Electrode unit
09957625 · 2018-05-01
Inventors
- Günther Huber (Ludwigshafen, DE)
- Jesus Enrique Zerpa Unda (Viernheim, DE)
- Michael Lutz (Speyer, DE)
- Peter Heidebrecht (Speyer, DE)
- Domnik Bayer (Heidelberg, DE)
- Wolfgang Jabczynski (Venningen, DE)
- Anna Katharina Dürr (Ludwigshafen, DE)
- Katrin Freitag (Ludwigshafen, DE)
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/138
ELECTRICITY
H01M50/46
ELECTRICITY
H01M4/58
ELECTRICITY
H01M10/3954
ELECTRICITY
International classification
H01M4/58
ELECTRICITY
Abstract
The invention relates to an electrode unit for an electrochemical device, comprising a solid electrolyte (3) and a porous electrode (7), the solid electrolyte (3) dividing a compartment for cathode material and a compartment for anode material and the porous electrode (7) being extensively connected to the solid electrolyte (3), with a displacer (23) being accommodated in the anode material compartment, where the displacer (23) is manufactured from a stainless steel or from graphite foil and bears resiliently against the internal geometry of the solid electrolyte (3) in such a way that the displacer (23) does not contact the solid electrolyte over its full area, or with the displacer comprising an outer shell (62) of stainless steel or graphite, and a core (64) of a nonferrous metal, the nonferrous metal being thermoplastically deformable at a temperature which is lower than the temperature at which the stainless steel is thermoplastically deformable, and where for production the shell (62) of stainless steel or graphite is pressed onto the solid electrolyte (3) by introduction and heating of the nonferrous metal, and on cooling forms a gap between solid electrolyte (3) and shell (62) of stainless steel.
Claims
1. An electrode unit for an electrochemical device comprising; a solid electrolyte dividing a compartment for a cathode material and a compartment for an anode material, a porous electrode being extensively connected to the solid electrolyte, and a displacer closed at the bottom, and accommodated in the anode material compartment, wherein the displacer comprises an outer shell of stainless steel or graphite, and a core of a nonferrous metal, the nonferrous metal being thermoplastically deformable at a temperature which is lower than the temperature at which the outer shell is thermoplastically deformable, and where for production the outer shell is pressed onto the solid electrolyte by heating of the nonferrous metal, and on cooling of the nonferrous metal a gap is formed between the solid electrolyte and the outer shell.
2. The electrode unit according to claim 1, wherein the displacer comprises an outer contour with projections and recesses.
3. The electrode unit according to claim 2, wherein the projections and recesses are realized by means of a waveform or zig zag form on the displacer.
4. The electrode unit according to claim 1, wherein the outer shell of stainless steel or graphite is a flexible sheet.
5. The electrode unit according to claim 1, wherein the outer shell comprises a cylindrically bent metal sheet whose edges overlap in axial direction.
6. The electrode unit according to claim 5, wherein the outer shell comprises a base which, with an upwardly bent edge, surrounds the cylindrically bent metal sheet or is surrounded by cylindrically bent metal sheet, so that the base is movable relative to the outer shell for the production of the displacer.
7. The electrode unit according to claim 1, wherein the displacer having the outer shell of stainless steel further comprises an inner shell of stainless steel and the core of the nonferrous metal is disposed between the inner and the outer shells.
8. The electrode unit according to claim 7, wherein the nonferrous metal is zinc, aluminum or an alloy comprising at least one of these metals.
9. The electrode unit according to claim 1, wherein the displacer comprises a conductor to conduct current.
10. The electrode unit according to claim 9, wherein the conductor comprises a special steel tube closed at both ends and with a core of an electrically highly conductive material and are arranged in recesses of the displacer, or wherein the conductor comprises a coating of an electrically highly conductive material on the inside of the displacer.
11. The electrode unit according to claim 9, wherein the conductor comprises a special steel tube closed at both ends and with a core of an electrically highly conductive material are clamped in the recesses.
12. The electrode unit according to claim 10, wherein the electrically highly conductive material is selected from the group consisting of copper, aluminum, silver, gold, sodium, and also mixtures and alloys comprising at least one of these metals.
13. The electrode unit according to claim 1, wherein the solid electrolyte is of cylindrical design and closed at one end, and the porous electrode surrounds the solid electrolyte, the compartment for the anode material being surrounded by the solid electrolyte.
14. The electrode unit according to claim 1, wherein the displacer allows an anode material to flow through the annular gap.
15. The electrode unit according to claim 1, wherein the solid electrolyte (3) is made from -alumina.
16. The electrode unit according to claim 1, wherein the anode material is an alkali metal.
17. The electrode unit according to claim 1, wherein the cathode material is sulfur or polysulfide.
18. An electrolysis cell comprising an electrode according to claim 1.
19. The electrolysis cell according to claim 18 further comprising a liquid alkali metal as anode material and sulfur or polysulfide as cathode material.
20. An electrode for an electrochemical cell, the electrode prepared by a process comprising: providing a cylindrical foil with an inner and outer surface, and which is closed at one end, the foil being a stainless steel or graphite; providing a solid electrolyte with an inner and outer surface of corresponding cylindrical shape, which is closed at one end; inserting the foil into the solid electrolyte such that the outer surface of the foil contacts the inner surface of the solid electrolyte; introducing a nonferrous metal into the cylindrical foil, the nonferrous metal in contact with the inner surface of the foil; heating the nonferrous metal such that the expansion of the nonferrous metal upon heating presses against the foil into the solid electrolyte; cooling the nonferrous metal such that the contraction of the nonferrous metal upon cooling forms a gap between the outer surface of the foil and the solid electrolyte; positioning an alkali metal in molten form within the gap to provide an anode material; and positioning a cathode material on the outer surface of the solid electrolyte.
21. The electrode according to claim 20, wherein the cathode material is sulfur or a polysulfide, the solid electrolyte is -alumina or -alumina, and the nonferrous metal is selected from zinc, aluminum, copper, or an alloy comprising zinc or aluminum.
Description
(1) Exemplary embodiments of the invention are illustrated in the figures and explained in more detail in the following description.
(2) In the drawings:
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(14) An electrode unit 1 comprises a solid electrolyte 3, which in the embodiment shown here is of cylindrical construction and is closed at one end. The solid electrolyte 3 is generally a ceramic membrane which is permeable to specific cations. As described above, -alumina is for example suitable as a material for the solid electrolyte 3.
(15) The solid electrolyte 3 is adjoined by an interlayer 5 which is insulating in terms of electron conduction. The interlayer 5 which is insulating in terms of electron conduction is for example a passivated aluminum fabric, for example an anodized or sulfide-passivated aluminum fabric, or carbon fabric or is made up of ceramic fibers or glass fibers. It is alternatively also possible to apply a special coating to the porous electrode as the interlayer 5 which is insulating in terms of electron conduction. In the present context, insulating in terms of electron conduction means that the specific resistance of the layer is greater than 10.sup.8 Ohm*cm, preferably greater than 10.sup.9 Ohm*cm and in particular greater than 210.sup.9 Ohm*cm.
(16) The interlayer 5 which is insulating in terms of electron conduction is enclosed by a porous electrode 7. The porous electrode 7 is for example made from a graphite felt. In a preferred embodiment, as shown in
(17) The segment wall 9 is adjoined by a cover 11. In the embodiment shown here, the cover 11 takes the form of a cladding tube which has a corrugated cross-section. In this way, the cover 11 constructed in the form of a cladding tube rests in each case with the troughs against the segment wall 9 and, with the peaks, forms channels 13 along the segment wall 9. During charging or discharging, cathode material flows through the channels 13. As has already been described above, the cathode material is for example sulfur or an alkali metal polysulfide.
(18) In the embodiments shown in
(19) The number of sleeves used for the segment wall 9 here depends on the height of the sleeve and the length of the electrode unit and may also be greater than the number shown here. It is also possible to provide only one sleeve and to form a plurality of rows of inlet openings 15 and outlet openings 17 in the sleeve.
(20) In order to be able to output a constant electrical power irrespective of the state of discharge, the porous electrode 7 is segmented by flow barriers 19. The flow barrier 19 prevents the reaction product which has formed in the porous electrode 7 from continuing to flow onwards through the porous electrode 7 in the region of the outlet openings 17. The flow barrier 19 ensures that all the material emerges from the porous electrode 7 into the flow channel 13 in the region of the outlet opening 17. This ensures fresh cathode material is supplied to the porous electrode 7 in a downstream segment, so improving the performance of the electrode unit 1. So that material which has emerged from an outlet opening 17 does not immediately enter the next segment of the porous electrode, the inlet openings 15 downstream from the outlet openings 17 are arranged in a staggered manner relative to the outlet openings 17.
(21) The current released during discharging is picked off via a current terminal 21. To this end, the respective segments of the porous electrode 7 are contacted with the current terminal 21. Contact is made, for example, via the segment wall 9 and the cover 11. Both the segment wall 9 and the cover 11 are here of electrically conductive construction. It is alternatively also possible in each case to connect the porous electrodes 7, which are enclosed by the segment walls 9, to a central conductor which is contacted with the current terminal 21. Any other possible way known to a person skilled in the art of electrically contacting the porous electrode 7 is also possible.
(22) In the simplified embodiment shown in
(23) During discharging, the porous electrode 7 is the cathode. The anode is formed by the anode material which is located on the opposite side of the solid electrolyte 3 from the porous electrode 7. In the embodiment shown here with a cylindrical solid electrolyte 3, the anode material is located in the interior of the solid electrolyte 3. In order to be able to keep the quantity of anode material small, a displacer 23 is located in the solid electrolyte 3. The displacer 23 is here constructed such that a gap 25 is provided between the solid electrolyte 3 and the displacer 23. The anode material is located in the gap 25. If an alkali metal is used as the anode material, the anode material is itself electrically conductive and may be used directly as an electrode, during discharging, as the anode. To this end, it is for example possible for the displacer 23 to be electrically conductive and the displacer 23 to form the current terminal.
(24) A channel 27 is constructed in the displacer 23 for feeding the anode material. The anode material flows through the channel 27 into the gap 25 and, on electrochemical reduction, forms cations which pass through the cation-conductive solid electrolyte 3 into the porous electrode 7 where the cations enter into a neutralization reaction with the anions formed therein.
(25) It is furthermore possible to heat the displacer 23 in order to establish the temperature required for operation so that the anode material and cathode material remain molten. Heating may be provided electrically for example with a heating rod.
(26) In one particular embodiment, heating is provided with variable heating power distributed over the length of the electrode unit, such that more heating is provided at the top and the least at the bottom. This means that alkali metal which has cooled to below the melting point and the surrounding cathode material melt from above downwards in the form of a melt cone so ensuring that destructive pressures cannot arise due to entrapped melt.
(27) For charging, the salt, for example sodium polysulfide, is supplied via the channels 13, enters through the outlet openings 17 into the porous electrode and is split by an applied voltage into sodium ions and sulfur, wherein the sodium ions can flow through the solid electrolyte 3 into the gap 25 and emerge through the channel 27. The sulfur passes out of the porous electrode 7, through the inlet openings 15 in the segment wall 9, into the flow channel 13. Flow is initiated by the difference in density between sodium polysulfide and sulfur. Since the sodium polysulfide has a higher density than sulfur, the sodium polysulfide sinks downwards and forms a flow, such that the electrode unit 1 may be continuously operated provided that a supply of alkali metal and sulfur is available.
(28) The sulfur and alkali metal are stored in storage vessels arranged separately from one another, wherein the storage vessel for the sulfur may for example also enclose the cover 11 and flows via the channels 13 formed by the cover 11 to the porous electrode 7. The resultant salt is then likewise collected in the storage vessels for sulfur. Due to the difference in density, a biphasic system forms, the sodium polysulfide being located below and the sulfur on top.
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(31) In the embodiment shown here, the extensive electrodes 9 are made as separate sleeves which in each case comprise the inlet openings 15 at one end and the outlet openings 17 at the other end. Design as individual sleeves facilitates installation and production. Alternatively, however, it is also possible to provide only one sleeve in which inlet openings 15 and outlet openings 17 are formed. The design with separate sleeves, the ends of which respectively comprise inlet openings 15 and outlet openings 17, is preferred however. In one particularly preferred embodiment, the inlet openings 15 and the outlet openings 17 on one sleeve are in each case in axial alignment with one another. It is furthermore also possible, in addition to the rectangular inlet openings 15 and outlet openings 17 shown here, to construct the inlet openings and outlet openings in any other desired shape. The openings may accordingly, for example, be constructed in the form of a semicircle or a semiellipse or even as a triangle, if the openings are in each case at the end of the sleeve. If only one extensive electrode is provided, in which a plurality of rows of inlet openings 15 and outlet openings 17 are constructed, said openings may also be constructed in any other desired shape, for example elliptical, circular, triangular or polygonal with as many vertices as desired.
(32) In addition to the embodiment shown here with a cylindrical solid electrolyte 3 and thus likewise cylindrical porous electrodes 7, it is also possible to construct the electrode unit 1 with any other desired cross-section and also as an extensive electrode unit. Preferably, however, the electrode unit 1 is cylindrical, as shown here.
(33) In order to create a longer electrode unit 1, more than the two segment walls 9 constructed as a sleeve which are shown here may be provided.
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(35) The displacer 23 is preferably made from special steel. In order to avoid damaging the solid electrolyte 3 by thermal expansion of the displacer 23, the displacer 23 is preferably configured such that it rests resiliently against the solid electrolyte 3. Resting in a resilient manner against the solid electrolyte may for example be achieved by a design with projections 35 and recesses 37. This results for example in a corrugated design of the displacer 23. The fact that the displacer 23 rests in a resilient manner enables manufacturing deviations of the inner contour of the solid electrolyte 3 and differences in the thermal expansion to be compensated. It is furthermore also possible, in particular, if additional current conductors 39 are provided, to make the recesses 37 omega-shaped, into which current conductors 39 with a circular cross-section are clamped.
(36) In the embodiment shown here, the current conductors 39 comprise a jacket in the form of a tube 41 closed at both ends and a core 43 of an electrically highly conductive material. The entire circumference of the core 43 here rests against the tube 41. As has already been described above, the tube is preferably made from a special steel and the core is of aluminum, copper, silver, gold or sodium. Using the current conductors 39 improves the electrical conductivity of the displacer 23 made from special steel which has comparatively poor conductivity. The use of the tube 41 made of special steel protects the current conductor 39 against corrosion and, in the case of failure of the solid electrolyte 3, against a severe reaction with the cathode material.
(37) The displacer is conventionally hollow on the inside. The internal region 45 of the displacer may for example be used to accommodate a vessel comprising sodium. The vessel is here preferably likewise made from special steel.
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(39) The solid electrolyte 3 is enclosed by an electrically insulating layer 5 and a porous electrode 7. The porous electrode 7 is adjoined by the cover 11 which, in the embodiment shown here, is of corrugated construction. Flow channels 13, through which sulfur and polysulfide flow, are formed by the corrugated design of the cover 11.
(40) If the cover 11 is made from steel, additional current conductors 47 should be provided to improve electrical characteristics. The current conductors 47 are here preferably arranged on the side of the cover 11 which faces towards the solid electrolyte 3. In the embodiment shown here, the current conductors 47 are accommodated in flow channels 23 of the extensive electrode. The geometries of the flow channels 23 and current conductors 47 are here adapted to one another such that a current conductor 47 in each case rests continuously against the wall of a flow channel 13. In order to avoid an unwanted reaction of the current conductor with the sulfur or polysulfide, the current conductor 47, like the current conductor 39 arranged on the displacer side, is made with a jacket of a special steel tube 49 closed at both ends and a core 51 of an electrically highly conductive material. The electrically highly conductive material is preferably copper, aluminum, silver or gold, particularly preferably copper or aluminum.
(41) In addition to being arranged in every other flow channel 13, as shown here, any other desired uniform or nonuniform distribution of the current conductor 39 is possible. For example, in the case of a uniform distribution it is accordingly also possible to provide the current conductors only in every third or every fourth flow channel 13.
(42) In addition to the embodiment shown here, it is furthermore also possible to arrange current conductors on the side of the cover 11 remote from the solid electrolyte 3. In this case, it is preferred to contact the electrically highly conductive material directly with the material of the cover 11, for example by a coating or also by a clamp connection of a wire made from the electrically highly conductive material in a trough of the cover 11 of corrugated construction that is remote from the solid electrolyte 3. In order to prevent reaction of the electrically highly conductive material with sulfur or polysulfide, a cover, which is not shown here, in this case encloses the extensive electrode and thus also the electrically highly conductive material. The same cover material is here preferably selected as for the cover 11.
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(44) Introduced into the wave troughs 29 in the embodiment shown in
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(46) When casting is complete, the nonferrous metal solidifies and cools down subsequently further. Owing to differences in shrinkage on cooling, a defined minimal shrinkage gap 67 is formed between the solid electrolyte 3 and the outer shell 62, leaving only little space for the alkali metal. In the case of this embodiment, in the same way as for the embodiment shown in
(47) Alternatively to the casting of the intermediate space between the sheet steel cladding for the outer shell 62 and the interior sheet steel body for the inner shell 63, it is also possible first to insert the sheet steel cladding for the outer shell 62 into the solid electrolyte 3 and to insert a hollow body made, for example, from a heat-resistant aluminum alloy. The hollow body made from the heat-resistant aluminum alloy likewise corresponds to the internal geometry of the solid electrolyte, but has underdimensioning relative to the sheet steel cladding for the outer shell 62.
(48) At a temperature below the melting temperature of the hollow body, but at which the material of the hollow body is plastically deformable, the hollow body is conformed by internal overpressure, and the plastic deformation that is initiated as a result, to the internal wall of the solid electrolyte. In this way, manufacturing inaccuracies from the ideal contour of the solid electrolyte 3 are compensated. The sheet steel cladding is pressed against the internal contour of the solid electrolyte 3, as a result of the press introduction of the hollow body, and is thereby conformed to said contour. On cooling, as a result of differences in thermal contraction, a defined minimal shrinkage gap 67 is formed between the internal contour of the solid electrolyte 3 and the sheet steel cladding that forms the outer shell 62. This keeps the space for the liquid alkali metal to a minimum. Current supply is effected preferably via the hollow body that forms the core 64.
(49) A further possibility for the production of the displacer 23 is shown in
(50) The construction of the completed displacer 23 corresponds essentially to that shown in
LIST OF REFERENCE NUMERALS
(51) 1 Electrode unit 3 Solid electrolyte 5 Layer insulating in terms of electron conduction 7 Porous electrode 9 Segment wall 11 Cover 13 Flow channel 15 Inlet opening 17 Outlet opening 19 Flow barrier 21 Current terminal 23 Displacer 25 Gap 27 Channel 29 Trough 31 Peak 33 Extension 35 Projection 37 Recess 39 Current conductor 41 Tube 43 Core 45 Internal region of the displacer 23 47 Current conductor 49 Special steel tube 51 Core 60 Hollow body 61 Cylindrically bent metal sheet 62 Outer shell 63 Inner shell 64 Core 65 Interior 66 Profile rail 67 Shrinkage gap 68 Upwardly bent edge 69 Base