Inflatable cushion and air valve for same
09955793 ยท 2018-05-01
Assignee
Inventors
Cpc classification
F16K15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/566
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/302
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An inflatable cushion including: an inflatable body, having an upper surface and a lower surface, said body including an air-impermeable skin defining a chamber, an elastic foam core within said chamber and a sealable air valve; and an external elastic foam layer substantially covering at least one of said upper and lower of surfaces; wherein: the foam core is formed of a foam having a density of between about 15 kg/m3 and about 35 kg/ma and a hardness of between about 25 newtons and about 45 newtons; and the foam layer is formed of a foam having a density of between about 35 kg/m3 and about 65 kg/m3 and a hardness of between about 35 newtons and about 95 newtons.
Claims
1. A valve assembly including: a housing having a first chamber extending from a first open end and a second chamber extending from a second open end, said second chamber being in open communication with the first chamber; a valve plug, at least a portion of which is located within the second chamber, and which is adapted to seal the second open end, wherein the valve plug includes a plurality of ribs extending radially from an intermediate section; a valve actuator, at least a portion of which is located within the first chamber, wherein the valve actuator includes a plurality of radially extending ribs adjacent a first end of the valve plug; and a first biasing means adapted to bias the valve actuator back towards its original position after being pressed by a user; wherein said valve plug and said valve actuator are adapted so that, upon a single push of the valve actuator, the valve plug moves from a valve-open position to a valve-closed position and upon a subsequent push of the valve actuator, the valve plug moves from a valve-closed position to a valve-open position; wherein the second chamber includes an internal surface having a plurality of substantially uniform channels adapted to receive the ribs of the valve plug and the ribs of the valve actuator; wherein the channels, the ribs of the valve plug and the ribs of the valve actuator are configured so as to enable the ribs to move along said channels when valve actuator is pushed; and wherein the channels and the ribs of the valve plug are configured so that, when the valve plug moves a predetermined distance along the channels, the ribs of the valve plug exit the channels and the valve plug is caused to rotate within the second chamber under the influence of a second biasing means.
2. A valve assembly according to claim 1, wherein: the valve plug further includes an aperture sealing end opposed to the first end; and the valve actuator includes a first end and an opposed exposed end, wherein the aperture sealing end of the valve plug is adapted to seal the second open end of said second chamber and the exposed end of the valve actuator is adapted to be pushed by the user.
3. A valve assembly according to claim 1, wherein: the first open end of the first chamber is opposed to the second open end of the second chamber.
4. A valve assembly according to claim 1, wherein: the valve actuator includes pushing surface; the valve plug includes a surface adapted to be pushed by the pushing surface when the valve actuator is pushed.
5. A valve assembly according to claim 1, wherein: the valve actuator has a first end located within the second chamber of the housing.
6. A valve assembly according to claim 1, wherein: the second biasing means is adapted to bias the valve plug towards the valve actuator.
7. A valve assembly according to claim 1, wherein: the valve plug includes a set of inclined surfaces positioned between the first end and the intermediate section of the valve plug, and exposed ends of the ribs of the valve actuator press against said inclined surfaces under the influence of the second biasing means.
8. A valve assembly according to claim 7, wherein: the inclined surfaces of the valve plug and the exposed ends of the ribs of the valve actuator are adapted so that when, upon pushing of the valve actuator, the ribs of the valve plug exit the channels, the valve plug is caused to rotate relative to the valve actuator under the influence of the second biasing means.
9. A valve assembly according to claim 8, wherein: the internal surface of the second chamber includes a set of inclined ledges in between openings of said channels.
10. A valve assembly according to claim 9, wherein: the inclined ledges are adapted to abut the exposed ends of the ribs of the valve actuation means after the valve plug has been caused to rotate and, under the influence of the first biasing means, guide each of the ribs into an adjoining channel of the second chamber.
11. An inflatable cushion including: an inflatable body, having an upper surface and a lower surface, said body including an air-impermeable skin defining a chamber, an elastic foam core within said chamber and a sealable air valve; and an external elastic foam layer substantially covering at least one of said upper and lower of surfaces, wherein the foam core is formed of a foam having a density of between about 15 kg/m.sup.3 and about 35 kg/m.sup.3 and a hardness of between about 25 newtons and about 45 newtons, wherein the foam layer is formed of a foam having a density of between about 35 kg/m.sup.3 and about 65 kg/m.sup.3 and a hardness of between about 35 newtons and about 95 newtons, and wherein the sealable air valve comprises a valve assembly according to claim 1.
12. A mattress comprising: a mattress body; and an inflatable cushion, having an inflatable body which includes an air-impermeable skin defining a chamber, an elastic foam core within said chamber and a sealable air valve, said inflatable cushion being positioned within said mattress body, wherein the sealable air valve comprises a valve assembly according to claim 1 and said valve is accessible at an external surface of said mattress.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An embodiment or embodiments of the aspects of the present invention will now be described, by way of example only, with reference to the accompanying drawings.
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DETAILED DESCRIPTION
(26) A preferred embodiment of the invention will now be described with reference to the above drawings.
(27) The Inflatable Cushion
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(29) The external elastic foam layer 3 covers the upper and lower surfaces of the inflatable body 2. This foam layer 3 is adhered to these upper and lower surfaces of the inflatable body 2.
(30) An upper portion 30 of the foam layer 3, which covers the upper surface 24 of the inflatable body 2, is corrugated, having a series of ridges 31 and channels 32 which extend transversely between opposed sides 33, 34 of the cushion 1. These ridges 31 and channels 32 facilitate ventilation between a user's head (or other body part) and the cushion 1.
(31) A lower portion 35 of the foam layer 3, which covers the lower surface of the inflatable body 2, is also corrugated, having a series of smaller ridges and channels which, again, extend transversely between opposed sides 33, 34 of the cushion 1. These ridges and channels facilitate ventilation around the pillow.
(32) The cushion 1 has a forward end 11 and a rearward end 12. The rearward end 12 is slightly thicker than the forward end 11, typically by about 1.5 cm. The forward end 11 also includes a cut-out section 13 adapted to receive the neck or shoulder of a user.
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(40) In
(41) In
(42) In
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(44) In
(45) In
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(48) The Valve Assembly
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(50) With reference to
(51) The housing 50 is open ended, having a first open end 51 that is adjacent to the exterior of the cushion 1. An opposite second open end 53 is located toward the interior of the cushion 1. A first chamber 50A extends from the first open end, and a second chamber 50B extends from the second open end, the two chambers being in open communication with each other. The actuating means 54 is partially located in the first chamber, and the valve 52 is partially located in the second chamber.
(52) As shown in
(53) When assembled the flange 56 is supported by the outside surface of the cushion 1. The main body 51 is sized to fit into an opening in the cushion which accommodates the valve assembly 51. The outer diameter of the flange 56 is larger than the diameter of the opening in the cushion 1, thereby supporting the housing 50 on the external elastic foam layer 3. The lower portion of the inside surface of the main body 51 is threaded. As will be described, this is to help secure the housing 50 onto a neck which is supported on the internal inflatable body 2 of the cushion 1.
(54) The housing 50 also includes an interior wall 58 which extends transversely into the interior of the housing 50. The interior wall 58 is located between the free ends of the main body 51, and can be considered as dividing the housing 50 into its first and second chambers 50A and 50B. The interior wall 58 extends from the inside wall of the main body 51, into a longitudinal interior tube 60.
(55) As shown in
(56) As best seen in
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(58) A flange 73 extends transversely from the inside surface of the shaft 70 into the central through hole 72. As will be explained later the flange 73 serves to partially narrow or restrict the central through hole or passage 72. Structures other than a flange can be used. For instance, a plurality of stubs or arcs, or the like, which extend transversely into the through hole or passage 72 can be used. The outside surface of the shaft 70 has a series of axially extending, circumferentially located, ribs 103. As will be explained later, the shaft 70 is sized to fit into the tube 60 of the housing 50. The ribs 103 on the shaft 70 are dimensioned to slide freely in all of the channels 64 and 64A formed into the inside surface of the tube 60. When assembled, the head 68 of the actuating button 54 is located within the first chamber 50A of the housing 50. A spring 76 (shown in
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(60) The clicker formation 78 has a plurality of, in this case four, axially extending and evenly spaced, exterior fins 86 which are evenly spaced around the stem 80. There are half as many fins 86 as there are internal ribs 62 in the housing 50. Each fin 86 extends generally axially along the base of the stem 80. The free end of each fin 86 also has a chamfered or inclined surface 86A, which is chamfered to the same angle as the chamfered edges 63 of the housing 50. A zigzag or sinusoidal formation 90 is formed around the stem 80 of the valve member 52 and located adjacent to the clicker formation 78. Each alternate surface of the zigzag formation 90 is also chamfered to approximately the same angle as the inclined surfaces of the fins 86. Referring to each rising and falling surface of the zigzag formation 90 as a tooth, there are twice as many teeth in the zigzag or sinusoidal formation 90 as there are fins 86 on the clicker formation 78. Said another way, there are as many teeth in formation 90, as internal ribs 62.
(61) Referring again to
(62) As shown in
(63) Assembly of the Valve Components
(64) Referring to
(65) The valve stem 80 (i.e. first end of the valve) is accommodated in the central through hole 72 of the shaft 70, and the opposed end of the valve member 52 seals the second chamber 50B of the housing 50 by engaging the valve seat 50.1. The ribbed end 55 of the shaft 70 abuts and engages zigzag formation 90 on the clicker formation 78. The shaft's ribbed end 55 is considered a pushing surface of the actuating means 54, and the zigzag or sinusoidal formation 90 is considered a pushed surface of the valve member 52. The tension spring 76 is biased between the head 68 of the button 54 and the interior wall 58 of the housing 50.
(66) The screw 92 fits through the central through hole 72 of the actuating means 54 and is received by the blind hole 84 in the valve stem 80. Only the shaft of the screw 92 is dimensioned to fit through the ring 73 provided inside the actuating means 54. The head 93 of the screw 92 is larger in diameter than the inner diameter of the ring 73 and cannot pass through the ring. A second tension spring 96 is provided around the shaft of the screw and tensioned between the ring 73 and the enlarged head 93 of the screw. The screw 92 can be a shoulder screw, where the threaded portion of the shoulder screw engages the internal thread of the blind hole 84 of the valve stem 80. The second tension spring 96 is provided around the shaft of the shoulder screw, and the shoulder indirectly engages the ring 73 via the second spring 96.
(67) The larger spring 76 provided around the shaft 70 of the actuating means 54 biases the actuating means 54 toward the outside of the cushion. The second and smaller spring 96 biases the valve 52, toward the first chamber 50A.
(68) The Air Path
(69) In use, an O-ring 98 is provided around the base of the valve member 52, so that it is retained between the skirt 82 of the valve member 52 and the valve seat 50.1. The bias of the second spring 96 urges the valve member 52 to close the opening 50.2 by pushing the O-ring 98 onto the valve seat 50.1. When the valve member 52 is in its closed position, the skirt 82 presses against the O-ring 98, which is in turn pressed against the valve seat 50.1, sealing off the air pathway between the inflatable cushion body and the outside.
(70) With reference to
(71) Operation of the Valve Assembly
(72) As shown in
(73) As the second biasing means 96 expands, it biases the valve member 52 toward the first chamber 50A, causing the zigzag formation 90 of the valve 52 to abut the ribbed end 55 of the actuating means 54. At this point, the user has not released the actuating means 54, therefore an actuation force is still applied upon the actuating means 54. The ribbed end (i.e. pushing surface) 55, moved by the actuation force, pushes on the zigzag pattern or formation 90 (i.e. pushed surface) 90 of the valve 52. The valve fins 86 are therefore pushed to exit the deeper interior channels 64 in the housing 50. As the valve fins 86 exit the channels 64, the valve 52 is permitted to move in a direction away from the first chamber 50A. The valve skirt 82, and hence the O-ring 98, are therefore moved away from the valve seat 50.1, thereby unsealing the opening 50.2 and thus the air path into the cushion.
(74) The ends 55 of the ribs 103 of the actuating means 54 have a chamfered or bevelled profile, and the zigzag formation 90 which includes a similarly inclined surface. Therefore as the ribbed ends 55 contact the zigzag formation 90, they tend to slide down, and around, the inclined surface of the zigzag formation 90. This movement causes the valve 52 and the actuating means 54 to slightly rotate with respect to each other. This first slight rotation does not occur whilst the fins 86 of the valve member 52 are constrained by the walls of the housing's channels 64. Upon the fins 86 existing the channels 64, however, the valve member 52 is permitted to rotate by an amount that allows the ribs 103 to travel down and around one inclined surface of the zigzag formation 90.
(75) Upon a release of the actuation force by the user, the first biasing means 76 biases the actuating means 54 to return toward the first chamber 50A. The valve member 52 is carried by the actuating means 54 because the head of the screw 92 is carried by the actuating means 54. Therefore the valve 52 also tends to return toward the direction of the first chamber 50A.
(76) With reference to
(77) As shown in
(78) When the user releases the actuating means 54, again the valve member 52 tends to return toward the first chamber 50A. As the valve member 52 returns, the inclined surfaces 86A of the valve fins travel along the inclined edge 63 of the housing ribs 62. The valve member 52 therefore rotates with respect to the actuating means 54 and housing 50 again. The rotation is stopped when the fins 86 enter the deeper channels 64 (also shown in
(79) In the above description, the valve member 52 is described as having external fins 86 so as to cooperate with the internal channels 64 and 64A of the housing 50. However the invention will work with a housing that has internal fins which cooperate with external grooves or channels provided on the valve member.
(80) The valve member 52 and actuating means 54 can be supported by a body which includes a housing, or by any other body which includes appropriate structure to support the valve member 52 or the actuating means 54.
(81) Modifications and improvements to the invention will be readily apparent to those skilled in the art. Such modifications and improvements are intended to be within the scope of this invention.
(82) Where ever it is used, the word comprising is to be understood in its open sense, that is, in the sense of including, and thus not limited to its closed sense, that is the sense of consisting only of. A corresponding meaning is to be attributed to the corresponding words comprise, comprised and comprises where they appear.
(83) It will be understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text. All of these different combinations constitute various alternative aspects of the invention.
(84) While particular embodiments of this invention have been described, it will be evident to those skilled in the art that the present invention may be embodied in other specific forms without departing from the essential characteristics thereof. The present embodiments and examples are therefore to be considered in all respects as illustrative and not restrictive, and all modifications which would be obvious to those skilled in the art are therefore intended to be embraced therein.