Battery Receptacle
20230102567 · 2023-03-30
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/247
ELECTRICITY
H01R9/2608
ELECTRICITY
H01M50/547
ELECTRICITY
H01M50/204
ELECTRICITY
H01M50/244
ELECTRICITY
International classification
H01R9/26
ELECTRICITY
H01M50/204
ELECTRICITY
Abstract
A battery receptacle system for a rail-style battery pack that is useful for vibrating tools and devices includes multiple resilient members anchored in grooves of the battery receptacle's base. The grooves are positioned below arms that extend from the receptacle's opposing lateral walls. Between each arm and groove, a rail recess accepts rails on a cooperating rail-style battery pack. The resilient members are configured to extend into the rail recess and provide support and resistance against the battery pack's rails when it is engaged with the battery receptacle. The resilient members counteract any excess force and rapid movement caused by the vibrations of the power tool or device coupled to the battery receptacle and battery pack.
Claims
1. A battery receptacle system for coupling to rail-style battery packs comprises: a) a base defining first and second lateral grooves; b) a first lateral side wall connected to the base and extending in a first direction from the base, wherein the first lateral side wall comprises a first inwardly extending arm and wherein the first lateral groove of the base is positioned near the first lateral side wall and substantially aligned with the first arm; c) a second lateral side wall connected to the base and extending in the first direction from the base, wherein the second lateral side wall comprises a second inwardly extending arm and wherein the second lateral groove of the base is positioned near the second lateral side wall and substantially aligned with the second arm; d) a terminal block connected to the base and extending in a first direction from the base, wherein the terminal block comprises a terminal face, wherein a receptacle recess is defined by the base, the terminal face, the first lateral side wall and the second lateral side wall; e) first and second contacts connected to the terminal face of the terminal block and extending into the receptacle recess; f) a first resilient member disposed in the first groove, wherein the first resilient member comprises a base section configured to fit at least partially within the first groove and an angled section connected to the base section and configured to extend from the receptacle base into the receptacle recess and toward the first arm; and g) a second resilient member disposed in the second groove, wherein the second resilient member comprises a base section configured to fit at least partially within the second groove and an angled section connected to the base section and configured to extend from the receptacle base into the receptacle recess and toward the second arm.
2. The battery receptacle system of claim 1 wherein first resilient member further comprises a first bend connecting the first resilient member base section to the first resilient member angled section and wherein the second resilient member further comprises a first bend connecting the second resilient member base section to the second resilient member angled section.
3. The battery receptacle system of claim 2 wherein the first resilient member further comprises a first resilient member end section connected to the first resilient member angled section with a second bend and the second resilient member further comprises a second resilient member end section connected to the second resilient member angled section with a second bend.
4. The battery receptacle system of claim 1 wherein the first resilient member comprises stainless steel and wherein the second resilient member comprises stainless steel.
5. The battery receptacle system of claim 2 wherein the overall length first resilient member comprises stainless steel and wherein the second resilient member comprises stainless steel.
6. The battery receptacle system of claim 3 wherein the first resilient member comprises stainless steel and wherein the second resilient member comprises stainless steel.
7. The battery receptacle system of claim 1 wherein the first resilient member overall length is shorter than the length of the first lateral groove and wherein the second resilient member overall length is shorter than the length of the second lateral groove.
8. The battery receptacle system of claim 1 wherein the first and second lateral grooves are slots, wherein the first resilient member overall length is shorter than the length of the first lateral groove, wherein the second resilient member overall length is shorter than the length of the second lateral groove, and wherein the battery receptacle system further comprises an adapter plate secured to the base and positioned to abut the base sections of the first and second resilient members.
9. The battery receptacle system of claim 8 wherein the adapter plate comprises a planar mounting surface for abutting the first and second resilient members, a housing surface configured to cooperate with a non-planar surface on a cooperating tool, and an adapter side wall connecting the mounting surface to the housing surface.
10. The battery receptacle system of claim 1 further comprising a first lead coupled to the first contact and a second lead coupled to the second contact, wherein first and second leads couple to the first and second contacts in the terminal block and exit the terminal block through an opening defined by the base.
11. The battery receptacle system of claim 10 further comprises a waterproof seal surrounding the first and second leads where they exit the terminal block.
12. The battery receptacle system of claim 9 further comprising a first lead coupled to the first contact and a second lead coupled to the second contact, wherein first and second leads couple to the first and second contacts in the terminal block and exit the terminal block through an opening defined by the base and wherein the adapter plate defines an opening sized and positioned to accept the first and second leads.
13. The battery receptacle system of claim 12 wherein the adapter bracket further defines openings to accept fasteners for connecting the adapter bracket to a cooperating tool.
14. A battery receptacle system for coupling to rail-style battery packs comprises: a) a base comprising an underside and a receptacle recess, wherein the receptacle recess is defined by: i) a first lateral side wall connected to the base and extending in a first direction from the base; ii) a second lateral side wall connected to the base and extending in the first direction from the base; and iii) a face of a terminal block, wherein the terminal block connects to the base and extends in a first direction from the base; b) a first slot defined by the base and disposed adjacent the first lateral side wall, wherein the underside of the base is in fluid communication with the receptacle recess through the first slot; c) a second slot defined by the base and disposed adjacent the second lateral side wall, wherein the underside of the base in in fluid communication with the receptacle recess through the second slot; d) a first arm connected to the first lateral side wall at a spaced distance from the base and extending into the receptacle recess, wherein the first lateral slot and first arm are substantially aligned; e) a second extending arm connected to the second lateral side wall at a spaced distance from the base and extending into the receptacle recess, wherein the second lateral slot and second arm are substantially aligned; f) first and second contacts connected to the terminal face of the terminal block and extending into the receptacle recess; g) a first resilient member disposed through the first slot, wherein the first resilient member comprises a base section configured to fit partially within the first slot and an angled section connected to the base section and configured to extend from the receptacle base into the receptacle recess and toward the first arm; and h) a second resilient member disposed through the second slot, wherein the second resilient member comprises a base section configured to fit partially within the second slot and an angled section connected to the base section and configured to extend from the receptacle base into the receptacle recess and toward the second arm.
15. The battery receptacle of claim 14 wherein the first resilient member has an overall length that is shorter than the length of the first slot, wherein the second resilient member has an overall length that is shorter than the length of the second slot, and wherein the battery receptacle system further comprises an adapter plate secured to the base and positioned to abut the underside of the base and the base sections of the first and second resilient members.
16. The battery receptacle system of claim 14 wherein first resilient member further comprises a first bend connecting the first resilient member base section to the first resilient member angled section and wherein the second resilient member further comprises a first bend connecting the second resilient member base section to the second resilient member angled section.
17. The battery receptacle system of claim 16 wherein the first resilient member further comprises a first resilient member end section connected to the first resilient member angled section with a second bend and the second resilient member further comprises a second resilient member end section connected to the second resilient member angled section with a second bend.
18. The battery receptacle system of claim 17 wherein the first resilient member comprises stainless steel and wherein the second resilient member comprises stainless steel.
19. The battery receptacle system of claim 14 further comprising: a) a first lead coupled to the first contact and a second lead coupled to the second contact, wherein first and second leads couple to the first and second contacts in the terminal block and exit the terminal block through an opening defined by the base; b) a waterproof seal surrounding the first and second leads where they exit the terminal block.
20. The battery receptacle of claim 19 wherein the adapter bracket comprises: a) a planar mounting surface for abutting the first and second resilient members, wherein the mounting surface defines an opening sized to accept the first and second leads; b) a housing surface configured to cooperate with a non-planar surface, wherein the housing surface defines an opening sized to accept the first and second leads; and c) an adapter side wall connecting the mounting surface to the housing surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0027] For a better understanding of the invention reference is made to the following detailed description of the preferred embodiments of the invention which should be taken in conjunction with the above described drawings.
DETAILED DESCRIPTION OF THE INVENTION
[0028] Various aspects of the present invention will evolve from the following detailed description of the preferred embodiments thereof which should be referenced to the prior described drawings.
[0029]
[0030] Base 110 also supports a receptacle terminal block 130 that is preferably positioned between a portion of lateral side walls 120, at a distance for the base open end 114, and near the third wall 128. Receptacle terminal block 130 houses, supports, or accommodates any needed circuitry and electrical connections and is preferably integrally connected to base 110. Receptacle terminal block 130 includes a terminal end 130 defined by two opposite lateral terminal side walls 132 and a terminal face 134 extending generally perpendicular to and between the two opposite lateral terminal side walls 132. A terminal block recess 133 may be present if terminal block sidewalls 132 sit at a spaced distance from side walls 120 as shown in
[0031] Extending from the terminal face 134 toward the first end 114 of base 110 near terminal side walls 132 are positive and negative contacts 136 and 138. For example, a positive contact 136 can extend from terminal face 134 near one lateral terminal side walls 132, and a negative contact 138 can extend from terminal face 134 near the opposite lateral terminal side wall 132. Additional contacts can be included depending on the cooperating battery pack, as will be understood by those skilled in the art. The positive and negative contacts 136 and 138 are configured to receive contacts on a cooperating battery pack 200 to provide electrical connection therebetween. The contacts 136 and 138 are further coupled to positive and negative leads 166 and 168 within or at the terminal block 130, and the positive and negative terminal 166 and 168 leads exit terminal block 130 through third wall 128 as shown in
[0032] Base 110 also preferably includes a pair of opposing lateral grooves 112 adjacent to and along a portion of side walls 120 as shown in
[0033] Partially disposed in or through each groove 112 of battery receptacle 100 is a resilient member 140 that acts as a snubber to combat excess force or rapid movement caused by the vibrating of the tool or device when it is operating.
[0034] Preferably, the width W and thickness T of resilient member 140 is substantially consistent across its multiple sections. Thickness T is preferably about 0.031 inches but can be any thickness that provides adequate resistance and support when under pressure and that can be formed into the desired shape. Width W is preferably a width that can be inserted easily in groove 112 and more preferably is between 0.15 and 0.30 inches. More preferably, width W is 0.17 inches or 0.25 inches. The overall length L1 of resilient member 140 is preferably a length that can be inserted easily in groove 112. Preferably, L1 will be approximately the length of groove 112 or smaller. Preferably, length L1 is between 1.0 and 3 inches and more preferably is between 1.68 and 2.02 inches. A second length L2 corresponds to the portion of length L1 that is overlapped by the first and second bend sections 143 and 145 and the angled section 144 as shown in the
[0035] First and second bends 143 and 145 of resilient member 140 have a radius of R1 and R2 respectively, where preferably R1 and R2 have the same radius and more preferably it is about 0.19 inches. Radius R1 and R2 can differ and can be larger or smaller than 0.19 inches provided resilient member 140 provides adequate resistance and support when under pressure. The angles A1 and A2 between the base section 142 and angled section 144 and between the angled section 144 and the end section 146, respectively, are likewise preferably equal to one another. As shown in the Figures, A1 and A2 are about 40 degrees. Angles A1 and A2 can differ and can be larger or smaller than 40 degrees provided resilient member 140 continues to provide adequate resistance and support when under pressure. End section 146 is preferably of negligible length so that it does not prevent resilient member 140 from compressing when under pressure but can be longer if desired or if needed to prevent resilient member 140 from excessive compression when under pressure.
[0036] The following table includes examples of appropriate dimensions for three different configurations of resilient member 140 as used with a battery receptacle 100 configured to cooperate with a Makita brand rail-style battery (Resilient Member 1), a Milwaukee brand rail-style battery (Resilient Member 2), and a DeWalt brand rail-style battery (Resilient Member 3).
TABLE-US-00001 A1 A2 Resilient T W L1 L2 R1 R2 (de- (de- Member (in.) (in.) (in.) (in.) (in.) (in.) grees) grees) 1 0.031 0.170 1.900 1.130 0.190 0.190 40 40 2 0.031 0.250 1.680 1.200 0.190 0.190 40 40 3 0.031 0.250 2.020 1.450 0.190 0.190 40 40
[0037] While a spring clip is shown and described herein as an appropriate configuration of resilient member 140, it is anticipated that resilient member 140 includes any resilient structure that can fit within or through groove 112 to provide resistance against the rail 224 of battery pack 200 when it is positioned in the rail recess 124 of battery receptacle 100.
[0038] Base 110 further preferably includes features necessary for connecting base 110 to other devices and tools, for cooperating with and securing the battery pack 200, and for protecting or facilitating the electrical connection between the battery pack 200 and receptacle 100 and between the receptacle 100 and the attached power tool or device. For example, base 110 may include mounting hardware extending from base 110 (not shown), or it may define openings configured to accept fasteners. For example, as shown in
[0039] Battery receptacle 100 further optionally includes features for protecting or facilitating the electrical connection between the battery pack 200 and receptacle 100 or between the receptacle 100 and the attached power tool or device. For example, battery receptacle 100 may include protection circuits (not shown) housed within the terminal block 130.
[0040] An exemplary battery pack is illustrated in
[0041] Along each terminal block lateral side 232 of the battery pack 200, a rail 224 extends outwardly. Rail 224 is configured to cooperate with the rail recess 124 the battery receptacle 100 and portions of rails 224 may extend into the battery receptacle's terminal block recesses 133 when present to allow the battery receptacle terminal block 130 to extend into the battery pack terminal recess 235.
[0042] Battery pack 200 also includes any necessary attachment and locking means such as a latch system for cooperating with a latch recess 150 on battery receptacle 100. As shown in FIG., 4, the latch system includes a pair of latch release buttons 250 that operate a pair of movable latch members 252 such that when latch release buttons 250 are engaged, latch members 252 withdraw into the battery terminal block 230 so the battery pack 200 can be easily slide on and be positioned in battery receptacle 100. Once the battery pack 200 is fully seated, the latch release buttons cease to be engaged and preferably the latch members 252 engage the latch recesses 150 on battery receptacle 100. To uncouple the battery pack 200 from battery receptacle, the latch release buttons 250 are engaged to withdraw the latch members 252 so that the battery pack can side out. Other latch arrangements can be used to lock battery pack 200 in battery receptacle 100 as will be known to those skilled in the art.
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[0044] Where housing 320 has a circular or irregular surface or cross-section, such as the inline vibrator mechanism shown in
[0045] Operationally, battery receptacle 100 receives and holds battery pack 200 when a source of battery power is needed to operate the power tool or device coupled to battery receptacle 100. To establish a proper connection between battery receptacle 100 and battery pack 200, the rails 224 on battery pack 200 are introduced at the open end 114 of base 110 to the rail recesses 124. Rails 224 are then slid into the rail recesses 124, which applies force to resilient members 140 and causes them to compress. Once the rails 224 are fully inserted into rail recesses 124, the terminal face 134 of battery receptacle block terminal 130 and terminal face 234 of battery pack block terminal 230 should be positioned adjacent to each other and the battery receptacle contacts 136 and 138 couple to the battery pack contacts 238 and 236 to form an electrical connection. Once positioned so, resilient members 140 also apply additional support for rails 224 and press rails 224 against arms 122 on battery receptacle 100. Additionally, any latch members 252 on battery pack 200 become inserted in latch recesses 150 on battery receptacle 100 to lock battery pack 200 in place. When battery pack 200 is positioned correctly in battery receptacle 100 and locked in place, the associated power tool or device becomes coupled to battery pack 200 so that it can operate cordlessly. With the improved design of the battery receptacle, power tools or devices that vibrate benefit from battery receptacle's resilient members 140, which act as a snubber to counteract any excess force or rapid movement caused by the power tool or device. To remove battery pack 200 from receptacle 100, the latch release buttons can be engaged to withdraw the latch members 252 from latch recesses 150, and then battery pack 200 can slide out of rail recesses 113 and battery receptacle 100 at base opening 114.
[0046] While in the foregoing, embodiments of the present invention have been set forth in considerable detail for the purposes of making a complete disclosure of the invention, it may be apparent to those of skill in the art that numerous changes may be made in such detail without departing from the spirit and principles of the invention.