TIRE WITH A TREAD COMPRISING REINFORCING ELEMENTS
20180117972 · 2018-05-03
Inventors
Cpc classification
B60C11/0058
PERFORMING OPERATIONS; TRANSPORTING
B60C11/0041
PERFORMING OPERATIONS; TRANSPORTING
B60C11/0075
PERFORMING OPERATIONS; TRANSPORTING
B60C11/0008
PERFORMING OPERATIONS; TRANSPORTING
B60C11/04
PERFORMING OPERATIONS; TRANSPORTING
B60C2011/0016
PERFORMING OPERATIONS; TRANSPORTING
B60C11/18
PERFORMING OPERATIONS; TRANSPORTING
B60C11/0306
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C11/18
PERFORMING OPERATIONS; TRANSPORTING
B60C11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a tire with a tread that includes tread pattern elements, a circumferential reinforcement, and first and second circumferential grooves, the circumferential reinforcement is formed of a rubber mixture having a stiffness greater than a stiffness of a rubber mixture forming a remainder of the tread. The tire has an outer side on one side of a median plane of the tire, and an inner side on an opposite side of the median plane. The first circumferential groove is disposed axially toward the outer side relative to the second circumferential groove. The circumferential reinforcement includes a reinforcing element having a tapered shape positioned in each of a group of the tread pattern elements disposed axially toward the outer side relative to one of the first and second circumferential grooves, with the reinforcing elements being axially close to an outer-side face of that circumferential groove.
Claims
1-20. (canceled)
21. A tire having an axis of rotation, a median plane perpendicular to the axis of rotation, an outer side on one side of the median plane, and an inner side on an opposite side of the median plane, the tire comprising: two beads; two sidewalls, each of the two sidewalls being connected to a corresponding one of the two beads, and each of the two sidewalls including an end; and a crown connected to the ends of the two sidewalls, the crown including: a crown reinforcement, and a tread positioned at a radially outside position of the tire, the tread including: a plurality of tread pattern elements, each of the tread pattern elements having lateral faces and a contact face that is structured to come into contact with a road surface when the tire is rolling, a plurality of circumferential grooves, each of the circumferential grooves being delimited by a bottom and opposing lateral faces of adjacent elements of the tread pattern elements, with the opposing lateral faces of the adjacent elements being structured to face each other, and a circumferential reinforcement formed of a rubber mixture having a stiffness greater than a stiffness of a rubber mixture forming a remainder of the tread, wherein: the circumferential grooves include first and second circumferential grooves, with the first circumferential groove being positioned toward the outer side relative to the second circumferential groove, the circumferential reinforcement includes a first outer-side reinforcing element positioned in each of a first group of the tread pattern elements disposed axially toward the outer side relative to one of the first and second circumferential grooves, with the first outer-side reinforcing elements being disposed axially close to an outer-side face of the one of the first and second circumferential grooves, each of the first outer-side reinforcing elements extends radially from a radially outer surface of the crown reinforcement toward an outside portion of the tread and has an axial width that decreases gradually toward the outside portion of the tread over a partial or total height of a thickness of the tread, and for a group of the tread pattern elements disposed axially toward the inner side relative to the first circumferential groove and having lateral faces that delimit the first circumferential groove, none of the tread pattern elements of the group has a reinforcing element disposed axially close to an inner-side face of the first circumferential groove.
22. The tire according to claim 21, wherein the circumferential reinforcement further includes a second outer-side reinforcing element positioned in each of a second group of the tread pattern elements disposed axially toward the outer side relative to a remaining other one of the first and second circumferential grooves, with the second outer-side reinforcing elements being disposed axially close to an outer-side face of the remaining other one of the first and second circumferential grooves.
23. The tire according to claim 22, wherein the circumferential grooves further include a third circumferential groove, and the circumferential reinforcement further includes a third outer-side reinforcing element positioned in each of a third group of the tread pattern elements disposed axially toward the outer side relative to the third circumferential groove, with the third outer-side reinforcing elements being disposed axially close to an outer-side face of the third circumferential groove.
24. The tire according to claim 23, wherein the tread pattern elements include outer-side tread pattern elements positioned adjacent to the circumferential grooves, each of the outer-side tread pattern elements being disposed axially toward the outer side relative to an adjacent one of the circumferential grooves, the circumferential reinforcement includes an outer-side reinforcing element positioned in each of the outer-side tread pattern elements, with each of the outer-side reinforcing elements being disposed axially close to an outer-side face of an adjacent one of the circumferential grooves, and the outer-side reinforcing elements include the first, second, and third outer-side reinforcing elements.
25. The tire according to claim 21, wherein the tread pattern elements include a group of inner-side tread pattern elements positioned adjacent to an inner side of one of the circumferential grooves other than the first circumferential groove, each of the inner-side tread pattern elements being disposed axially toward the inner side relative to the circumferential groove, and the circumferential reinforcement includes an inner-side reinforcing element positioned in each of the inner-side tread pattern elements, with each of the inner-side reinforcing elements being disposed axially close to an inner-side face of the one of the circumferential grooves.
26. The tire according to claim 21, wherein the circumferential grooves include at least four circumferential grooves, including a first inner-side circumferential groove and a second inner-side circumferential groove, with the first inner-side circumferential groove being closest to the inner side of the tire, and with the second-inner-side circumferential groove being second closest to the inner side of the tire, the tread pattern elements include a first group of inner-side tread pattern elements positioned adjacent to an inner side of the first inner-side circumferential groove, each of the inner-side tread pattern elements of the first group being disposed axially toward the inner side relative to the first inner-side circumferential groove, the tread pattern elements include a second group of inner-side tread pattern elements positioned adjacent to an inner side of the second inner-side circumferential groove, each of the inner-side tread pattern elements of the second group being disposed axially toward the inner side relative to the second inner-side circumferential groove, the circumferential reinforcement includes a first inner-side reinforcing element positioned in each of the first inner-side tread pattern elements, with each of the first inner-side reinforcing elements being disposed axially close to an inner-side face of the first inner-side circumferential groove, and the circumferential reinforcement includes a second inner-side reinforcing element positioned in each of the second inner-side tread pattern elements, with each of the second inner-side reinforcing elements being disposed axially close to an inner-side face of the second inner-side circumferential groove.
27. The tire according to claim 21, wherein the circumferential reinforcement includes first inner-side reinforcing elements, and the first outer-side reinforcing elements and the first inner-side reinforcing elements are disposed symmetrically with respect to the median plane.
28. The tire according to claim 27, wherein a central circumferential groove of the circumferential grooves is positioned such that the median plane passes through the central circumferential groove, the circumferential reinforcement includes a reinforcing element in each of the tread blocks positioned adjacent an inner-side face of the central circumferential groove and in each of the tread blocks positioned adjacent an outer-side face of the central circumferential groove, and the reinforcing elements in the tread blocks positioned adjacent the central circumferential groove are disposed axially close to the median plane.
29. The tire according to claim 21, wherein the reinforcing elements have two lateral walls, and an angle of each of the two lateral walls relative to a radial direction of the tire is between 35 degrees and 45 degrees.
30. The tire according to claim 21, wherein each of the reinforcing elements has a base part and a top part, with a radial height of the base part being strictly less than a radial distance between a bottom of an adjacent one of the circumferential grooves and the radially outer surface of the crown reinforcement, and with the top part extending radially outwards towards the outside portion of the tread to at least half a height of lateral faces of the adjacent circumferential groove.
31. The tire according to claim 30, wherein the top part of each of the reinforcing elements forms at least a part of one of the lateral faces of the adjacent circumferential groove.
32. The tire according to claim 30, wherein the top part of each of the reinforcing elements is disposed at an axial distance in a range of 1 mm to 8 mm from one of the lateral faces of the adjacent circumferential groove.
33. The tire according to claim 30, wherein the base part of each of the reinforcing elements extends axially under at least a portion of the bottom of the adjacent circumferential groove.
34. The tire according to claim 30, wherein the base part of each of the reinforcing elements extends axially away from the adjacent circumferential groove and under a corresponding one of the tread pattern elements in which the reinforcing element associated with the base part is positioned.
35. The tire according to claim 30, wherein the base parts of the reinforcing elements are axially contiguous with each other and extend axially over at least 50% of an axial width of the tread.
36. The tire according to claim 35, wherein the base parts extend axially over at most an axial width of the crown reinforcement.
37. The tire according to claim 21, wherein the tread includes a first rubber mixture disposed axially on top of a second rubber mixture, the first and second rubber mixtures being different rubber mixtures.
38. The tire according to claim 30, wherein the tread includes a first rubber mixture disposed axially on top of a second rubber mixture, the first and second rubber mixtures being different rubber mixtures, and the base parts of the reinforcing elements extend axially between the radially outer surface of the crown reinforcement and the first and second two rubber mixtures of the tread.
39. The tire according to claim 21, wherein the rubber mixture forming the circumferential reinforcement has a dynamic modulus G* greater than 20 MPa, the dynamic modulus G* being measured at 60 C. at 10 Hz and under an alternating shear stress of 0.7 MPa.
40. The tire according to claim 21, wherein the rubber mixture forming the remainder of the tread has a dynamic modulus G* less than or equal to 1.3 MPa, the a dynamic modulus G* being measured at 60 C. at 10 Hz and under an alternating shear stress of 0.7 MPa.
Description
DESCRIPTION OF THE FIGURES
[0045] The subjects of the invention will now be described with the aid of the appended drawing, in which:
[0046]
[0047]
[0048]
DETAILED DESCRIPTION OF THE INVENTION
[0049]
[0050] The tire 1 has an outer side E intended to be positioned towards the outside of a vehicle and an inner side I intended to be positioned towards the inside of a vehicle. This tire thus exhibits tread asymmetry.
[0051]
[0052] This tire 1 has a crown 2 reinforced by a crown reinforcement or belt 6, two sidewalls 3 and two beads 4, each of these beads 4 being reinforced with a bead wire 5. The crown reinforcement 6 is surmounted radially on the outside by a rubber tread 9. A carcass reinforcement 7 is wound around the two bead wires 5 in each bead 4, the turn-up 8 of this reinforcement 7 being, for example, disposed towards the outside of the tire 1. In a manner known per se, the carcass reinforcement 7 is made up of at least one ply reinforced by what are known as radial cords, for example of textile or metal, that is to say that these cords are disposed virtually parallel to one another and extend from one bead to the other so as to form an angle of between 80 and 90 with the median circumferential plane EP. An airtight layer 10 extends from one bead to the other radially on the inside with respect to the carcass reinforcement 7.
[0053] The tread 9 has four grooves 11, 12, 13 and 14 from the outer side E to the inner side I. Each groove has an outer face 11.1, 12.1, 13.1 and 14.1, a groove bottom 11.2, 12.2, 13.2 and 14.2 and an inner face 11.3, 12.3, 13.3 and 14.3.
[0054] This tread 9 also has a circumferential reinforcement 20 made up of a reinforcing element 22 disposed adjacently to the outer wall 12.1 of the second groove 12. This reinforcing element 20 bears against the radially outer wall of the crown reinforcement 6 and has a substantially triangular cross section. This reinforcing element partially forms the outer wall 12.1 of the groove 12.
[0055] The circumferential reinforcement 20 opposes the rocking and shearing of the rib externally adjacent to the groove 12 during strong transverse loads on the tire that are oriented axially from the outside to the inside, for example during cornering of the vehicle on which the tire is mounted in the direction of the inner side of the tire.
[0056]
[0057] The tread 30 in
[0058] The additional circumferential reinforcing element 36 is disposed adjacently to the outer wall 11.1 of the first groove 11. Through its presence, it opposes the shearing and rocking of the tread pattern elements externally adjacent to the first groove 11 and thus cooperates with the action of the circumferential reinforcing element 34 during strong transverse loads on the tire.
[0059] The circumferential reinforcement 42 of the tread 40 in
[0060]
[0061] In
[0062] In
[0063] In
[0064] The axial width of the axially contiguous bases 81 covers at least half the axial width of the tread and at most the axial width W of the crown reinforcement 6. The fact that the bases are continuous enhances the resistance to rocking of the entire crown block during transverse loads and the fact that they do not extend beyond the axial width of the crown reinforcement 6 promotes the flattening the shoulders and limits the rolling resistance of the tire.
[0065] The shape of the circumferential reinforcing elements depicted is triangular, but this shape may vary and the lateral walls may be concave, convex or in the form of a staircase, notably without departing from the scope of this invention.
[0066] In the examples depicted, the angle made by these two lateral walls is around 40 degrees, i.e. between 35 and 45 degrees.
[0067] The radial height of the circumferential reinforcing elements may reach the contact face of the tread pattern elements when the tire is new, but may also be smaller. It should not be less than half the height of the tread pattern elements in order to be able to act throughout the life of the tire.
[0068]
[0069] In this
[0070]
[0071] Depending on the objective of the tire designer, the mixture of this underlayer may be of low hysteresis and thus improve the rolling resistance of the tire or be stiffer than the other mixture that forms the tread; in this case the underlayer has a stiffening action on the crown of the tire. All the particular reinforcement features cited above are compatible with the use of this underlayer. This underlayer is situated above the base of the reinforcing elements when the base exists, such that the reinforcement bears directly and primarily on the crown reinforcement. That is to say on the skim layer of the radially outermost ply of the crown architecture.
[0072]
[0073]
[0074]
[0075]
[0076] The tread 120 of
[0077]
[0078] The circumferential reinforcing elements should serve as a bearing point for opposing the shearing and rocking of the tread pattern elements which contain them. For this purpose, the mixture of which these circumferential reinforcing elements are made is preferably very substantially stiffer than that of the tread. Preferably, the dynamic modulus G*, measured at 60 C. at 10 Hz and under an alternating shear stress of 0.7 MPa, is greater than 20 MPa and very preferentially greater than 30 MPa.
[0079] Such mixtures are described in particular in the Applicants' application WO 2011/045342 A1.
[0080] Table 1 below gives an example of such a formulation.
TABLE-US-00001 TABLE 1 Constituent C. 1 NR (1) 100 Carbon black (2) 70 Phenol-formaldehyde resin (3) 12 ZnO (4) 3 Stearic acid (5) 2 6PPD (6) 2.5 HMT (7) 4 Sulfur 3 CBS (8) 2 (1) Natural rubber; (2) Carbon black N326 (name according to standard ASTM D-1765); (3) Phenol-formaldehyde novolac resin (Peracit 4536K from Perstorp); (4) Zinc oxide (industrial grade - Umicore); (5) Stearin (Pristerene 4931 from Uniqema); (6) N-(1,3-dimethylbutyl)-N-phenylparaphenylenediamine (Santoflex 6-PPD from Flexsys); (7) Hexamethylenetetramine (from Degussa); (8) N-cyclohexylbenzothiazolesulfenamide (Santocure CBS from Flexsys).
[0081] This formulation makes it possible to obtain mixtures of high stiffness, in particular by virtue of the combined action of an epoxy resin and an amine-comprising curing agent. The shear modulus G* measured under an alternating shear stress of 0.7 MPa at 10 Hz and 60 degrees Celsius is 30.3 MPa.
[0082] This very stiff material for circumferential reinforcements is preferably used in treads of low stiffness with dynamic moduli G* of less than 1.3 MPa and preferably less than or equal to 1.1 MPa.
[0083] The following Table 2 gives an example of a suitable formulation:
TABLE-US-00002 TABLE 2 Composition B1 (phr) SBR (a) 100 Silica (b) 110 Coupling agent (c) 9 Liquid plasticizer (d) 20 Resin plasticizer (e) 50 Black 5 Zinc oxide 3 Stearic acid 2 Antioxidant (f) 2 Accelerator (g) 2 DPG 2 Sulfur 1 The formulations are given by weight. (a) SBR with 27% stirene, 1,2-butadiene: 5%, cis-1,4: 15%, trans-1,4: 80% Tg 48 C. (b) Zeosil1165MP silica from Solvay with BET surface area of 160 m.sup.2/g; (c) SI69 TESPT silane from Evonik (d) Flexon 630 TDAE oil from Shell (e) Escorez 2173 resin from Exxon (f) Antioxidant Santoflex 6PPD from Solutia (g) Accelerator Santocure CBS from Solutia Phr: parts by weight per 100 parts of elastomer.
[0084] The dynamic modulus after vulcanization is 0.9 MPa.
[0085] A person skilled in the art, who is a tire designer, should be able to adapt the number and the position of the circumferential reinforcing elements in order to obtain optimum resistance to the rocking and shearing of the ribs and tread pattern elements, specifically for tires which are asymmetrical or not.
Tests
[0086] The rubber mixtures are characterized as follows.
[0087] The dynamic mechanical properties are well known to those skilled in the art. These properties are measured on a viscosity analyser (Metravib VA4000) with test specimens moulded from uncured mixtures or test specimens bonded together from vulcanized mixtures. The test specimens used are described in the standard ASTM D 5992-96 (the version published in September 2006 but initially approved in 1996 is used) in Figure X2.1 (circular test specimens). The diameter d of the test specimens is 10 mm (the circular cross section is thus 78.5 mm.sup.2), the thickness L of each portion of mixture is 2 mm, giving a d/L ratio of 5 (as opposed to the standard ISO 2856, mentioned in paragraph X2.4 of the ASTM standard, which recommends a d/L value of 2).
[0088] The response of a sample of vulcanized composition subjected to a simple alternating sinusoidal shear stress at a frequency of 10 Hz is recorded. The maximum shear stress imposed is 0.7 MPa.
[0089] The measurements are made with a temperature change of 1.5 C. per minute, from a minimum temperature lower than the glass transition temperature (Tg) of the mixture or rubber to a maximum temperature greater than 100 C. Before the test begins, the test specimen is conditioned at the minimum temperature for 20 minutes to ensure good homogeneity of temperature in the test specimen.
[0090] The result used is notably the value of the dynamic modulus G* at a temperature of 60 C.
[0091] The performance of the tires according to the subjects of the invention were measured during the following tests: [0092] Longitudinal braking distance: the distance required to go from 80 to 20 km/h on wet ground is measured. [0093] Cornering stiffness: the axial lateral thrust force of the tire is measured during rolling for a given drift angle. [0094] Speed test on Charade circuit: the test consists of four laps and the performance selected is the average of the four timings. A test is carried out with control tires at the beginning and at the end of the tests in order to be able to correct a possible drift associated for example with a change in the air temperature and ground temperature conditions.
Trials
[0095]
[0096] The tread 110 has four grooves 11, 12, 13 and 14. Two mixtures make up the tread, the mixture 113 radially on the outside and the underlayer 115. It also has a circumferential reinforcement 112 comprising five circumferential reinforcing elements 114, 116, 117, 118 and 119. The circumferential reinforcing elements 114, 116 and 118 are each disposed adjacently to an outer face of one of the three ribs disposed furthest towards the outside. The circumferential reinforcing elements 119 and 120 are for their part disposed adjacently to an inner face of one of the two ribs disposed furthest towards the inside. The third rib is thus reinforced by two circumferential reinforcing elements. Each circumferential reinforcing element has a substantially triangular shape and is intended to be in direct contact with the radially outer surface of the architecture of the crown of the tire of which the tread is intended to form part, and one of its lateral walls partially forms a lateral face of a rib. The underlayer is interrupted by the circumferential reinforcing elements. In the present case, the underlayer has a dynamic alternating shear modulus at 60 C. of around 7 MPa.
[0097] The tread 110 of the test tires was produced in a hand-made manner. A length profile corresponding to a multiple of the perimeter of a test tire of the two mixtures of which the tread 113 and the underlayer 115 are made was obtained by coextrusion. This profile had four grooves.
[0098] Profiles of the same length corresponding to the four circumferential reinforcing elements were also produced by extrusion.
[0099] Then, four mixture volumes, each corresponding to the volume and shape of a circumferential reinforcing element, were removed from the coextruded profile of the two mixtures of the tread with a heated chisel and the four circumferential reinforcing elements were placed manually in the four volumes thus prepared.
[0100] The treads thus assembled were then placed on the crown of a tire in a manner well known to a person skilled in the art to complete it. The complete tires were then vulcanized as usual in a curing press.
[0101] The reference tires are Michelin tires of the Pilot Sport 3 type, size 225/45 R17, pressure 2.3 bar at the front and 2.7 bar at the rear, and the test vehicle is a Renault Clio Cup.
[0102] These reference tires R1 have a tread with a mixture having a dynamic shear modulus G* at 60 C. of 1.4 MPa.
[0103] Other reference tires R2 were also produced. The tread of these tires is identical to that of
[0104] The tread mixture of the reference tires R2 has a G* value at 60 C. of 0.9 MPa.
[0105] The test tires E1 have a tread mixture with a G* value of 0.9 MPa and the circumferential reinforcing elements are produced with a mixture with a G* value of 30 MPa. These tires E1 have a circumferential reinforcement corresponding to that of
[0106] Other tires E2 according to the invention were produced with a tread and a circumferential reinforcement such as E1, but additionally an underlayer with a dynamic modulus G* equal to 5 MPa. This underlayer is interrupted by the four circumferential reinforcing elements as indicated in
[0107] The circumferential reinforcing elements have an angle of 40 degrees between their lateral walls.
TABLE-US-00003 TABLE 3 Braking on wet ground 80-20 km/h Cornering stiffness R1 100 100 R2 115 85 E1 110 100
[0108] The use of a tread of lower stiffness normally reduces the cornering stiffness of the tire and improves the braking performance on wet ground.
[0109] The tire tested according to the invention makes it possible to obtain a gain of 10 points in the braking performance on wet ground while having a cornering stiffness comparable to that of the control R1.
TABLE-US-00004 TABLE 4 Timing Timing gain R1 2 min 18 s R2 2 min 17.7 0.3 s E1 2 min 17.2 0.8 s E2 2 min 17.0 1.0 s
[0110] A gain is considered significant starting from 0.3 s on this circuit.
[0111] It can be seen that the use of a tread with a much less stiff mixture results in only a barely significant gain whereas the results obtained with the tires having circumferential reinforcements according to the invention are very marked.
[0112] The presence of the circumferential reinforcements in the tread thus makes it possible to make full use of the grip potential of tread mixtures of lower stiffness.
[0113] By combining the choice of mixture of the tread, the choice of mixture of the underlayer and the circumferential reinforcements, it is then possible for the tire designer to offset the compromises between grip and, respectively, behaviour and rolling resistance, this not being attainable through the choice of a single material of the tread.