Self-piercing nut element and componet assembly consisting of the nut element and a sheet metal part
09957999 ยท 2018-05-01
Assignee
Inventors
- Jiri Babej (Lich, DE)
- Christian Sowa (Offenbach, DE)
- Richard Humpert (Bad Nauheim, DE)
- Michael Vieth (Bad Vilbel, DE)
Cpc classification
F16B39/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23P19/064
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16B37/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A piercing nut element having a strength in the range between 700 and 900 MPa which is designed to be pressed into the sheet metal part. The nut element is characterized in that the self-piercing attachment of the nut element into a sheet metal part of higher strength, or into a sheet metal part with a thickness greater than 3.5 mm, the nut element is designed in such a way that the piercing section has a peripheral extending groove below the sheet metal contact surface and in that the piercing section has a piercing edge at its free end face with the piercing edge being spaced from the boundary of the groove adjacent to the piercing section by a peripheral surface having an axial height which corresponds to at least 30% and preferably to at least 50% of the sheet metal thickness, wherein the radial wall thickness of the piercing section in the region of its free end face from the outer side of the piercing section up to the nominal diameter of the thread corresponds to a thickness between 1.2 to 1.8 and preferably 1.5 times the intended sheet metal thickness.
Claims
1. A component assembly comprising a self-piercing nut element (10) and a sheet metal part (40) having a thickness, wherein the self-piercing nut element (10) has a strength in the range between 700 and 1250 MPa, and which is designed to be pressed into said sheet metal part (40) having a thickness, the nut element having the following features: a head part (14) forming a flange (12) extending all around the nut element, a central bore (16) in the head part having a thread with a nominal diameter which is designed to receive a bolt element and which has a central longitudinal axis (18), a sheet metal contact surface (20) formed in one plane at least substantially perpendicular to the central longitudinal axis at the flange (12) and extending all around the longitudinal axis, as well as a piercing section (22) extending away from the head part at the side of the sheet metal contact surface in the direction of the longitudinal axis, the nut being adapted for a self-piercing attachment of the nut element to said sheet metal part (40), said sheet metal part having a thickness greater than 3.5 mm, the piercing section (22) having a peripherally extending radial groove (26) in the piercing section and extending all around the piercing section, the groove having a boundary spaced from the sheet metal contact surface, the piercing section not being intentionally deformed, and the piercing section (22) further having a free end face and a piercing edge (28) at the free end face, with the piercing edge (28) being spaced from the boundary of the groove (26) by a peripheral surface (34) having an axial height which corresponds to at least 30% of the sheet metal part, wherein the piercing section has a radial wall thickness in a region of its free end face from the outer side of the piercing section up to a nominal diameter of the thread, the radial wall thickness corresponding to a thickness between 1.2 to 1.8 times the thickness of the sheet metal part, and wherein said sheet metal part (40) has a pierced hole having a hole rim and a shape corresponding to the shape of the piercing section (22); wherein the material of said sheet metal part (40) at the side (68) of a sheet metal part remote from the sheet metal contact surface (20) has a recess (62) adjacent to the piercing section and extending all around the piercing section (22) and wherein the material of the hole rim is displaced into the radial groove (26) all around the piercing section as a result of the formation of the recess (62).
2. The component assembly in accordance with claim 1, wherein the self-piercing nut element (10) has a strength in the range between 700 and 900 MPa.
3. The component assembly in accordance with claim 1, wherein said sheet metal part (40) lies in a plane (E) in the region of the attachment of the nut element (10) and also radially outside of this region and wherein the free end face (30) of the piercing section (22) is set back from the side remote from the sheet metal contact surface (20).
4. The component assembly in accordance with claim 1, wherein said sheet metal part (40) is provided with a recess (70), wherein the side of said sheet metal part (40) remote from the sheet metal contact surface (20) lies directly outside of a depression in a plane (E) and wherein the free end face (30) of the piercing section (22) projects within the recess (70) in front of the side (76) of said sheet metal part (40) remote from the sheet metal contact surface, but is offset rearwardly from the said plane (E).
5. The component assembly in accordance with claim 1, wherein when the nut element (10) is provided with noses (90) providing security against rotation which have the shape of ribs extending in the axial direction at the piercing section (22) which are arranged at the peripheral surface (34) and/or in the groove (26), recesses (92) providing security against rotation corresponding to the shape of the ribs providing security against rotation being formed in the hole edge of said sheet metal part (40) in accordance with the shape of the ribs providing security against rotation.
6. The component assembly in accordance with claim 1, wherein when the nut element (10) is provided with noses providing security against rotation which have the form of ribs (94) extending radially within the groove (26) and which are at least substantially triangular in side view, recesses providing security against rotation being formed in the hole rim of said sheet metal part (40) in accordance with the shape of the ribs providing security against rotation.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
(20) The
(21) A head part 14 forming a flange 12, a central bore 16 in the head part 14 which serves to accommodate a bolt element (not shown) and which has a central longitudinal axis 18, a sheet metal contact surface 20 formed in a plane standing at least substantially perpendicular to the central longitudinal axis 18 at the flange 12 and also a piercing section 22 extending away from the head part at the side of the sheet metal contact surface in the direction of the longitudinal axis. The bolt element can for example be a threaded bolt, whereby the nut element 10 is provided here with a thread cylinder 24, i.e. the bore 16 is a threaded bore. However, it could also be a bolt in the form of a bearing pin. In this case the thread cylinder is replaced with a smooth bore. The bore could however initially be executed as a smooth bore and be so dimensioned that a thread forming or thread cutting bolt can be used.
(22) For the self-piercing attachment of the nut element 10 into a sheet metal part of higher strength or onto a sheet metal part with a thickness greater than 3.5 mm the nut element is designed such that the piercing section 22 has a peripheral extending groove 26 beneath the sheet metal contact surface 20, i.e. at the side of the sheet metal part adjacent the head part and that further has a piercing edge 28 at its free end face 30, with the piercing edge 28 being spaced from this adjacent boundary 32 of the groove 26 by a peripheral surface 34 having an axial height h which corresponds to at least 50% of the sheet metal thickness. The upper boundary of the groove 26 lies here, as in all further embodiments in accordance with the invention in the same plane as the sheet metal contact surface.
(23) The self-piercing nut element of
(24) The axial height of the named peripheral surface should correspond to at least 30% and preferably at least 50% of the sheet metal thickness, with axial heights of up to 100% of the sheet metal thickness and indeed beyond this being possible, if the element is not be attached to the sheet metal part within a recess. It is important as a rule that the free end face does not project beyond the side of the sheet metal part remote from the head part with the free end face normally being set back by about 0.02 mm relative to the named side of the sheet metal part. In this way a further component can be directly screwed onto the sheet metal part and a desired direct clamping of the component with the sheet metal part is achieved. This signifies, however, that the axial height of the piercing section, i.e. the peripheral surface together with the groove, may not be greater than 100% of the sheet metal part thickness, unless the nut element is attached to the sheet metal part within a recess. In this case the selection of the axial depth of the recess always enables an arrangement in which the free end face of the piercing section of the nut element is always set back from the plane of the side of the sheet metal part outside of the recess remote from the head part of the nut element and indeed independently of the respective sheet metal part thickness.
(25) The radial wall thickness r of the piercing section in the region of its free end face from the outer side up to the nominal diameter of the thread (i.e. the outer diameter of the thread, i.e. when M8 tread with a diameter of 8 mm and a radius of 4 mm) lies in the range between 1.2 and 1.8 times and preferably between 1.3 and 1.7 times and in particular by approximately 1.5 times of the intended sheet metal part thickness.
(26) If the radial wall thickness r is selected to be too small, the danger exists of undesired deformation of the piercing section, in particular with unfavorable circumstances resulting from tolerances. If, in contrast, it is selected to be too large, then the nut element becomes unnecessarily heavy. The value of 1.5 times the sheet metal part thickness has proved to be favorable.
(27) With non-square or circular piercing sections the dimension r is to be understood as the smallest radial wall thickness, as is drawn in the Figure, then being possible to select the dimension r to be also somewhat smaller than 1.5 times the sheet metal part thickness, for example 1.2 times the sheet metal part thickness.
(28)
(29) Setting heads of this kind are well known and are normally designed for the automatic feeding of nut elements from a supply into the mount 44. Examples for such setting heads are amongst other things contained in the European patent specification EP-755 749 B2 of the present applicant. Furthermore, the setting head could for example be used such as is described in GB-A-934101.
(30) Beneath the sheet metal part 40 there is located a die button 50 with a central opening 52, the cross-sectional shape of which corresponds to that of the piercing section 22, with the die button opening 52 being made slightly larger than the piercing section 22 so that the latter can fit into the opening 52 with a small clearance. For example, the opening 52 could be approximately 0.01 mm larger in comparison to the piercing section 22. The opening 52 has a central longitudinal axis 54 which is aligned with the central longitudinal axis 18 of the nut element 10.
(31) Since the opening 52 of the die button is intended to accommodate the piercing section 22 at least in the region of its end face, the die button must be aligned in the corresponding tool of the press in accordance with the alignment of the nut 10 in the setting head.
(32) Furthermore, it should be mentioned that the passage 56 beneath the opening 52 diverges away from this so that the piercing slug which arises when the nut element 10 is pressed by a force acting in the direction of the arrow F against the sheet metal part and against the die button, whereby a piercing slug is cut out from the sheet metal part by means of the cooperation between the piercing section 22 and the die button 50 and is finally disposed of via the diverging passage 56. In this figure a so-called hold-down member (not shown) can be integrated in the setting head 42. This hold-down member has the task of pressing the sheet metal part 40 firmly against the end face 58 of the die button or against the tool receiving the die button 50 prior to the punching through of the sheet metal part 40.
(33) Normally the die button 50 is accommodated in the lower tool of a press and indeed such that the upper end face in
(34) Finally, it is not necessary to use a press to punch or stamp-in the nut element 10 but rather this function could be taken on by a robot equipped with corresponding tools by force-actuated tongues.
(35) Around the opening 52 of the die button there is a nose 60 which in plan view has a square shape with rounded corners corresponding to the peripheral line of the piercing section 22. The nose 60 has a vertical flank 61 which surrounds the opening 52 and an oblique flank 63.
(36) On closing of the press or of the tool in accordance with
(37) During the punching through of the sheet metal part, the ring nose 60 also presses directly against the underside of the sheet metal part and forms there a recess 62 which extends around the piercing section 22 in the region of its end face edge. The material which arises during the formation of the recess 62 is forced as a result of the considerable compression ring press, to flow into the groove 26 whereby the sheet metal part 40 is connected in form-fitted manner to the nut element 10. The nut element 10 is namely secured against rotation about the axis 18 in the sheet metal part because here the square form of the piercing section 22, which is arranged in a punched-out opening in the sheet metal part 40 of matched shape, prevents a mutual rotation of the sheet metal part and of the nut element. Through the material which is located in the groove 26 not only is a high hole friction produced between the sheet metal part and the nut element which also contributes the security against rotation but rather a form-fitted connection is also produced such that the pressing out of the nut element out of the sheet metal part 40 in the pressing out direction 66 is not possible or is only possible with the application of considerably destroying forces. The danger that the nut element 10 is pressed downwardly into the opposite direction (opposite to the direction of travel 66) is not present because the sheet metal contact surface 20 sits over its full area on the surface of the sheet metal part 40 and prevents this.
(38) The overlap in the region of the groove of the piercing section is shown to a larger scale in
(39) The self-piercing nut element in accordance with the present teaching is preferably so de-signed that the piercing section or the groove are polygonal in plan view with rounded edges 36 and 36 at the transition from one side of the polygonal to the next. In the example of
(40) One can see from a comparison of
(41) The single important distinction between the embodiment of
(42) The
(43) In order to enable this embodiment, tools similar to those of
(44) In conjunction with the
(45) First of all it is evident from
(46) In any event the recess 80 in the lower end of the setting head is so designed that it corresponds to the outer contour 74 of the recess 70, i.e. to the shape above the sheet metal part 40 in
(47) The recess 70 in the sheet metal part 40 also makes it necessary that the die button be modified and indeed in such a way that the peripheral nose 60 is now located on a ring step 88 which is matched to the inner shape of the recess in accordance with
(48) The component assembly situation can be found in
(49) One can see from
(50) The
(51) The
(52) The
(53) In all embodiments the material of the sheet metal part is received in form-fitted manner in the groove 26. The reference numerals that are otherwise used are to be understood in the same way as previously, i.e. the previous description applies in just the same way for the features of shape which are characterized with the same reference numeral.
(54) Whereas in the previous Figures the head part of the nut element 10 is polygonal in plan view, this is not compulsorily necessary, but rather the head part 14 can, for example, be circularly round in plan view as shown in
(55) The
(56) When the piercing section or the groove is made polygonal, the required security against rotation is achieved hereby by form-locked connection to the sheet metal part. If, however, the piercing section or the groove are circularly round it can be necessary to take other measures to ensure security against rotation. One possibility consists of providing the nut element in the region of the sheet metal contact surface 20 and of the groove 26 with an adhesive, for example an adhesive which cures under pressure.
(57) Another possibility, which is shown in
(58) When the nut element is provided with noses providing security against rotation which have the form of ribs at the piercing section which extend in the axial direction and which are arranged at the peripheral surface and/or in the groove then recesses 92 providing security against rotation are formed in the finished component assembly corresponding to the shape of the ribs providing security against rotation in the hole rim of the sheet metal part.
(59) As an alternative to this, radially extending ribs 94 can be provided inside the groove as shown in
(60) When the nut element is provided with noses 94 providing security against rotation which have the form of ribs extending radially within the groove and which are at least substantially triangular in side view then the finished component assembly has recesses providing security against rotation in the hole rim of the sheet metal part corresponding to the shape of the ribs providing security against rotation.
(61) The result of the attachment of the nut element 10 in accordance with the present teaching is a component assembly consisting of a self-piercing nut element 10 and a sheet metal part 40 and is characterized in that the sheet metal part 40 has a pierced hole with a shape corresponding to the shape of the piercing section 22, that the material of the sheet metal part 40 has at the side of the sheet metal part remote from the sheet metal contact surface 20 and adjacent to the piercing section a recess 62 which surrounds the piercing section and that the material of the hole rim is urged as a result of the design of the recess into the groove 26.
(62) It is particularly favorable when the sheet metal part 40 lies in one plane in the region of the attachment of the nut element and also radially outside of this region and the free end face 30 of the piercing section 22 is set back from the side remote from the sheet metal contact surface.
(63) At this point certain remarks are appropriate. The piercing section 22 or the groove 26 can have a shape in plan view which is selected from the group square, rectangular, pentagonal or hexagonal.
(64) The peripheral surface 34 can have either an axially parallel extent or an enclosed angle relative to the longitudinal axis of greater than 0 to 5 in any desired radial planes which include the longitudinal axis 18, with the peripheral surface 34 of the groove 26 having a diverging extent towards the piercing edge 28.
(65) The transition from the peripheral surface 34 to the groove 26 is either rounded or has the shape of an inclined surface with an included angle in the region between 30 and 75 related to the central longitudinal axis 18 and going in the direction of the piercing section 22 to the head part 14.
(66) In all embodiments all materials can be named as examples for the material of the fastener elements which achieve the strength values of class 8 in accordance with the ISO standard and the contacting cold deformation, for example a 35B2-alloy in accordance with DIN 1654.