BATTERY-FREE ROTATION DETECTING DEVICE
20230103053 · 2023-03-30
Inventors
Cpc classification
G01D5/145
PHYSICS
International classification
Abstract
A battery-free rotation detecting device includes a rotating carrier, a first magnetic element, a second magnetic element and at least one detection coil set. The rotating carrier can be assembled with a rotating element. The first magnetic element is disposed to the rotating carrier, and the second magnetic element is also disposed to the rotating carrier but spaced from the first magnetic element. The at least one detection coil set is located between the first magnetic element and the second magnetic element. The rotating carrier can be driven by the rotating element so as further to rotate the first magnetic element and the second magnetic element synchronously. The at least one detection coil set generates an electrical signal upon when a change of the magnetic field between the first magnetic element and the second magnetic element is detected.
Claims
1. A battery-free rotation detecting device, applied to engage a rotating element, comprising: a rotating carrier, configured to engage the rotating element; a first magnetic element, disposed to the the rotating carrier; a second magnetic element, disposed to the rotating carrier by being spaced from the first magnetic element; and at least one detection coil set, disposed between the first magnetic element and the second magnetic element; wherein, as the rotating carrier is driven to rotate by the rotating element, the rotating carrier, the first magnetic element and the second magnetic element rotate with respect to the at least one detection coil set synchronously, and an electrical signal is induced in the at least one detection coil set by a change of a magnetic field around the at least one detection coil set.
2. The battery-free rotation detecting device of claim 1, wherein the rotating carrier has an axis of rotation, and the axis of rotation is parallel to a magnetic field direction between the first magnetic element and the second magnetic element.
3. The battery-free rotation detecting device of claim 1, wherein each of the at least one detection coil set is extended along a coil axis parallel to the axis of rotation.
4. The battery-free rotation detecting device of claim 3, wherein each of the at least one detection coil set is made of a composite material with Barkhausen effect, and includes a composite magnetic wire and a pick-up coil.
5. The battery-free rotation detecting device of claim 4, wherein the coil axis is a central axis of the composite magnetic wire.
6. The battery-free rotation detecting device of claim 2, wherein the at least one detection coil set includes a plurality of detection coil sets, and the detection coil sets are arranged separately to surround the axis of rotation.
7. The battery-free rotation detecting device of claim 6, wherein adjacent two of the detection coil sets form a 90° angle respective to the axis of rotation.
8. The battery-free rotation detecting device of claim 6, further including a processing circuit electrically connected with two of the detection coil sets, wherein the processing circuit calculates a rotation amount of the rotating element according to phase differences of electrical signals outputted from the detection coil sets.
9. The battery-free rotation detecting device of claim 2, wherein the first magnetic element includes an N-pole segment and an S-pole segment, the second magnetic element includes an N-pole segment and an S-pole segment, the N-pole segment of the first magnetic element and the an S-pole segment of the second magnetic element are disposed at the same angling respective to the axis of rotation, and the S-pole segment of the first magnetic element and the an N-pole segment of the second magnetic element are disposed at the same angling respective to the axis of rotation.
10. The battery-free rotation detecting device of claim 2, wherein the first magnetic element includes a plurality of N-pole segments and a plurality of S-pole segments, the second magnetic element includes a plurality of N-pole segments and a plurality of S-pole segments, the N-pole segments and the S-pole segments of the first magnetic element are arranged in an interlaced manner at equal angular intervals to surround the axis of rotation, the N-pole segments and the S-pole segments of the second magnetic element are arranged in an interlaced manner at equal angular intervals to surround the axis of rotation, each of the N-pole segments of the first magnetic element is disposed at the same angling respective to the axis of rotation with corresponding one of the S-pole segments of the second magnetic element, and each of the S-pole segments of the first magnetic element is disposed at the same angling respective to the axis of rotation with corresponding one of the N-pole segments of the second magnetic element.
11. The battery-free rotation detecting device of claim 1, further including a Hall sensor disposed between the first magnetic element and the second magnetic element and configured to generate another electrical signal induced by a change of the magnetic field around the Hall sensor.
12. The battery-free rotation detecting device of claim 1, further including a Hall sensor disposed at a bottom of the second magnetic element and configured to generate another electrical signal induced by a change of the magnetic field around the Hall sensor.
13. A battery-free rotation detecting device, applied to engage a rotating element, comprising: a rotating carrier, configured to engage the rotating element; a first magnetic element, disposed to the the rotating carrier; a second magnetic element, disposed to the rotating carrier by being spaced from the first magnetic element; and at least one detection coil set, disposed between the first magnetic element and the second magnetic element; wherein, as the rotating carrier is driven to rotate by the rotating element, the rotating carrier, the first magnetic element and the second magnetic element rotate with respect to the at least one detection coil set synchronously, and an electrical signal is induced in the at least one detection coil set by a change of a magnetic field around the at least one detection coil set; a light source module, disposed between the first magnetic element and the second magnetic element, configured to provide a light; a grating code disc, disposed to the rotating carrier; and an optical sensor, configured to receive the light penetrating through the grating code disc and further output a rotation information.
14. The battery-free rotation detecting device of claim 13, wherein the rotating carrier has an axis of rotation, and the axis of rotation is parallel to a magnetic field direction between the first magnetic element and the second magnetic element.
15. The battery-free rotation detecting device of claim 13, wherein each of the at least one detection coil set is extended along a coil axis parallel to the axis of rotation.
16. The battery-free rotation detecting device of claim 15, wherein each of the at least one detection coil set is made of a composite material with Barkhausen effect, and includes a composite magnetic wire and a pick-up coil.
17. The battery-free rotation detecting device of claim 16, wherein the coil axis is a central axis of the composite magnetic wire.
18. The battery-free rotation detecting device of claim 14, wherein the at least one detection coil set includes a plurality of detection coil sets, and the detection coil sets are arranged separately to surround the axis of rotation.
19. The battery-free rotation detecting device of claim 18, wherein adjacent two of the detection coil sets form a 90° angle respective to the axis of rotation.
20. The battery-free rotation detecting device of claim 18, further including a processing circuit electrically connected with two of the detection coil sets, wherein the processing circuit calculates a rotation amount of the rotating element according to phase differences of electrical signals outputted from the detection coil sets.
21. The battery-free rotation detecting device of claim 13, wherein the first magnetic element includes an N-pole segment and an S-pole segment, the second magnetic element includes an N-pole segment and an S-pole segment, the N-pole segment of the first magnetic element and the S-pole segment of the second magnetic element are disposed at the same angling respective to the axis of rotation, and the S-pole segment of the first magnetic element and the N-pole segment of the second magnetic element are disposed at the same angling respective to the axis of rotation.
22. The battery-free rotation detecting device of claim 13, wherein the first magnetic element includes a plurality of N-pole segments and a plurality of S-pole segments, the second magnetic element includes a plurality of N-pole segments and a plurality of S-pole segments, the N-pole segments and the S-pole segments of the first magnetic element are arranged to surround the axis of rotation in an interlaced manner at equal angular intervals, the N-pole segments and the S-pole segments of the second magnetic element are arranged to surround the axis of rotation in an interlaced manner at equal angular intervals, each of the N-pole segments of the first magnetic element is disposed at the same angling with corresponding one of the S-pole segments of the second magnetic element respective to the axis of rotation, and each of the S-pole segments of the first magnetic element is disposed at the same angling with corresponding one of the N-pole segments of the second magnetic element respective to the axis of rotation.
23. The battery-free rotation detecting device of claim 13, further including a Hall sensor disposed between the first magnetic element and the second magnetic element and configured to generate another corresponding electrical signal induced by a change of the magnetic field around the Hall sensor.
24. The battery-free rotation detecting device of claim 13, further including a Hall sensor disposed at a bottom of the second magnetic element and configured to generate another corresponding electrical signal induced by a change of the magnetic field around the Hall sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed exemplary embodiments. It will be apparent, however, that one or more exemplary embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
[0024] Firstly, referring to
[0025] The rotating carrier 10, engaged with or assembled to the rotating element 150, is driven to rotate by the rotating element 150 so as to further rotate the first magnetic element 20 and the second magnetic element 22 synchronously. The rotating carrier 10 can be a circular shell structure defined along an axis of rotation 10a. To rotate with the rotating element 150, the rotating carrier 10 can rotate clockwise or counter clockwise about the axis of rotation 10a. Practically, the rotating element 150 can be a motor, a servo motor, a brush-less motor, and any the like.
[0026] The first magnetic element 20 is disposed to the rotating carrier 10 by having an inner rim of the first magnetic element 20 to fit tightly around an end (the upper end shown in the figure) of the rotating carrier 10. The first magnetic element 20 is roughly shaped to be a disc in this exemplary embodiment, but not limited thereto according to this disclosure. The first magnetic element 20 is structured to have two opposite magnetic poles, an N-pole segment 201 and an S-pole segment 202.
[0027] The second magnetic element 22 is also disposed to the rotating carrier 10 by having an inner rim of the second magnetic element 22 to fit tightly around another end (the lower end shown in the figure) of the rotating carrier 10. The second magnetic element 22 is roughly shaped to be a disc in this exemplary embodiment, but not limited thereto according to this disclosure. The second magnetic element 22 is structured to have two opposite magnetic poles, an N-pole segment 203 and an S-pole segment 204.
[0028] The N-pole segment 201 and the S-pole segment 202 of the first magnetic element 20 are located above and spatially to match the S-pole segment 204 and the N-pole segment 203 of the second magnetic element 22, respectively. That is, respective to the axis of rotation 10a, the N-pole segment 201 of the first magnetic element 20 and the S-pole segment 204 of the second magnetic element 22 are disposed at the same angling. Also, respective to the axis of rotation 10a, the S-pole segment 202 of the first magnetic element 20 and the N-pole segment 203 of the second magnetic element 22 are disposed at the same angling. For example, respective to the axis of rotation 10a, the N-pole segment 201 and the S-pole segment 202 of the first magnetic element 20 are disposed at the angular positions of 0° and 180°, respectively, and the N-pole segment 203 and the S-pole segment 204 of the second magnetic element 22 are disposed at the angular positions of 180° and 0°, respectively. In other words, the N-pole segment 201 of the first magnetic element 20 is faced directly by the S-pole segment 204 of the second magnetic element 22, while the S-pole segment 202 of the first magnetic element 20 is faced directly by the N-pole segment 203 of the second magnetic element 22.
[0029] The first magnetic element 20 has an area substantially equal to that of the second magnetic element 22. The second magnetic element 22 is located within a straight-down projection of the first magnetic element 20 along the axis of rotation 10a. The N-pole segment 201 of the first magnetic element 20 is located right above the S-pole segment 204 of the second magnetic element 22, and thus an upward magnetic field direction 24 parallel to the axis of rotation 10a can be formed. Namely, the S-pole segment 204 of the second magnetic element 22 is located within a straight-down projection of the N-pole segment 201 of the first magnetic element 20 along the axis of rotation 10a. In addition, the S-pole segment 202 of the first magnetic element 20 is located right above the N-pole segment 203 of the second magnetic element 22, and thus a downward magnetic field direction 26 parallel to the axis of rotation 10a can be formed. Namely, the N-pole segment 203 of the second magnetic element 22 is located within a straight-down projection of the S-pole segment 202 of the first magnetic element 20 along the axis of rotation 10a.
[0030] The first detection coil set 30 is disposed between the first magnetic element 20 and the second magnetic element 22. In detail, the first detection coil set 30 is located within the vertical projection of the first magnetic element 20 along the axis of rotation 10a. The first detection coil set 30, made of a composite material that can induce great Barkhausen effect, includes a composite magnetic wire 32, such as a Wiegand wire, and a pick-up coil 34. Further, referring to
[0031] When the first detection coil set 30 detects any magnetic change of the magnetic field between the first magnetic element 20 and the second magnetic element 22 (i.e., around the first detection coil set 30), the first detection coil set 30 would generate a corresponding electrical signal. Practically, when the first magnetic element 20 and the second magnetic element 22 are rotated by the rotating element 150, then the rotating first and second magnetic elements 20, 22 would also vary their position relationships with respect to the motionless first detection coil set 30. Namely, while the first magnetic element 20 and the second magnetic element 22 are rotated, the first detection coil set 30 would detect changes in the the magnetic field passing by. Thereupon, in this exemplary embodiment, for every 360° rotation of the rotating element 150, the first detection coil set 30 would sense a reversal change of the magnetic field, and thus generate a corresponding electrical signal.
[0032] It shall be explained that, in this exemplary embodiment of the battery-free rotation detecting device, the axis of rotation 10a, the magnetic field direction 24 of the magnetic field between the first magnetic element 20 and the second magnetic element 22, the magnetic field direction 26, and the coil axis 32a are all parallel to each other. Since the first detection coil set 30 is disposed between the first magnetic element 20 and the second magnetic element 22, no particular mounting difficulty would be met practically. With the empty space between the first magnetic element 20 and the second magnetic element 22, more than one detection coil can be implemented without raising a concern in increasing the entire dimensions of the device, such that the design requirement in miniaturization can be met. In addition, with the double magnetic plates in parallel (i.e., the first magnetic element 20 and the second magnetic element 22) in this disclosure, the magnetic flux density of the induced magnetic field would be much uniform.
[0033] Then, referring to
[0034] When any of the first detection coil set 30 and the second detection coil set 40 detects a magnetic change of the magnetic field between the first magnetic element 20 and the second magnetic element 22, the first detection coil set 30 or the second detection coil set 40 would generate a corresponding electrical signal. Practically, when the first magnetic element 20 and the second magnetic element 22 are rotated by the rotating element 150, then the rotating first and second magnetic elements 20, 22 would also vary their position relationships with respect to the motionless first and second detection coil sets 30, 40. Namely, while the first magnetic element 20 and the second magnetic element 22 are rotated, each of the first detection coil set 30 and the second detection coil set 40 would detect respective changes in the the magnetic field passing by. Thereupon, in this exemplary embodiment, for every 360° rotation of the rotating element 150, each of the first and second detection coil sets 30, 40 would sense a reversal change of the magnetic field, and thus generate a corresponding electrical signal.
[0035] Similarly, in this exemplary embodiment, the axis of rotation 10a, the magnetic field direction 24 of the magnetic field between the first and second magnetic elements 20, 22, the magnetic field direction 26, and the coil axis 32a are all parallel to each other. Since the first detection coil set 30 and the second detection coil set 40 are both disposed between the first magnetic element 20 and the second magnetic element 22, thus no particular mounting difficulty would be met practically. With the broad empty space between the first magnetic element 20 and the second magnetic element 22, more than two detection coil can be implemented without raising a concern in increasing the entire dimensions of the device, such that the design requirement in miniaturization can be met. In addition, with the double magnetic plates in parallel (i.e., the first magnetic element 20 and the second magnetic element 22) in this disclosure, the magnetic flux density of the induced magnetic field would be much uniform.
[0036] Referring to
[0037] In this exemplary embodiment, at least two coil sets 30, 40, 50 are disposed between the first magnetic element 20a and the second magnetic element 22a, and the coil sets 30, 40, 50 are arranged to surround the axis of rotation 10a by predetermined intervals. As shown in
[0038] Further, referring to
[0039] Practically, the control module 60 can be consisted of ultra-low power field programmable gate arrays (FPGA), and the memory module 62 can be consisted of ferroelectric random access memories (FRAM).
[0040] In this exemplary embodiment, all eight power-supply coil sets 50 are parallel connected to each other, and then commonly and electrically connected with a rectified regulator circuit 300. The power-supply coil set 50 is configured to generate electrical signals, and these electrical signals are further processed by a rectified regulator circuit 300 before being provided to the processing circuit 65, for example, as the electrical power. In this exemplary embodiment, the power-supply coil set 50 is structurally resembled to the aforesaid first detection coil set 30 or the aforesaid second detection coil set 40, but not limited thereto. In other words, though the same structuring (as shown in
[0041] In this disclosure, the number of the magnetic poles at the first magnetic element 20a or the second magnetic element 22a is not limited to the aforesaid exemplary embodiments, but determined and adjusted per practical requirements. Similarly, the number of the power-supply coil sets is also not limited thereto, but determined per practical demands.
[0042] It shall be noted that, in this exemplary embodiment, a plurality of the detection coil sets 30, 40 and the power-supply coil sets 50 are separately provided to surround the axis of rotation roughly along the same rim of the device. Thus, with increasing number of the electrical signals, the entire thickness and volume of the battery-free rotation detecting device 200 can be still maintained to meet the requirement of miniaturization, and the battery-free rotation detecting device 200 can be provided simultaneously with rotational detection and power supply. Thereupon, when the electromechanical system meets a sudden power shutdown, the battery-free rotation detecting device 200 and the control module 60 can keep running for a while to track and record the rotation amount of the rotating element 150, due to the rotational inertia of the rotating element 150 and the device. In particular, the rotation information can be still recorded into the memory module 62 then. As the power to the rotating element 150 resumes, position correction or zeroing upon the rotating element 150 can be performed firstly through reading the recent rotation information stored in the memory module 62, such that no loss from missing information can occur.
[0043] In this exemplary embodiment, the rectified regulator circuit 300, electrically connected with the power-supply coil set 50, can include a rectifier module and a regulator module. The power-supply coil sets 50 are parallel connected to output the DC power transformed from the electrical signals, and then the rectified regulator circuit 300 stabilizes the DC power source before outputting the electrical energy. In this exemplary embodiment, the rectified regulator circuit 300 can output the electrical power to the processing circuit 65, but not limited thereto. In some other embodiments, the rectified regulator circuit can be used to energize other circuits.
[0044] Referring to
[0045] Further, referring the exemplary embodiment shown in
[0046] Referring to
[0047] The grating code disc 72 is disposed to rotating carrier 10. The light source module 70 is disposed between the first magnetic element 20 and the second magnetic element 22 to irradiate the grating code disc 72. Thus, as the optical encoder 75 is also constructed in the space between the first magnetic element 20 and the second magnetic element 22, no more increase in the entire dimensions of the device is required, and thus the design goal in miniaturization can be met. In this exemplary embodiment, the light source module 70 can be an infrared LED or a laser LED.
[0048] In this exemplary embodiment, the grating code disc 72 is consisted of a transparent portion and a non-transparent portion, in which the transparent portion allows the optical signal to pass through, and the non-transparent portion would block the optical signal.
[0049] The optical sensor 74, for receiving the light from the light source module 70, is disposed on the base circuit board 80 under the second magnetic element 22. The light from the light source module 70 would penetrate through the grating code disc 72, and then reach the optical sensor 74. As soon as the optical sensor 74 detects the light, then the rotation information would be formed at the optical sensor 74 and forwarded thereby. According to this disclosure, the rotation information can include an operation status, a rotational direction, a rotating angle or a rotation count.
[0050] It shall be explained that, in this exemplary embodiment, the battery-free rotation detecting device 500 can provide a first rotation information having a first resolution, and a second rotation information having a second resolution. The first rotation information is provided by the first detection coil set 30 and the second detection coil set 40, while the second rotation information is provided by the optical encoder 75. In addition, the optical encoder 75 of this exemplary embodiment can be applied to the aforesaid exemplary embodiment of
[0051] Referring to
[0052] Referring to
[0053] Then, a method for judging the rotational direction of the exemplary embodiment of
TABLE-US-00001 TABLE 1 Status Status Updated status Updated status Updated A B A B rotation count H H L H No change L H H H No change H H H L No change H L L L −1 L H L L No change L H L L No change L L H L +1 L L L H No change
[0054] Refer now to
[0055] Then, the method for judging the rotational direction of the exemplary embodiment of
TABLE-US-00002 TABLE 2 Status Status of Updated Updated status of Updated A Hall sensor status A Hall sensor rotation count L L H L +1 H H L H No change H L L L −1 L H H H No change
[0056] In summary, the battery-free rotation detecting device provided by this disclosure can be directly integrated with the rotation device such as the encoder, the bicycle, the smart water meter and the wireless charging device. With the electricity induced by the magnetic elements and the detection coil sets and provided to the rectified regulator circuit, no more additional power supply or backup battery is required, and so the labor, the time and the cost for maintenance can be significantly reduced.
[0057] In addition, upon meeting a sudden electrical shutdown in the electromechanical system, the battery-free rotation detecting device of this disclosure can still provide functions in detecting the rotational speed, the rotation count and the rotational direction. Further, these foregoing rotation information can be recorded into a non-volatile memory. As the electromechanical system is resumed from the sudden shutdown, the rotation information stored in the non-volatile memory can be retrieved for position correction or zeroing at the rotating elements, so that unexpected damage to the electromechanical system can be avoided, and the safety as well as the reliability can be substantially enhanced.
[0058] With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of the disclosure, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present disclosure.