APPARATUS AND METHODS FOR BENDING A NEEDLE
20230034291 · 2023-02-02
Inventors
Cpc classification
B21G1/08
PERFORMING OPERATIONS; TRANSPORTING
B21F1/002
PERFORMING OPERATIONS; TRANSPORTING
A61M5/3286
HUMAN NECESSITIES
International classification
A61M5/32
HUMAN NECESSITIES
Abstract
Methods and devices for bending a needle are provided. A device embodiment can include a needle bending apparatus for imparting a bend in a needle when a needle is received therein. The needle bending apparatus may include a housing having an aperture for receiving a shaft of a needle; and at least one abutment member comprising a needle interfacing surface for supporting a portion of the needle and providing a surface upon which the needle may be bent.
Claims
1. A needle bending apparatus, comprising: a housing having an aperture for receiving a shaft of a needle; and at least one abutment member comprising a needle interfacing surface for supporting a portion of the needle and providing a surface upon which the needle may be bent.
2. The needle bending apparatus of claim 1, further comprising at least one indicator for identifying a position along a shaft of the needle for imparting a bend upon alignment of the needle with the indicator.
3. The needle bending apparatus of claim 1, further comprising at least one groove for receiving at least a portion of a needle and maintaining said portion of the needle while the needle is bent, said groove for demarcating an angle of the bend of the bent needle.
4. The needle bending apparatus of claim 3, wherein the at least one groove is positioned at a 10-degree angle relative to the longitudinal axis of the aperture, said groove for aligning with a needle to impart a 10 degree angle bend in the needle.
5. The needle bending apparatus of claim 3, wherein the at least one groove is positioned at a 15-degree angle relative to the longitudinal axis of the aperture, said groove for aligning with a needle to impart a 15 degree angle bend in the needle.
6. The needle bending apparatus of claim 3, wherein the at least one groove is positioned at a 20-degree angle relative to the longitudinal axis of the aperture, said groove for aligning with a needle to impart a 20 degree angle bend in the needle.
7. The needle bending apparatus of claim 1, further comprising at least one protuberance for abutting at least a portion of a needle about which a needle can be bent, said protuberance for demarcating an angle of the bend of the bent needle.
8. The needle bending apparatus of claim 7, wherein the at least one protuberance is positioned at a 10-degree angle for creating a 10-degree angle bend of the needle.
9. The needle bending apparatus of claim 7, wherein the at least one protuberance is positioned at a 15-degree angle for creating a 15-degree angle bend of the needle.
10. The needle bending apparatus of claim 7, wherein the at least one protuberance is positioned at a 20-degree angle for creating a 20-degree angle bend of the needle.
11. The needle bending apparatus of claim 1, further comprising a protrusion for receiving a distal end of the needle.
12. A method for bending a needle comprising: positioning a needle in the groove of an apparatus, according to claim 1, such that a shaft of the needle traverses the aperture and is placed against the needle interfacing surface until a distal end of the needle is inserted at least partially into the protrusion; and applying a force on a proximal end of the needle to bend the needle around the at least one abutment member to impart a bend on the needle.
13. The method, according to claim 12, wherein the needle bending apparatus further comprises a protrusion for receiving the distal end of the needle, wherein during the positioning step, the distal end of the needle is placed into the protrusion.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0010] In order that a more precise understanding of the above recited invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings. The drawings presented herein may not be drawn to scale and any reference to dimensions in the drawings or the following description is specific to the embodiments disclosed. Any variation of these dimensions that will allow the subject invention to function for its intended purpose are considered to be within the scope of the subject invention.
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DETAILED DESCRIPTION
[0025] The subject invention provides an apparatus that can be utilized to bend needles for a surgical procedure. More specifically, the subject invention provides a needle-bending apparatus for use in bending needles. In one example, the needle to be bent may include a hypodermic spinal needle. The embodiments described herein provide a safe, accurate, consistent, and immediate method for bending spinal needles resulting in a standardized needle shape and curve and decreasing risk to the operator. Advantageously, needles can be bent to any of a variety of angles using the needle-bending apparatus, such that needles can be customized to the needs of individual patients. The embodiments described herein can reduce or eliminate variability of bent needles between operators or within the same operator resulting in a standardized bending process to provide consistent results.
[0026] The subject invention is particularly useful in the field of diagnostic and interventional procedures. In particular, the needle-bending apparatus disclosed herein are useful in procedures for administering pain relieving medicaments to spinal nerves using hypodermic spinal needles. This does not preclude the embodiments herein being utilized with other types of needles that may be useful for other types of procedures. Certainly there is a benefit in providing a standardized bend in a needle, for example, wherein the bend occurs in generally the same distance from the tip of the needle on all needles of the same size and/or gauge, or for example, consistency in the angle of the bend, at least across needles of the same gauge, for example. Consistency and standardization reduces the element of surprise, which is beneficial in a surgical procedure wherein the needle is inserted into a patient. Patients anatomically can differ, resulting in variables that must be addressed by the operator or physician treating the patient, and therefore, providing a device that can bend a needle in a particular position on the needle shaft and at a particular angle provides a safer environment for a procedure.
[0027] In the description that follows, a number of terms related to spinal surgery and needles used therefore are utilized. In order to provide a clear and consistent understanding of the specification and claims, including the scope to be given such terms, the following definitions are provided.
[0028] The term “patient” as used herein, describes an animal, including mammals, to which the apparatus and methods of the present invention can be applied and that can benefit from such application. This can include mammalian species such as, but not limited to, apes, chimpanzees, orangutans, humans, and monkeys; domesticated animals (e.g., pets) such as dogs, cats, guinea pigs, and hamsters; veterinary uses for large animals such as cattle, horses, goats, and sheep; and, any wild or non-domesticated animal.
[0029] The term “surgeon” as used in the subject invention is merely for literary convenience.
[0030] The apparatuses, methods, techniques and/or procedures of the subject invention can be utilized by any person desiring or needing to do so and having the necessary skill and understanding of the invention.
[0031] Further, the term “needle” as used herein refers to any surgical or hypodermic needle for injection or insertion into tissue. This can include suture needles and hypodermic needles, such as spinal injection needles, as well as other needles capable of being bent with embodiments of the apparatus of the subject invention. By way of example, hypodermic needles specific for administering treatment in and around the spinal area are usually about 22 gauge or 25 gauge and between 2″ and 7″ in length. Such needles can be used with embodiments of the subject invention.
[0032] Unless otherwise specifically stated, the terms “operable communication,” “operable connection,” “operably connected,” “cooperatively engaged” and grammatical variations thereof mean that the particular elements are connected in such a way that they cooperate to achieve their intended function or functions. The “connection” or “engagement” may be direct, or indirect, physical or remote.
[0033] It is to be understood that the figures and descriptions of embodiments of the present invention have been simplified to illustrate elements that are relevant for a clear understanding of the invention, while eliminating, for purposes of Clarity, other elements that may be well known.
[0034] Finally, reference is made throughout the application to the “front end” and “rear end.” As used herein, the front end is that end at which a needle is placed and towards which the presser advances to bend a needle. For example, the presser closes over the front end of the base. Conversely, the rear end is that end at which the presser operably connects with the base. For example, the presser opens towards the rear end of the needle-bending apparatus, in one embodiment. The embodiments are more particularly described in the following examples that are intended to be illustrative only because numerous modifications and variations therein will be apparent to those skilled in the art. As used in the specification and in the claims, the singular for “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise.
[0035] A study was conducted on the variability of spinal needle manipulation among interventional pain proceduralists, the results of which further demonstrate the need for the embodiments described herein. Despite the high reported prevalence of spinal needle bending (74%) among interventional pain proceduralists (1), there is a paucity of literature providing guidance on this aspect of procedural technique. One study investigated the effect of 0°, 5°, and 10° of needle bend on trajectory deflection (2). There is limited published literature that suggests this range of bend is currently utilized by interventional pain proceduralists in practice.
[0036] The objectives of this study were to measure variation in the degree and inflection point of spinal needle bending, comparing intra- and inter-subject variability as well as comparing attendings to fellows in training. This study also aims to determine a baseline for the current practice. Reference will be made to the attached Figures on which the same reference numerals are used throughout to indicate the same or similar components. With reference to the attached Figures, which show certain embodiments of the subject invention, it can be seen that the subject invention comprises a needle-bending apparatus
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[0039] The needle bending apparatus can be held in one or both hands to form a bend in a needle 15. Either configuration provides the advantage of being able to control the amount of bend or angle imparted to the sharp end 16 of a needle 15.
[0040] The bend imparted to the needle 15 may be applied toward the needle tip or proximal end of the needle, in non-limiting embodiments, as customized or adjusted by a surgeon to meet the specific needs of a patient. In one embodiment, the needle bending apparatus is sterilized and/or sterilizable, for utilization in an operating environment.
[0041] As force is applied to the needle 15 front end 10 to impart a bend, stresses can be applied along the length of the needle 15. Needles typically have limited flexural rigidity. Thus, while they are stiff, it still possible for them to bend and deform along their length, particularly during use. This characteristic allows needles to be bent utilizing the devices of the subject invention. When a needle breaks, the stored potential energy can translate into kinetic energy. If the needle is not contained when it breaks, the broken end(s) can become potential projectiles due to release of the stored potential energy in the needle shaft.
[0042] In one embodiment, the needle bending apparatus has one or more rulers, degree scales, graduated marks, or other types of indicia, or indicator, 569, 571 that can measure the length along the shaft of the needle 15 at which the needle bend is applied. These rulers, degree scales, graduated marks, or other indicators 569, 571 may be provided as extrusions from the apparatus 400, 420, 500, grooves into the apparatus 400, 420, 500, or visual markers flush with the surface of the apparatus 400, 420, 500 as shown in
[0043] In the embodiments described herein, a needle 15 may bend in response to the force (F) applied by a user. In at least one embodiment, the surface of the apparatus may be smooth or polished to facilitate sliding and inhibit damage or breakage to the needle 15. In another embodiment, surface may include a low-coefficient-friction material. For example, the sloped face can be chrome-plated, polytetrafluoroethylene (PTFE), plastic, nylon, graphite, diamond-like-material (DLC), any of various ceramics, metals and combinations thereof. In a particular embodiment, the surface can be a removable cover.
[0044] The angle of the sloped face can vary depending upon the range of bend angles to be made on a needle 15. In one embodiment, the angle of the sloped face, relative to the front end, is between approximately 60° and approximately 25°. In a more particular embodiment, the angle of the sloped face, relative to the front end is between approximately 50° and approximately 30°. In a specific embodiment, the angle of the sloped face, relative to the front end, is approximately 45°.
[0045] The apparatus embodiments described herein may be provided as disposable apparatuses, for example, or may be reusable. In one embodiment, the apparatus may be sterilized following use and thereafter available for a subsequent use.
[0046] The administration of treatments and medicaments in the body can require precise placement of a needle. Oftentimes, the most effective way to reach difficult areas of the body, particularly between or within vertebrae is to use a bent or curved needle. The subject embodiments described herein provides an apparatus that can allow a surgeon to form a bent needle before or during a procedure. This allows the needle to be bent to a customized angle specific to the needs of a patient. The apparatus embodiments described herein provide an easy and safe alternative to the current practice of bending needles by hand.
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[0048] A notch 565 is provided adjacent to the protrusion 566 to receive a tip of the needle and limit contact between the user and the needle tip during bending of the needle, in one non-limiting embodiment. One or more grooves 567 may be provided to indicate entry direction for the needle. A measurement scale 569 may be provided adjacent to the abutment members 522, 524 to approximate distance from the needle tip for the bend of the needle, allowing a user to adjust the positioning and location for the needle bend during use of the apparatus 500. Rulers, degree scales, graduated marks, or other indicators 571 may be provided on the apparatus 400, 500 (as shown in
EXAMPLES
Methods
[0049] In this observational prospective cohort study 4 fellows in the Multidisciplinary Pain Fellowship Program and 4 attending physicians in the Division of Pain Medicine at the University of Florida were provided twenty 22G and 25G 3.5″ spinal needles in a randomly generated order following informed consent. They were instructed to bend the needle as they typically would for lumbar medial branch block injections. Thereafter, standardized images of the needles were captured ensuring for spatial calibration and measurements were taken using ImageJ in triplicate for the following metrics: distance from initiation of bend to needle point, angle of bend, length of bent portion of needle, and length of deformation. Data were analyzed in SAS proc mixed, SAS 9.4.
[0050] The study demonstrated that the average bend angle was 14.01° for 22G needles and 13.84° for 25G needles. The average distance from the needle tip to the bend was 0.9 cm for 22G needles and 0.8 cm for 25G needles. Amongst 22G needles, there was about twice as much variation within one subject's needles as compared to variation between subjects. Measurement error in all cases was negligible compared to the variability both within subjects and between subjects.
[0051] The results of this study demonstrated the significant variability in the practice of needle bending. Until this point, very limited investigation has occurred on this commonly utilized manual needle-bending technique. The results of this study provide support for the inventive embodiments described herein to optimize spinal needle manipulation for various procedures, including interventional pain procedures.
Results
1. Summary Statistics
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TABLE-US-00001 TABLE 1 Coeff of Variable N Mean StdDev Variation type = 22G length 80 8.87 0.25 2.82 tip 80 0.90 0.19 20.59 deform 80 0.30 0.07 24.62 bend 80 1.00 0.19 18.68 angle 80 14.01 3.38 24.13 type = 25G length 80 8.66 0.08 0.94 tip 80 0.80 0.23 28.37 deform 80 0.24 0.07 30.23 bend 80 0.89 0.23 25.83 angle 80 13.84 3.53 25.51
2. Variance Components:
[0053] Measurement error is estimated by the residual; in all cases it is very small (approximately 10 times smaller than variability resulting from subject differences and within subject variability). So measurement error is negligible compared to the variability both within subjects and between subjects.
[0054] For tip 22 ga, within-subject variability is dominant—individual variation is approx. twice as much as variations between subjects (individuals not consistent). For 25 ga tip, the variation is about the same within and between individuals. Similar patterns for bend and deform were observed. The diagram below illustrates length of bend and angle, length of deformation and length tip.
[0055] Note that for the angle of bend, between-subject variability is largest, individuals differ more than the variation within each subject. The dotplots bear this out—subject A_D tend to prefer larger angles, the others more shallow angles. Average angle was approx. 14 degrees—much more than tested by Sitzamn and Uncles, Anesth Analg 1996; 82:297-301
TABLE-US-00002 TABLE 2 LENGTH TIP Covariance Covariance Estimates Parameter Estimates Parameter 22 ga Cov Parm Estimate Cov Parm Estimate subject 0.05895 subject 0.01205 needle(subject) 0.009682 needle(subject) 0.0222 Residual 0.001815 Residual 0.005383 Covariance Covariance Estimates Parameter Estimates Parameter 25 ga Cov Parm Estimate Cov Parm Estimate subject 0.000666 subject 0.0277 needle(subject) 0.005506 needle(subject) 0.02593 Residual 0.001495 Residual 0.00268
TABLE-US-00003 TABLE 3 DEFORM BEND 22 ga Covariance Parameter Covariance Parameter Estimates Estimates Cov Parm Estimate Cov Parm Estimate subject 0.000198 subject 0.009666 needle(subject) 0.00521 needle(subject) 0.02543 Residual 0.000676 Residual 0.003304 25 ga Covariance Parameter Covariance Parameter Estimates Estimates subject 0.00189 subject 0.02875 needle(subject) 0.003551 needle(subject) 0.02616 Residual 0.000605 Residual 0.001905 ANGLE 22 ga Covariance Parameter Estimates Cov Parm Estimate subject 6.8448 needle(subject) 5.0307 Residual 0.9981 25 ga Covariance Parameter Estimates Cov Parm Estimate subject 7.646 needle(subject) 5.3722 Residual 0.9363
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[0061] All patents, patent applications, provisional applications, and other publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
[0062] Additionally, the entire contents of the references cited within the references cited herein are also entirely incorporated by reference.
[0063] Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” “further embodiment,” “alternative embodiment,” etc., is for literary convenience. The implication is that any particular feature, structure, or characteristic described in connection with such an embodiment is included in at least one embodiment of the invention. The appearance of such phrases in various places in the specification does not necessarily refer to the same embodiment. In addition, any elements or limitations of any invention or embodiment thereof disclosed herein can be combined with any and/or all other elements or limitations (individually or in any combination) or any other invention or embodiment thereof disclosed herein, and all such combinations are contemplated with the scope of the invention without limitation thereto.
[0064] It is to be noted that the terms “first,” “second,” and the like as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms “a” and “an” do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. Furthermore, to the extent that the terms “including,” “includes,” “having,” “has,” “with,” or variants thereof are used in either the detailed description and/or the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.” The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (e.g., includes the degree of error associated with measurement of the particular quantity). It is to be noted that all ranges disclosed within this specification are inclusive and are independently combinable.
REFERENCES
[0065] 1. Panjeton G D, Abdul-rahim A, Reynolds P S, Antony A B. Survey of Interventional Pain Physicians on Bending Spinal Needles for Chronic Pain Procedures. Interv Pain Manag Reports [Internet]. 2020; 4(1). Available from: https://www.ipmreportsjournal.com/current/pdf?article=NDAz [0066] 2. Sitzman B T, Uncles D R. The Effects of Needle Type, Gauge, and Tip Bend on Spinal Needle Deflection. Reg Anesth Pain Med [Internet]. 1996; 82:297-301. Available from: https://journals.lww.com/anesthesia analgesia/Fulltext/1996/02000/The_Effects_of_Needle_Type,_Gauge,_and_Tip_Bend_on.14.aspx?trendmd_shared=0