Vehicular door structure
09956855 ยท 2018-05-01
Assignee
Inventors
Cpc classification
B60J5/0461
PERFORMING OPERATIONS; TRANSPORTING
B60R21/0428
PERFORMING OPERATIONS; TRANSPORTING
B60J5/0455
PERFORMING OPERATIONS; TRANSPORTING
B60J5/0416
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vehicular door structure includes a door outer panel that constitutes a door exterior panel; a door inner panel that constitutes a door interior panel and is made of a resin, the door inner panel having a first side that is provided to the door outer panel; and a door interior member located on a second side of the door inner panel, the door interior member facing to the vehicle interior, wherein the door inner panel includes a panel part that has a plurality fragile portions, the fragile portions having a linear shape or a dotted line shape and being provided in parallel with each other while being spaced from each other in at least one direction of a door width direction and a door vertical direction.
Claims
1. A vehicular door structure comprising: a door outer panel; and a door inner panel that is made of a resin, the door inner panel comprising: a first side that is opposed to the door outer panel; a second side that is opposed to a door interior member, the door interior member facing a vehicle interior; and a panel part that has a plurality of fragile portions that are more fragile than other portions of the panel part, the fragile portions being formed as grooves, holes or concave portions, and being provided in parallel with each other while being spaced from each other in at least one direction of a door width direction and a door vertical direction, wherein each of the fragile portions have a linear shape or dotline shape, each of the fragile portions having the linear shape or the dotline shape defines a line extending in a first direction, and the door inner panel has a rib having a higher rigidity than the fragile portion and portions of the panel part other than the fragile portion, the rib is provided between fragile portions located adjacent to each other, the rib is not provided on the lines defined by the fragile portions, and the rib is provided between adjacent fragile portions and connects the adjacent fragile portions, the rib extending in a second direction, different from the first direction.
2. The vehicular door structure according to claim 1, wherein the panel part is opposed to the door interior member.
3. The vehicular door structure according to claim 2, wherein: the rib is configured to increase rigidity of a region between the fragile portions.
4. The vehicular door structure according to claim 3, wherein the rib extends in an oblique direction relative to the door width direction.
5. The vehicular door structure according to claim 3, wherein the rib comprises a large-thickness portion having a larger thickness than the other portions of the panel part.
6. The vehicular door structure according to claim 1, wherein two adjacent lines each defined by two adjacent fragile portions are parallel with each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments of the invention will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF EMBODIMENTS
(6) A vehicular door structure according to one embodiment of the invention will be described with reference to
(7)
(8) As shown in
(9) The door inner panel 16 includes a side wall 16S that is opposed to the door outer panel 14. In a lower portion of the side wall 16S, a lower general portion 16B is formed in a region that extends from a middle portion in the door width direction to one side (the right-hand side in
(10)
(11) As shown in
(12) The door inner panel 16 includes the above-described lower general portion 16B as a portion of a panel part 16P opposed to the door trim 20. In the lower general portion 16B, notches 24 serving as a plurality of linear fragile portions are formed in parallel with each other while being spaced at given intervals (a fixed interval as one example) in the door width direction W. As shown in
(13) As shown in
(14) In the following description, respective regions between the notches 24 located next to each other will be called first region A1, second region A2, third region A3, fourth region A4, fifth region A5, sixth region A6, and seventh region A7, starting from the left in the figures, for the sake of convenience. Also, the ribs 26 formed in the first region A1 and the second region A2 will be called first ribs when appropriate, and the ribs 28 formed in the third region A3, fourth region A4 and the fifth region A5 will be called second ribs when appropriate, while the ribs formed in the sixth region A and the seventh region A7 will be called third ribs when appropriate.
(15) The first rib 26 and the second rib 28 extend linearly in the door width direction W. A plurality of first ribs 26 (two as one example) are formed in each of the first region A1 and the second region A2. The positions of the first ribs in the first region A1 are the same as those of the first ribs 26 in the second region A2, in the door vertical direction. In other words, the vertical interval of the first ribs 26 in the first region A1 is equal to the vertical interval of the first ribs 26 in the second region A2.
(16) A plurality of second ribs 28 (two as one example) are formed in each of the third region A3 and the fifth region A5, and one second rib 28 is formed in the fourth region A4. The vertical interval of the second ribs 28 in the third region A3 is different from the vertical interval of the second ribs 28 in the fifth region A5.
(17) In this embodiment, one third rib 30 is formed in each of the sixth region A6 and the seventh region A7, and extends in an oblique direction (as one example, in a direction in which it is inclined to the lower side of the door, toward the rear side of the door) relative to the door width direction W.
(18) Next, the operation and effect of this embodiment will be described.
(19) As shown in
(20) The door inner panel 16 has the linear notches 24 that serve as starting points of bending deformation, on the panel part 16P (the lower general portion 16B) opposed to the door trim 20. Therefore, if the door inner panel 16 to which the impact load F is applied is depressed or pushed toward the vehicle interior 60, as shown in
(21) Here, supplementary explanation will be provided with respect to the resin material used in this embodiment of the invention. The resin material (including the fiber reinforced resin material in this embodiment) is much less likely to expand than a steel material or an aluminum alloy material; therefore, the resin material is likely to crack or break if it is strained with stress applied thereto. While a panel member made of steel or aluminum alloy undergoes plastic deformation to be deformed along the impactor at the time of collision, a panel member made of resin (including fiber reinforced resin) may crack upon collision, and undergo bending deformation so as to protrude in V shape to the side opposite to the collision. Therefore, if this type of panel member is used as the door inner panel, and the door inner panel undergoes bending deformation at the time of collision, it may be considered that the door inner panel abuts against a door interior member. In this embodiment, the door inner panel 16 bends and deforms polygonally, whereby the amount of deformation of the door inner panel 26 toward the door trim is limited or reduced, as compared with the one that bends and deforms in V shape. Thus, the door inner panel 16 is prevented from abutting against the door trim 20, or is less likely to abut against the door trim 20.
(22) Also, in this embodiment, the ribs 26, 28, 30 are formed on the door inner panel between the linear notches 24 located next to each other, and the rigidity of regions between the linear notches 24 is increased by the ribs 26, 28, 30, as shown in
(23) Also, in this embodiment, the linear notches located next to each other are connected by the ribs 26, 28, 30, as shown in
(24) In this embodiment, as shown in
(25) As explained above, according to the vehicular door structure of this embodiment, when the impact load F as shown in
(26) In the above-described embodiment, the notches 24 as fragile portions are formed in the lower general portion 16B of the door inner panel 16, as shown in
(27) In a modified example of the above-described embodiment, the third region A3 through the seventh region A7 of the door inner panel 16 may have ribs as high rigidity portions provided at the same positions in the door vertical direction as the first ribs 26 on the first region A1 and the second region A2, in place of the second ribs 28 and the third ribs 30. Also, in another modified example of the above-described embodiment, the first region A1, second region A2, sixth region A6, and the seventh region A7 of the door inner panel 16 may have ribs formed such that the vertical intervals between the ribs differ from one region to another, as is the case with the second ribs 28 on the third region A3 and the fifth region A5, in place of the first ribs 26 and the third ribs 30. In a further modified example of the above-described embodiment, the first region A1 through fifth region A5 of the door inner panel 16 may have ribs similar to the third ribs 409 on the sixth region A6 and the seventh region A7, in place of the first ribs 26 and the second ribs 28.
(28) In the above-described embodiment, each of the third ribs 30 extends in a direction inclined to the lower side of the door, toward the rear side of the door. However, the third rib 30 may be replaced by a rib that extends in a direction inclined to the upper side of the door, toward the rear side of the door.
(29) Other modified examples of the above-described embodiment will be described using
(30) As shown in
(31) On the door inner panel 16, ribs 34, 36 as high rigidity portions are formed between the linear notches 32 located next to each other. The ribs 34, 36 are convex portions formed on the same surface as that in which the notches 32 are formed. The ribs 34, 36 connect the corresponding linear notches 32 located next to each other, and serve to increase the rigidity of regions between the corresponding linear notches 32. The ribs 34 provided in an upper portion in
(32) Collision modes assumed in advance in the first modified example are that in which an impactor (such as a barrier that simulates a bumper) collides against a relative narrow range in the door vertical direction. Namely, when a barrier 102 (that simulates a bumper) as an impactor collides with the door outer panel 14 (see
(33) Next, a second modified example shown in
(34) On the door inner panel 16, ribs 38 as high rigidity portions are formed between the linear notches 24, 32 located next to each other. The ribs 38 are convex portions formed on the same surface as the surface in which the notches 24, 32 are formed. The ribs 38 connect the corresponding linear notches 24, 32 located next to each other, and serve to increase the rigidity of regions between the corresponding linear notches 24, 32. Each of the ribs 38 extends in an oblique direction relative to the door width direction W, and opposite ends of the rib 38 are located adjacent to the intersection points of the notches 24 and the notches 32. Namely, the ribs 36 form diagonal lines of quadrangles (squares) formed by the notches 24 and the notches 32.
(35) Collision modes assumed in advance in the second modified example are that in which an impactor (such as a pole) collides against a relatively narrow range in the door width direction W, and that in which an impactor (such as a barrier that simulates a bumper) collides against a relatively narrow range in the door vertical direction. When a pole 100 (see
(36) Next, a third modified example shown in
(37) On the door inner panel 16, ribs 42, 44 as high rigidity portions are formed between the dotline-shaped fragile portions 40 located next to each other. The ribs 42, 44 are formed as convex portions on the surface in which the fragile portions 40 in the form of concave portions are formed. The ribs 42, 44 connect the corresponding dotline-shaped fragile portion 40 located next to each other, and serve to increase rigidity of regions between the dotline-shaped fragile portions 40. The ribs 42 provided in a left portion in
(38) Collision modes assumed in advance in the third modified example are that in which an impactor (such as a pole) collides against a relatively narrow range in the door width direction W. Namely, when a pole 100 (see
(39) Next, a fourth modified example shown in
(40) On the door inner panel 16, ribs 48, 50 as high rigidity portions are formed between the dotline-shaped fragile portions 46 located next to each other. The ribs 48, 50 are convex portions provided on the surface in which the fragile portions 46 in the form of concave portions are formed. The ribs 48, 50 connect the corresponding dotline-shaped fragile portions 46 located next to each other, and serve to increase rigidity of regions between the corresponding dotline-shaped fragile portions 46 located next to each other. The ribs 48 provided in an upper portion in
(41) Collision modes assumed in advance in the fourth modified example are that in which an impactor (such as a barrier that simulates a bumper) collides against a relatively narrow range in the door vertical direction. Namely, when a barrier 102 (see
(42) Next, a fifth modified example shown in
(43) On the door inner panel 16, ribs 52 as high rigidity portions are formed between the dotline-shaped fragile portions 40, 46 located next to each other. The ribs 52 are convex portions provided on the surface in which the fragile portions 40, 46 in the form of concave portions are formed. The ribs 52 connect the corresponding dotline-shaped fragile portions 40, 46 located next to each other, and serve to increase rigidity of regions between the corresponding dotline-shaped fragile portions 40, 46. Each of the ribs 52 extends in an oblique direction relative to the door width direction W. Opposite ends of the rib 52 are located adjacent to the intersection points (serving as both the fragile portions 40 and the fragile portions 46) of the dotline-shaped fragile portions 40 and the dotline-shaped fragile portions 46.
(44) Collision modes assumed in advance in the fifth modified example include a mode in which an impactor (such as a pole) collides against a relatively narrow range in the door width direction W, and a mode in which an impactor (such as a barrier that simulates a bumper) collides against a relatively narrow range in the door vertical direction. When a pole (see
(45) The fragile portions formed in the panel part opposed to the door interior member in the door inner panel are not limited to those shown in the above-described embodiment and the above-described modified examples. For example, the fragile portions may be grooves (or notches) having U shape in cross section, linear small-thickness portions, holes, or the like. Also, the intervals between the fragile portions formed in the panel part may not be necessarily constant.
(46) In the embodiment shown in
(47) In the embodiment shown in
(48) While the notches 24 as linear fragile portions and the dotline-shaped fragile portions 40 extend in the door vertical direction, in the above-described embodiment and the second, third and fifth modified examples, the linear or dotline-shaped fragile portions may extend in a direction that is slightly inclined relative to the door vertical direction. Also, while the notches 32 as linear fragile portions and the dotline-shaped fragile portions extend in the door width direction W in the first, second, fourth and fifth modified examples, the linear or dotline-shaped fragile portions may extend in a direction that is slightly inclined relative to the door width direction W.
(49) While the ribs 26, 28, 30, 34, 36, 38, 42, 44, 48, 50, 52 are formed on the door inner panel 16, in the above-described embodiment and the above-described modified examples, these ribs may not be formed. Namely, high rigidity portions may not be formed between the linear or dotline-shaped fragile portions located next to each other.
(50) In the above-described embodiment and the above-described modified examples, the high rigidity portions formed on the door inner panel are in the form of the ribs 26, 28, 30, 34, 36, 38, 42, 44, 48, 50, and 52. However, the high rigidity portions may be other types of high rigidity portions, such as concave bent portions formed by bending the panel part into concave shape as seen in cross-section, convex bent portions formed by bending the panel part into convex shape as seen in cross-section, large-thickness portions, or the like.
(51) In a further modified example of the above-described embodiment and the above-described modified examples, the high rigidity portion formed on the door inner panel may be a rib that extends in such a direction as to connect the linear or dotline-shaped fragile portions located next to each other, and an end portion(s) (opposite end portions or one end portion) of the rib in the direction of extension does not reach the corresponding fragile portion(s), or may be a lattice-like or circular rib as viewed from the front of the door, which is provided between the fragile portions located next to each other. Namely, the high rigidity portion formed on the door inner panel is not necessarily required to connect the fragile portions located next to each other.
(52) While the vehicular door is the side door in the above-described embodiment, the vehicular door may be another vehicular door, such as a back door located on the rear side of the vehicle. Also, while the side door as the vehicular door is a swing-type side door provided such that it can pivot about a door hinge in the above-described embodiment, the side door as the vehicular door may be a side door that is not of the swing type; for example, it may be a slide door that slides in the vehicle longitudinal direction, or a gull-wing type side door that is flipped upwardly of the vehicle.
(53) While the door inner panel is made of carbon-fiber reinforced resin (CFRP) in the above-described embodiment, the door inner panel may be made of another fiber reinforced resin (FRP), such as glass-fiber reinforced resin (GFRP), or may be made of a resin material that contains no fibers.
(54) The invention may be implemented by suitably combining the above-described embodiment and the above-described modified examples.
(55) While one embodiment of the invention has been described above, it is to be understood that the invention is not limited to the above-described embodiment, but may be embodied with various changes or modifications.