Elevator
09957135 · 2018-05-01
Assignee
Inventors
Cpc classification
D07B1/025
TEXTILES; PAPER
B66B11/009
PERFORMING OPERATIONS; TRANSPORTING
D07B1/22
TEXTILES; PAPER
D07B2801/10
TEXTILES; PAPER
D07B2801/10
TEXTILES; PAPER
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
D07B2205/2014
TEXTILES; PAPER
D07B2205/2014
TEXTILES; PAPER
D07B1/162
TEXTILES; PAPER
International classification
B66B7/06
PERFORMING OPERATIONS; TRANSPORTING
D07B1/16
TEXTILES; PAPER
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An elevator includes an elevator car, a counterweight and suspension roping, which connects the elevator car and counterweight to each other, and which suspension roping includes one or more ropes, which include a load-bearing composite part, which includes reinforcing fibers in a polymer matrix. The elevator car and the counterweight are arranged to be moved by exerting a vertical force on at least the elevator car or on the counterweight. The elevator includes a device separate from the suspension roping for exerting the force on at least the elevator car or on the counterweight.
Claims
1. Elevator, comprising: an elevator car; a counterweight; a suspension roping, which connects the elevator car and counterweight to each other, and comprises one or more ropes, each rope comprising a load-bearing composite part, which comprises reinforcing fibers in a polymer matrix; a traction roping connected to the elevator car and the counterweight by being suspended to hang from the elevator car and from the counterweight; and a motorized traction device separate from the suspension roping and configured to exert a vertical force on at least the elevator car or on the counterweight via the traction roping, wherein the elevator car and the counterweight are arranged to be moved by exerting the vertical force on at least the elevator car or on the counterweight, and wherein the traction roping includes a first portion suspended by the elevator car and a second portion suspended by the counterweight, and a suspension ratio of the first portion of the traction roping and the second portion of the traction roping is 2:1.
2. The elevator according to claim 1, wherein the motorized traction device comprises a rotating device and a traction sheave to be rotated.
3. The elevator according to claim 2, wherein a module of elasticity of the aforementioned polymer matrix is at least 2 GPa.
4. The elevator according to claim 2, wherein the elevator comprises a rope pulley, while supported on which the one or more ropes of the suspension roping support the elevator car and the counterweight.
5. The elevator according to claim 1, wherein a module of elasticity of the polymer matrix is at least 2 GPa.
6. The elevator according to claim 5, wherein the elevator comprises a rope pulley, while supported on which the one or more ropes of the suspension roping support the elevator car and the counterweight.
7. The elevator according to claim 1, wherein the elevator comprises a rope pulley, while supported on which the one or more ropes of the suspension roping support the elevator car and the counterweight.
8. The elevator according to claim 7, wherein the rope pulley is a non-driven rope pulley.
9. The elevator according to claim 8, wherein the rope pulley is out of a path of movement of the elevator car, and the suspension roping is supported on the side of the elevator car.
10. The elevator according to claim 7, wherein the rope pulley is out of a path of movement of the elevator car, and the suspension roping is supported on the side of the elevator car.
11. The elevator according to claim 1, wherein a density of the reinforcing fibers is less than 4000 kg/m3.
12. The elevator according to claim 1, wherein a strength of the reinforcing fibers is over 1500 N/mm2.
13. The elevator according to claim 1, wherein the reinforcing fibers are carbon fibers, glass fibers, aramid fibers or polymer fibers, or a number of different types of fibers, comprising at least one or more of the carbon fibers, glass fibers, aramid fibers and polymer fibers.
14. The elevator according to claim 1, wherein the reinforcing fibers are carbon fibers or glass fibers or a number of different types of fibers, comprising at least glass fibers or carbon fibers.
15. The elevator according to claim 1, wherein the reinforcing fibers are essentially uninterlaced with each other.
16. The elevator according to claim 1, wherein the individual reinforcing fibers are evenly distributed in the aforementioned matrix.
17. The elevator according to claim 1, wherein the hoisting machine is disposed in a proximity of a bottom end of a path of movement of the elevator car.
18. The elevator according to claim 1, wherein the traction roping comprises one or more ropes, a longitudinal force-transmission capability of which is based at least essentially on metal wires in a longitudinal direction of the one or more ropes of the traction roping.
19. The elevator according to claim 1, wherein the load-bearing part is surrounded with a coating layer, and the coating layer forms the surface of the rope.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention will now be described mainly in connection with its preferred embodiments, with reference to the attached drawings, wherein
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DETAILED DESCRIPTION OF THE INVENTION
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(13) In the embodiments presented in
(14) The traction roping 4 can be different in its cross-section and/or in its material to the suspension roping 3. More particularly, the structure of the ropes of the traction roping 4 can in this case be optimized from the viewpoint of transmitting traction, e.g. friction or positive locking, and possibly of a belt, at the same time as the structure of the ropes of the suspension roping 3 can be optimized from the viewpoint of the tensile strength and rigidity and lightness of the rope. The traction roping 4 can comprise one or more ropes, which comprise a force-transmitting part or force-transmitting parts, which is a braiding/which are braidings. The rope of the traction roping 4 can thus be formed cheaply with conventional technology, and to bend with a small radius. The braiding can comprise metal fibers or e.g. aramid fibers. The rope can in this case be a braided steel rope or belt, inside which is one or more aramid braidings or steel wire braidings. The hoisting roping 4 can therefore e.g. comprise one or more ropes, the longitudinal force-transmission capability of which is based at least essentially on metal wires in the longitudinal direction of the rope, in which case preferably the traction roping 4 comprises a rope or ropes, which rope is a steel rope, or a belt, inside which belt is one or more steel braidings. The traction roping 4 can, however, be of another type. The traction roping 4 could have been connected to the counterweight and to the elevator car e.g. with a 1:1 ratio (
(15) The embodiment of
(16) Differing from the other embodiments presented, the solution of
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(19) The aforementioned load-bearing part 12 is more precisely, in terms of its material, preferably of the following type. As stated earlier, it is a composite, preferably a non-metallic composite, which comprises reinforcing fibers in a polymer matrix M.
(20) The reinforcing fibers being in the polymer matrix means here that in the invention the individual reinforcing fibers (F) are bound to each other with a polymer matrix (M), e.g. in the manufacturing phase by embedding them together in the flowing material of the polymer matrix. In this case the intervals between individual fibers bound to each other with the polymer matrix comprise the polymer of the matrix. Thus in the invention preferably a large amount of reinforcing fibers bound to each other in the longitudinal direction of the rope are distributed in the polymer matrix, being in this way evenly distributed in the force-transmitting part. The reinforcing fibers are preferably distributed essentially evenly in the polymer matrix such that the force-transmitting part is as homogeneous as possible when viewed in the direction of the cross-section of the rope. In other words, the fiber density in the cross-section of the load-bearing part does not therefore vary greatly. Thus the reinforcing fibers together with the matrix form an unbroken load-bearing part, inside which relative abrasive movement does not occur when the rope bends. The individual reinforcing fibers of the load-bearing part are mainly surrounded with the polymer matrix, but fiber-fiber contacts can occur in places because controlling the position of the fibers in relation to each other in the simultaneous impregnation with the polymer matrix is difficult, and on the other hand totally perfect elimination of random fiber-fiber contacts is not wholly necessary from the viewpoint of the functioning of the invention. If, however, it is desired to reduce their random occurrence, the individual reinforcing fibers can be pre-coated such that a polymer coating is around them already before the binding of individual reinforcing fibers to each other. In the invention the individual reinforcing fibers of the force-transmitting part can comprise material of the polymer matrix around them such that the polymer matrix is immediately against the reinforcing fiber, but alternatively a thin coating of a reinforcing fiber, e.g. a coating arranged on the surface of the reinforcing fiber in the manufacturing phase (e.g. a so-called primer) to improve chemical adhesion to the matrix material, can be in between.
(21) The polymer matrix M can be some material suited for the purpose, e.g. some material used in connection with fiber-reinforced composite structures. The matrix M can comprise a basic polymer and, as a supplement, additives for fine-tuning the properties of, or for hardening, the matrix. The polymer matrix M is preferably a non-elastomer.
(22) The matrix of the load-bearing part is most preferably relatively hard in its material properties, preferably at least essentially harder than rubber. A hard matrix helps to support the reinforcing fibers, especially when the rope bends, preventing buckling of the reinforcing fibers of the bent rope, because the hard material supports the fibers. To reduce the bending radius of the rope, among other things, it is for this reason advantageous that the polymer matrix is hard, and therefore something other than an elastomer (an example of an elastomer: rubber) or something else that behaves very elastically or gives way. The most preferred materials of the matrix are epoxy, polyester, phenolic plastic and vinyl ester. The polymer matrix is preferably so hard that its module of elasticity (E) is over 2 GPa, most preferably over 2.5 GPa. In this case the module of elasticity (E) is preferably in the range 2.5-10 GPa, most preferably in the range 2.5-3.5 GPa. In this case the behavior in bending is most advantageous. The matrix of the composite, in which matrix the individual fibers are distributed as evenly as possible, is most preferably epoxy resin or formed to comprise epoxy resin, which has good adhesion to the reinforcing fibers and which is strong, behaving advantageously more particularly with glass fiber and carbon fiber. Alternatively, e.g. polyester or vinyl ester can be used.
(23) Preferably over 50% of the surface area of the cross-section of the load-bearing part is of the aforementioned reinforcing fiber, preferably such that 50%-80% is of the aforementioned reinforcing fiber, more preferably such that 55%-70% is of the aforementioned reinforcing fiber, and essentially all the remaining surface area is of polymer matrix. Most preferably such that approx. 60% of the surface area is reinforcing fiber and approx. 40% is matrix material (preferably epoxy). In this way a good longitudinal strength of the rope is achieved. When the force-transmitting part is of a composite comprising non-metallic reinforcing fibers, the aforementioned force-transmitting part is an unbroken, elongated, rigid piece. One advantage, among others, is that it returns to its shape from a bent position to be straight. In this case the structure does not essentially surrender energy in bending.
(24) Preferably the aforementioned reinforcing fibers F are non-metallic fibers, thus being light fibers. Preferably the aforementioned reinforcing fibers F are carbon fibers, glass fibers, aramid fibers or polymer fibers (preferably polybenzoxazole fibers or polyethylene fibers, such as UHMWPE fibers, or nylon fibers, which are all lighter than metal fibers). The reinforcing fibers of the load-bearing part can comprise one of these (e.g. carbon fibers on their own) or can be a combination of these fibers (e.g. carbon fibers and glass fibers or carbon fibers and polyethylene fibers, et cetera). The reinforcing fibers can be a combination of fibers, which combination preferably comprises at least one of these fibers. Most preferably the aforementioned reinforcing fibers F are carbon fibers or glass fibers, which are light, and they possess good strength properties and rigidity properties and at the same time they still tolerate very high temperatures, which is important in elevators because poor heat tolerance of the hoisting ropes might cause damage or even ignition of the hoisting ropes, which is a safety risk. Good thermal conductivity also assists the onward transfer of heat due to friction, among other things, and thus reduces the accumulation of heat in the parts of the rope. More particularly the properties of carbon fiber are advantageous in elevator use. The properties of glass fiber are also sufficiently good for many elevators and glass fibers are cheap in price.
(25) The aforementioned reinforcing fibers F are most preferably e.g. synthetic fibers, the density of which is less than 4000 kg/m3, thus it is possible to form the rope to be essentially lighter than steel ropes according to prior art. More precisely, preferably the density of the fibers F is less than 4000 kg/m3, and the strength is over 1500 N/mm2, more preferably so that the density of the aforementioned fibers F is less than 4000 kg/m3, and the strength is over 2500 N/mm2, most preferably so that the density of the aforementioned fibers F is less than 3000 kg/m3, and the strength is over 3000 N/mm2. One advantage is that the fibers are light, and not many of them are needed owing to their great strength. The aforementioned strength is understood with brittle materials to mean breaking strength and with other materials to mean yield strength. Alternatively, other than the aforementioned reinforcing fibers can be used, e.g. selecting as a reinforcing fiber some commercially available reinforcing fibers. It is advantageous in this case to select the fibers according to the aforementioned limits.
(26) The aforementioned rope of the suspension roping can comprise one or more load-bearing composite parts 12, the preferred structure of which has been described in the preceding. The cross-section of the rope is preferably according to any of those presented in
(27) The width of the aforementioned load-bearing part 12 is preferably greater than the thickness. In this case preferably such that the width/thickness of the aforementioned load-bearing part 12 is at least 2 or more, preferably at least 3 or more, even more preferably at least 4 or more, even more preferably at least 5, most preferably of all more than 5. In this way a large cross-sectional area for the load-bearing part/parts is achieved, the bending capacity of the thickness direction of which is good around the axis of the width direction also with rigid materials of the load-bearing part. The bending direction of the rope is in this case around the axis of the width direction of the rope (up or down in the figure).
(28) The aforementioned load-bearing part 12 or plurality of load-bearing parts 12 can be surrounded with a polymer layer p in the manner presented in
(29) The reinforcing fibers F are preferably long continuous fibers preferably at least essentially longitudinal to the rope, which fibers preferably continue for the distance of the whole length of the rope. The reinforcing fibers are preferably essentially uninterlaced in relation to each other. Thus the structure of the load-bearing part can be made to continue with as far as possible the same cross-sectional shape for the whole distance of the rope. Preferably the reinforcing fibers F are as longitudinal as possible to the rope, for which reason the rope retains its structure when bending, namely also the load-bearing part 12 is in the longitudinal direction of the rope R1, R2. When the individual reinforcing fibers are longitudinal to the rope they are in the direction of the force when the rope is pulled, and shape deformation in addition to possible elongation does not really occur. Preferably as many fibers as possible, most preferably essentially all the reinforcing fibers of the aforementioned load-bearing part are in the longitudinal direction of the rope. The aforementioned reinforcing fibers F are bound into an unbroken force-transmitting part with the aforementioned polymer matrix, in which case the load-bearing part 12 can be one unbroken elongated rod-like piece. For facilitating the formation of the load-bearing part and for achieving constant properties in the longitudinal direction it is advantageous that the structure of the load-bearing part 2 continues essentially the same for the whole length of the rope. For the same reasons, the structure of the rope continues preferably essentially the same for the whole length of the rope.
(30) The load-bearing part 12 or the aforementioned plurality of load-bearing parts 12 of the rope R1, R2 of the elevator according to the invention is preferably fully of non-metallic material. Thus the rope is light. (The load-bearing parts could, however, if necessary be formed to comprise individual metal wires for another purpose than force transmission in the longitudinal direction, for instance in a condition monitoring purpose, but such that their aggregated force-transmission capability does not form an essential part of the force-transmission capability of the rope.) The rope can comprise one load-bearing part of the aforementioned type, or a plurality of them, in which case this plurality of load-bearing parts 12 is formed from a plurality of parallel force-transmitting parts 12. The aforementioned force-transmitting part 12 alone, or the plurality of load-bearing parts together, covers over 40% of the surface area of the cross-section of the rope R1, R2, preferably 50% or over, even more preferably 60% or over, even more preferably 65% or over. In this way a large cross-sectional area is achieved for the load-bearing part/parts of the rope, and an advantageous capability for transferring forces.
(31) An advantage of the composite structure presented is that the matrix M surrounding the reinforcing fibers F keeps the interpositioning of the reinforcing fibers F essentially unchanged. It equalizes with its slight elasticity the distribution of a force exerted on the fibers, reduces fiber-fiber contacts and internal wear of the rope, thus improving the service life of the rope. The reinforcing fibers can be glass fibers, in which case good electrical insulation and an inexpensive price, among other things, are achieved. In this case also the tensile rigidity of the rope is slightly lower, so that rope pulleys of small diameter can be used for bending the rope. Alternatively the reinforcing fibers can be of carbon fiber, in which case good tensile rigidity and a light structure and good thermal properties, among other things, are achieved.
(32) The cross-section and possibly the structure of the rope otherwise can be of any of the types presented in application WO 2009090299. Although the rope of the invention is preferably belt-shaped, the invention could, however, also be utilized with other cross-sectional shapes of the rope or of its load-bearing part.
(33) It is obvious to the person skilled in the art that in developing the technology the basic concept of the invention can be implemented in many different ways. The invention and the embodiments of it are not therefore limited to the examples described above, but instead they may be varied within the scope of the claims.