MODULAR ELECTRO-MECHANICAL ROTARY VALVE WITH ACTIVATED SEAL INTERFACE
20180119839 ยท 2018-05-03
Assignee
Inventors
Cpc classification
F16K11/0856
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/52466
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/0873
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2007/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2007/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/0876
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K27/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/524
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A modular electro-mechanical rotary valve (EMRV) designed to be installed and removed as a unit is provided. The modular EMRV includes a valve enclosure, at least one rotary valve body with at least one fluid pathway, and an actuator assembly. The valve enclosure, removably disposed within a mating cavity, includes at least one inlet, at least one outlet, and a hollow center. At least one of the at least one inlet or the at least one outlet is configured with at least one exterior seal interface to sealingly engage with at least one interior seal interface of the mating cavity. The actuator assembly, engaged with an actuator interface of the at least one rotary valve body, rotationally actuates the at least one rotary valve body disposed within the hollow center of the valve enclosure.
Claims
1. An electro-mechanical rotary valve configured to be installed and removed as a unit, comprising: a valve enclosure arranged to be disposed within a mating cavity, the valve enclosure having: at least one inlet; at least one outlet; an actuator interface; a hollow center; and, at least one exterior seal interface arranged on at least one of the at least one inlet or the at least one outlet; at least one rotary valve body, disposed within the hollow center, the at least one rotary valve body having: at least one fluid pathway; and, an actuator interface; and, an actuator assembly engaged with the actuator interface, the actuator assembly having an actuator.
2. The electro-mechanical rotary valve of claim 1, wherein: the at least one inlet comprises of a plurality of inlets; and, the at least one exterior seal interface sealingly isolates the plurality of inlets.
3. The electro-mechanical rotary valve of claim 1, wherein the actuator assembly is arranged at a first end of the valve enclosure and the at least one outlet is arranged at a second end of the valve enclosure.
4. The electro-mechanical rotary valve of claim 3, wherein: the at least one rotary valve body is comprised of one rotary valve body; the at least one fluid pathway is comprised of a first and a second fluid pathway; the at least one inlet is comprised of a first inlet and a second inlet; the at least one outlet is comprised of one outlet; the at least one exterior seal interface is comprised of: a first exterior seal interface; and, a second exterior seal interface.
5. The electro-mechanical rotary valve of claim 4, wherein the rotary valve body is further comprised of a single lobe, the lobe configured with the first and second fluid pathways.
6. The electro-mechanical rotary valve of claim 4, wherein the actuator assembly is further comprised of a gear train actuated by the actuator.
7. The electro-mechanical rotary valve of claim 6, wherein the actuator assembly is further comprised a drive shaft, a first end of the drive shaft engaged with the gear train and a second end of the drive shaft engaged with the actuator interface.
8. The electro-mechanical rotary valve of claim 7, including: a first rotational position of the rotary valve body that allows fluid flow from the first inlet and second inlet to the outlet; a second rotational position of the rotary valve body that prevents fluid flow from the first and second inlets to the outlet; and, a first intermediate rotational position of the rotary valve body that allows fluid flow from one of the first or second inlet to the outlet, and prevents fluid flow from the other of the first or second inlet to the outlet.
9. The electro-mechanical rotary valve of claim 1, further comprising: at least one of the at least one inlet or the at least one outlet include at least one seal interface housing configured with the at least one exterior seal interface, the at least one seal interface housing having at least one cam follower; at least one transverse through-bore arranged on the valve enclosure to receive the at least one seal interface housing; a cam leg portion extending from the actuator assembly, the cam leg portion having: at least one cam leg, the at least one cam leg configured with at least one cam groove to engage one of the at least one cam follower; and, the at least one seal interface housing actuated by the cam leg portion to move longitudinally within the at least one transverse through-bore.
10. The electro-mechanical rotary valve of claim 9, wherein the at least one cam groove is configured with a ramp portion.
11. The electro-mechanical rotary valve of claim 10, wherein the at least one cam groove is configured with a retention portion.
12. The electro-mechanical rotary valve of claim 11, wherein at least one reception channel extends longitudinally from a first end of the valve enclosure to receive the at least one cam leg.
13. The electro-mechanical rotary valve of claim 12, wherein: the at least one transverse through-bore is comprised of a first and a second transverse through-bore; the at least one exterior seal interface is comprised of a first and a second exterior seal interface; the at least one seal interface housing is comprised of a first and a second inlet seal interface housing, the first inlet seal interface housing configured with the first exterior seal interface and the second inlet seal interface housing configured with the second exterior seal interface; the at least one cam follower is comprised of: a first and a second cam follower arranged on the first inlet seal interface housing; and, a third and a fourth cam follower arranged on the second inlet seal interface housing; the at least one cam leg is comprised of: a first cam leg configured with a first cam groove to engage the first cam follower; a second cam leg configured with a second cam groove to engage the second cam follower; a third cam leg configured with a third cam groove to engage the third cam follower; and, a fourth cam leg configured with a fourth cam groove to engage the fourth cam follower; the at least one reception channel is comprised of: a first, a second, a third, and a fourth reception channel that receive the first, second, third, and fourth cam legs, respectively; and, the first, second, third and fourth cam grooves are configured with a first, a second, a third, and a fourth retention portion, respectively; and, the first, second, third and fourth cam grooves are configured with a first, a second, a third, and a fourth ramp portion, respectively.
14. The electro-mechanical rotary valve of claim 13, having: a first transport position with the first and second seal interface housings at a first radial distance, the first transport position including: the first, second, third and fourth retention portions engaged with the first, second, third and fourth cam followers, respectively; and, a second installed position with the first and second seal interface housings at a second radial distance, the second installed position including: the first, second, third and fourth ramp portions engaged with the first, second, third and fourth cam followers, respectively; and, the second radial distance is greater than the first radial distance.
15. An electro-mechanical rotary valve configured to be installed and removed as a unit, comprising: a valve enclosure disposed within a mating cavity, the valve enclosure having: at least one inlet; at least one outlet; an actuator interface; a hollow center; at least one exterior seal interface arranged on at least one of the at least one inlet or the at least one outlet to engage with at least one interior seal interface within the mating cavity; at least one rotary valve body, disposed within the hollow center, the at least one rotary valve body having: at least one fluid pathway; and, an actuator interface; and, an actuator assembly engaged with the actuator interface, the actuator assembly having an actuator.
16. The electro-mechanical rotary valve of claim 15, wherein the mating cavity is configured within a powertrain component.
17. The electro-mechanical rotary valve of claim 15, wherein the mating cavity is a fluid terminal for at least two intersecting fluid flow paths.
18. The electro-mechanical rotary valve of claim 15, wherein the mating cavity extends inwardly from an outer wall of a receiving structure.
19. The electro-mechanical rotary valve of claim 15, wherein the mating cavity protrudes outwardly from an outer wall of a receiving structure.
20. The electro-mechanical rotary valve of claim 15, wherein the mating cavity is cylindrical.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0010] The above mentioned and other features and advantages of the embodiments described herein, and the manner of attaining them, will become apparent and better understood by reference to the following descriptions of multiple example embodiments in conjunction with the accompanying drawings. A brief description of the drawings now follows.
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Identically labeled elements appearing in different figures refer to the same elements but may not be referenced in the description for all figures. The exemplification set out herein illustrates at least one embodiment, in at least one form, and such exemplification is not to be construed as limiting the scope of the claims in any manner. Certain terminology is used in the following description for convenience only and is not limiting. The words inner, outer, inwardly, and outwardly refer to directions towards and away from the parts referenced in the drawings. Axially refers to directions along a diametric central axis. Radially refers to directions that are perpendicular to the central axis. The words left and right designate directions in the drawings to which reference is made. The terminology includes the words specifically noted above, derivatives thereof, and words of similar import.
[0031] Referring to
[0032] Now referring to
[0033]
[0034] The first inlet 20A includes a first inlet seal housing 46A disposed within the first transverse through-bore 27A, and the second inlet 20B includes a second inlet seal housing 46B disposed within the second transverse through-bore 27B. The shape of the first and second transverse through-bores 27A, 27B can be of any suitable form to support the first and second inlets 20A, 20B. The first inlet seal housing 46A is configured with a first exterior seal interface 28A, a first cam follower 48A, and a second cam follower 48B. The second inlet seal housing 46B is configured with a second exterior seal interface 28B, a third cam follower (not shown), and a fourth cam follower 48D. Optional first and second seals 29A, 29B can be arranged on the respective first and second inlet seal housings 46A, 46B, to engage first and second exterior seal interfaces 28A, 28B. Sealing interface designs other than what is shown are also possible that serve the purpose of sealing each of the first and second inlets 20A, 20B.
[0035] The rotary valve body 14, actuated by the actuator assembly 16, is disposed within the hollow center 26 of the valve enclosure 12. The rotary valve body 14 includes an actuator interface 24 and a lobe 17 configured with a first fluid pathway 36A and a second fluid pathway 36B. The actuator assembly 16, arranged at a first end 23 of the valve enclosure 12, includes an actuator in the form of an electric motor 34; other forms of actuators can also be utilized. Rotary motion of the electric motor 34 is transferred to the rotary valve body 14 by a gear train 32 and a drive shaft 30 engaged with the rotary valve body 14. A first end 31 of the drive shaft 30 engages the gear train 32, while a second end 33 of the drive shaft 30 engages the actuator interface 24 of the rotary valve body 14. Those skilled in the art of EMRVs are aware that other forms of actuator assemblies are possible such as those that eliminate use of the gear train 32 and/or the drive shaft 30.
[0036] The arrangement of the first and second exterior seal interfaces 28A, 28B on the respective first and second inlets 20A, 20B provides for a smaller packaging space for the modular EMRV 10. The first and second inlets 20A, 20B do not require axial spacing along the length of the valve enclosure 12, but only angular spacing at a given axial location; thus, the overall length of the valve enclosure 12 can be reduced. This inlet arrangement is further facilitated by the application of first and second fluid pathways 36A, 36B arranged within a single lobe 17 of the rotary valve body 14, as opposed to having two lobes, each configured with a single fluid pathway. Further variations of the modular EMRV 10 could include additional inlets, facilitated by a third fluid pathway applied to the lobe 17 of the rotary valve body 14 or multiple lobes arranged on the rotary valve body 14, each lobe configured with one or more fluid pathways.
[0037]
[0038]
[0039] For proper installation of the modular EMRV 10 within the mating cavity 50A, sealing isolation of the first and second inlets 20A, 20B is required to prevent cross-talk or communication of the two inlet flow passages 54A, 54B. Sealing isolation can be accomplished by the first exterior seal interface 28A sealingly engaging a third interior seal interface 58A of the mating cavity 50A and the second exterior seal interface 28B sealingly engaging a fourth interior seal interface 58B of the mating cavity 50A. Optional first and second seals 29A, 29B can be arranged between the first and second exterior seal interfaces 28A, 28B and the respective third and fourth interior seal interfaces 58A, 58B.
[0040] For the example embodiment of the modular EMRV 10 shown in
[0041] Referring specifically to the second cam groove 60B of
[0042] After insertion of the modular EMRV 10 within the mating cavity 50A while in the first transport position, the cam legs 42A-42D are displaced further within the respective reception channels 44A-44D, until an abutment surface 15 of the actuator assembly 16 engages a mounting surface 55 of the mating cavity 50A. With reference to
[0043] To complete the installation, attachment apertures 13A-13D arranged on the actuator assembly 16 are aligned with reception apertures 53A-53D arranged on the mating cavity 50A to facilitate an appropriate rotational position and attachment of the modular EMRV 10 by fasteners (not shown); other means of attachment are also possible. In this rotational position, the first inlet flow passage 54A of the mating cavity 50A is aligned with the first inlet 20A of the valve enclosure 12, the second inlet flow passage 54B of the mating cavity 50A is aligned with the second inlet 20B, and the outlet flow passage 56 of the mating cavity 50A is aligned with the outlet 22 arranged on the second end 25 of the valve enclosure 12.
[0044]
[0045] Referring to
[0046] Referring to
[0047] The previously described modular EMRVs 10, 10 provide a simplified, low-cost design that eliminates a traditional outer housing and the typical failure modes that often occur with plastic outer housings, such as cracking and leaking. The cumbersome packaging space typically associated with an EMRV is significantly reduced by the utilization of the mating cavity 50A that potentially eliminates all or most of the coolant hoses required for transport of engine coolant to various regions or parts of a powertrain system. The mating cavity 50A can be formed on or within a powertrain component or any other receiving structure by current state-of-the-art casting and machining methods. The unitized design of the modular EMRVs 10, 10 facilitates improved serviceability and adaptability to a diverse array of fluid systems.
[0048] In the foregoing description, example embodiments are described. The specification and drawings are accordingly to be regarded in an illustrative rather than in a restrictive sense. It will, however, be evident that various modifications and changes may be made thereto, without departing from the broader spirit and scope of the present invention.
[0049] In addition, it should be understood that the figures illustrated in the attachments, which highlight the functionality and advantages of the example embodiments, are presented for example purposes only. The architecture or construction of example embodiments described herein is sufficiently flexible and configurable, such that it may be utilized (and navigated) in ways other than that shown in the accompanying figures.
[0050] Although example embodiments have been described herein, many additional modifications and variations would be apparent to those skilled in the art. It is therefore to be understood that this invention may be practiced otherwise than as specifically described. Thus, the present example embodiments should be considered in all respects as illustrative and not restrictive.