Dual cutter-carrier assembly for use with pencil sharpeners

Abstract

A dual cutter-carrier assembly that includes a rotatable carrier having a front portion, a rear portion, and a center portion, wherein the center portion defines an interior cavity that is adapted to receive a pencil to be sharpened; a first cutter pin mounted on the carrier, wherein the first cutter pin has a front portion having an annular groove formed therein; a first cutter rotatably and slidably mounted on the first cutter pin; a second cutter pin mounted on the carrier, wherein the second cutter pin has a front portion having an annular groove formed therein; a second cutter rotatably and slidably mounted on the second cutter pin; a contact plate mounted within the interior cavity at the rear portion of the carrier, having a first yoke mechanically coupled to the first cutter and a second yoke mechanically coupled to the second cutter, wherein the contact plate moves in the direction of a pencil that is being sharpened when the tip of the advancing pencil touches the contact plate, wherein the first and second yokes move the first and second cutters respectively in the same direction as the moving contact plate; and wherein, as the pencil advances to a predetermined distance through the interior cavity, the first and second cutters are adapted to move outward from the interior cavity and away from the tip of the pencil being sharpened.

Claims

1. A dual cutter-carrier assembly for use with pencil sharpeners, comprising: (a) a rotatable carrier having a front portion, a rear portion, and a center portion, wherein the center portion defines an interior cavity that is adapted to receive a pencil to be sharpened; (b) a first cutter pin mounted on the carrier at a predetermined angle, (i) wherein the first cutter pin has a front portion and a rear portion, and (ii) wherein an annular groove is formed in the front portion of the first cutter pin; (c) a first cutter rotatably and slidably mounted on the first cutter pin, wherein the first cutter extends a predetermined distance into the interior cavity for removing material from a pencil being sharpened; (d) a second cutter pin mounted on the carrier at a predetermined angle, (i) wherein the second cutter pin has a front portion and a rear portion, and (ii) wherein an annular groove is formed in the front portion of the second cutter pin; (e) a second cutter rotatably and slidably mounted on the second cutter pin, wherein the second cutter extends a predetermined distance into the interior cavity for removing material from a pencil being sharpened; (f) a contact plate mounted within the interior cavity at the rear portion of the carrier, (i) wherein the contact plate includes a first yoke mechanically coupled to the first cutter and a second yoke mechanically coupled to the second cutter, (ii) wherein the contact plate moves in the direction of a pencil that is being sharpened when the tip of the advancing pencil touches the contact plate, (iii) wherein the first and second yokes move the first and second cutters respectively in the same direction as the moving contact plate; and (iv) wherein, as the pencil advances to a predetermined distance through the interior cavity, the first and second cutters are adapted to move outward from the interior cavity and away from the tip of the pencil being sharpened.

2. The dual cutter-carrier assembly of claim 1, further comprising at least one spring mounted on the rear portion of the carrier, wherein the at least one spring returns the contact plate and the first and second cutters to a starting position when the pencil is removed from the interior cavity of the carrier.

3. The dual cutter-carrier assembly of claim 1, further comprising a first cutter bushing having an inner bore, wherein the first cutter busing is slidably mounted on the front portion of the first cutter pin; and a second cutter bushing having an inner bore, wherein the second cutter busing is slidably mounted on the front portion of the second cutter pin, and wherein as the pencil advances through the interior cavity, the inner bores of the cutter bushings reach the annular grooves in the cutter pins, thereby causing the cutter bushings to no longer retain the cutters in the cutting position, whereby the cutters then move outward away from the interior cavity and away from the tip of the pencil being sharpened.

4. The dual cutter carrier assembly of claim 1, further comprising first and second bearing surfaces formed in the front portion of the carrier, wherein, as the pencil advances through the interior cavity, the annular grooves in the cutter pins reach the first and second bearing surfaces in the carrier thereby causing the cutter pins to no longer retain the cutters in the cutting position, whereby the cutters then move outward away from the interior cavity and away from the tip of the pencil being sharpened.

5. The dual cutter carrier assembly of claim 1, further comprising a first cutter gear mechanically coupled to the first cutter, wherein the first cutter gear is operative to rotate the first cutter; and a second cutter gear mechanically coupled to the second cutter, wherein the second cutter gear is operative to rotate the second cutter.

6. The dual cutter carrier assembly of claim 1, further comprising a mechanical linkage between the carrier and at least one other device for providing motor shut-off or visual, audible, or vibratory indication that sharpening is complete.

7. The dual cutter carrier assembly of claim 1, wherein the first and second cutters are helical cutters that are substantially equal in length.

8. The dual cutter-carrier assembly of claim 1, wherein the cutter-carrier assembly is adapted for use in an electric pencil sharpener.

9. A dual cutter-carrier assembly for use with pencil sharpeners, comprising: (a) a rotatable carrier having a front portion, a rear portion, and a center portion, wherein the center portion defines an interior cavity that is adapted to receive a pencil to be sharpened; (b) a first cutter pin mounted on the carrier at a predetermined angle, (i) wherein the first cutter pin has a front portion and a rear portion, (ii) wherein an annular groove is formed in the front portion of the first cutter pin, and (iii) wherein a first cutter bushing having an inner bore is slidably mounted on the front portion of the first cutter pin; (c) a first cutter rotatably and slidably mounted on the first cutter pin, (i) wherein the first cutter is retained in a cutting position by the first cutter bushing, and (ii) wherein the first cutter extends a predetermined distance into the interior cavity for removing material from a pencil being sharpened; (d) a first cutter gear mechanically coupled to the first cutter, wherein the first cutter gear is operative to rotate the first cutter; (e) a second cutter pin mounted on the carrier at a predetermined angle, (i) wherein the second cutter pin has a front portion and a rear portion, (ii) wherein an annular groove is formed in the front portion of the second cutter pin, and (iii) wherein a second cutter bushing having an inner bore is slidably mounted on the front portion of the second cutter pin; and (f) a second cutter rotatably and slidably mounted on the second cutter pin, (i) wherein the second cutter is retained in a cutting position by the second cutter bushing, and (ii) wherein the second cutter extends a predetermined distance into the interior cavity for removing material from a pencil being sharpened; (g) a second cutter gear mechanically coupled to the second cutter, wherein the second cutter gear is operative to rotate the second cutter; (h) a contact plate mounted within the interior cavity at the rear portion of the carrier, (i) wherein the contact plate includes a first yoke mechanically coupled to the first cutter and a second yoke mechanically coupled to the second cutter, (ii) wherein the contact plate moves in the direction of a pencil that is being sharpened when the tip of the advancing pencil touches the contact plate, (iii) wherein the first and second yokes move the first and second cutters respectively in the same direction as the moving contact plate; and (iv) wherein, as the pencil advances through the interior cavity, the inner bores of the cutter bushings reach the annular grooves in the cutter pins, thereby causing the cutter bushings to no longer retain the cutters in the cutting position, whereby the cutters then move outward away from the interior cavity and away from the tip of the pencil being sharpened; and (i) at least one spring mounted on the carrier, wherein the at least one spring returns the contact plate and the first and second cutters to a starting position when the pencil is removed from the interior cavity of the carrier.

10. The dual cutter carrier assembly of claim 9, further comprising a mechanical linkage between the carrier and at least one other device for providing motor shut-off or visual, audible, or vibratory indication that sharpening is complete.

11. The dual cutter carrier assembly of claim 9, wherein the first and second cutters are helical cutters that are substantially equal in length.

12. The dual cutter carrier assembly of claim 9, wherein the at least one spring is mounted on either the front portion of the carrier or the rear portion of the carrier.

13. The dual cutter carrier assembly of claim 9, wherein the cutter-carrier assembly is adapted to be removable from the sharpener.

14. The dual cutter-carrier assembly of claim 9, wherein the cutter-carrier assembly is adapted for use in an electric pencil sharpener.

15. A dual cutter-carrier assembly for use with pencil sharpeners, comprising: (a) a rotatable carrier having a front portion with first and second bearing surfaces formed therein, a rear portion, and a center portion, wherein the center portion defines an interior cavity that is adapted to receive a pencil to be sharpened; (b) a first cutter pin slidably mounted on the carrier at a predetermined angle, (i) wherein the first cutter pin has a front portion and a rear portion, and (ii) wherein an annular groove is formed in the front portion of the first cutter pin; (c) a first cutter rotatably mounted on the first cutter pin, wherein the first cutter extends a predetermined distance into the interior cavity for removing material from a pencil being sharpened; (d) a first cutter gear mechanically coupled to the first cutter, wherein the first cutter gear is operative to rotate the first cutter; (e) a second cutter pin slidably mounted on the carrier at a predetermined angle, (i) wherein the second cutter pin has a front portion and a rear portion, and (ii) wherein an annular groove is formed in the front portion of the second cutter pin; (f) a second cutter rotatably mounted on the second cutter pin, wherein the second cutter extends a predetermined distance into the interior cavity for removing material from a pencil being sharpened; (g) a second cutter gear mechanically coupled to the second cutter, wherein the second cutter gear is operative to rotate the second cutter; (h) a contact plate mounted within the interior cavity at the rear portion of the carrier, (i) wherein the contact plate includes a first yoke mechanically coupled to the first cutter and a second yoke mechanically coupled to the second cutter, (ii) wherein the contact plate moves in the direction of a pencil that is being sharpened when the tip of the advancing pencil touches the contact plate, (iii) wherein the first and second yokes move the first and second cutters respectively in the same direction as the moving contact plate; and (iv) wherein, as the pencil advances through the interior cavity, the annular grooves in the cutter pins reach the first and second bearing surfaces in the carrier thereby causing the cutter pins to no longer retain the cutters in the cutting position, whereby the cutters then move outward away from the interior cavity and away from the tip of the pencil being sharpened; and (i) at least one spring mounted on the carrier, wherein the at least one spring returns the contact plate and the first and second cutters to a starting position when the pencil is removed from the interior cavity of the carrier.

16. The dual cutter carrier assembly of claim 15, further comprising a mechanical linkage between the carrier and at least one other device for providing motor shut-off or visual, audible, or vibratory indication that sharpening is complete.

17. The dual cutter carrier assembly of claim 15, wherein the first and second cutters are helical cutters that are substantially equal in length.

18. The dual cutter carrier assembly of claim 15, wherein the at least one spring is mounted on either the front portion of the carrier or the rear portion of the carrier.

19. The dual cutter carrier assembly of claim 15, wherein the cutter-carrier assembly is adapted to be removable from the sharpener.

20. The dual cutter-carrier assembly of claim 15, wherein the cutter-carrier assembly is adapted for use in an electric pencil sharpener.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The accompanying drawings, which are incorporated into and form a part of the specification, schematically illustrate one or more exemplary embodiments of the invention and, together with the general description given above and detailed description given below, serve to explain the principles of the invention, and wherein:

(2) FIG. 1A is a first front view of a cutter-carrier assembly in accordance with a first exemplary embodiment of the present invention;

(3) FIG. 1B is a side view of the cutter-carrier assembly of FIG. 1A;

(4) FIG. 2A is a second front view of the cutter-carrier assembly of FIG. 1A showing the location of the cross-section for FIG. 2B;

(5) FIG. 2B is a cross-sectional side view of the cutter-carrier assembly of FIG. 1A, showing the helical cutters in the engaged position;

(6) FIG. 3A is a third front view of the cutter-carrier assembly of FIG. 1A showing the location of the cross-section for FIG. 3B;

(7) FIG. 3B is a cross-sectional side view of the cutter-carrier assembly of FIG. 1A, showing the helical cutters in the disengaged fly-away position;

(8) FIG. 4A is a first front view of a cutter-carrier assembly in accordance with a second exemplary embodiment of the present invention showing the location of the cross-section of FIG. 4B;

(9) FIG. 4B is cross-sectional side view of the cutter-carrier assembly of FIG. 4A showing the helical cutters in the engaged position;

(10) FIG. 5A is second front view of the cutter-carrier assembly of FIG. 4A showing the location of the cross-section for FIG. 5B;

(11) FIG. 5B is a cross-sectional side view of the cutter-carrier assembly of FIG. 4A showing the helical cutters in the disengaged fly-away position; and

(12) FIG. 6 is a perspective view of an electric pencil sharpener which is adapted to receive a removable embodiment of the cutter-carrier assembly of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

(13) Exemplary embodiments of the present invention are now described with reference to the Figures. Reference numerals are used throughout the detailed description to refer to the various elements and structures. In other instances, well-known structures and devices are shown in block diagram form for purposes of simplifying the description. Although the following detailed description contains many specifics for the purposes of illustration, a person of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the invention. Accordingly, the following embodiments of the invention are set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.

(14) The present invention provides a removable (optionally) cutter-carrier assembly for pencil sharpeners, which includes dual fly-away helical cutters. These cutters retract (i.e., move away from the pencil and out of the conical cutter-carrier bore in which the pencil has been inserted) when the pencil is fully sharpened. This retraction indicates to the user that sharpening is complete and prevents unnecessary over-sharpening and wasting of pencils or other items that are being sharpened. A mechanical linkage that extends out of the cutter-carrier assembly may also be included for triggering external devices such as visual or audible indicators. In this invention, both helical cutters are full-length and are able to remove material from the pencil tip to the outside diameter of the pencil. This aspect improves cutting speed and permits the wear caused by the pencil core to be spread across twice as many cutting edges, thereby extending the life of the cutters. In certain embodiments of this invention, both helical cutters are full-length, but the fly-away feature of the helical cutters is either optional or is not present. In such embodiments, the annular grooves formed in the cutter pins (see discussion below) are absent.

(15) With reference to FIGS. 1A-1B, 2A-2B, and 3A-3B, a first exemplary embodiment of cutter-carrier assembly 100 includes carrier 102, which further includes carrier front bushing surface 104 that defines the front portion of conical pencil cavity 106 (which is adapted to receive pencil 300), carrier shaft 108, and carrier shaft spline 110. Disposed within the narrow end of conical pencil cavity 106 is pencil contact plate or member 112, the front portion of which is connected to or formed integrally with contact plate yokes 114 and the rear portion of which is in contact with sliding link pin 116. First cutter pin 120 is mounted in the top portion of carrier 102 and includes front portion 122, which further includes annular groove 124 formed therein, and rear portion 126, which is threaded into carrier shaft 108. Slidably mounted on front portion 122 of first cutter pin 120 is first cutter bushing 128 and rotatably mounted on rear portion 126 of first cutter pin 120 is first cutter gear 130, which drives first helical cutter 132, which is rotatably and slidably mounted on first cutter pin 120. First return spring 134 (not visible in FIG. 1B) is positioned on the rear portion of carrier 102 behind first cutter gear 130. Second cutter pin 140 is mounted in the bottom portion of carrier 102 and includes front portion 142, which further includes annular groove 144 formed therein, and rear portion 146, which is threaded into carrier shaft 108. Slidably mounted on front portion 142 of second cutter pin 140 is second cutter bushing 148 and rotatably mounted on rear portion 146 of second cutter pin 140 is second cutter gear 150, which drives second helical cutter 152, which is rotatably and slidably mounted on second cutter pin 140. Second return spring 154 is positioned on the rear portion of carrier 102 behind second cutter gear 150.

(16) In the embodiment shown in FIGS. 1A-1B, 2A-2B, and 3A-3B, helical cutters 132 and 152 extend a predetermined distance into pencil cavity 106 for removing material from inserted pencil 300 as carrier 102 is rotated (by an external force) and helical cutters 132 and 152 rotate on cutter pins 120 and 140, driven by cutter gears 130 and 150, which are normally meshed to a fixed internal gear 405 around carrier 102 (see FIG. 6). As material (e.g., wood) is removed during the sharpening process, the end of pencil 300 advances farther into pencil cavity 106 toward pencil contact member 112. Upon reaching contact member 112, the tip of pencil 300 pushes contact member 112 in the direction of advancing pencil 300. Yokes 114, of which there are two, then slide helical cutters 132 and 152 in a similar direction along cutter pins 120 and 140, respectively. When the inner bores of cutter bushings 128 and 148 reach the reduced diameter of annular grooves 124 and 144 respectively, bushings 128 and 148 will no longer maintain helical cutters 132 and 152 in the cutting position and helical cutters 132 and 152 will move outward away from pencil cavity 106 driven by centrifugal force from the rotation of carrier 102 and/or contact with pencil 300. This effect causes the sharpening process to slow and/or cease, thereby significantly reducing the amount of material removed from pencil 300 by helical cutters 132 and 152. Upon removal of pencil 300 from pencil cavity 106, return springs 134 and 154 return pencil contact member 112 and helical cutters 132 and 152 to their starting position. Pencil contact member 112 may also be mechanically linked (e.g., sliding link pin 116) to an electrical switch or other electrical device through carrier shaft 108 for providing motor shut-off or visual, audible, or vibratory indication that sharpening is complete. Alternatively, or additionally, the mechanical linkage may limit travel of the pencil-tip plate, either fixed or adjustable and either on-carrier or off-carrier, to provide pencil-point size (diameter) control.

(17) With reference to FIGS. 4A-4B and 5A-5B, a second exemplary embodiment of cutter-carrier assembly 200 includes carrier 202, which further includes carrier front bushing surface 204 that defines the front portion of conical pencil cavity 206 (which is adapted to receive pencil 300), carrier shaft 208, and carrier shaft spline 210. Disposed within the narrow end of conical pencil cavity 206 is pencil contact plate or member 212, the front portion of which is connected to or formed integrally with contact plate yoke 214 and the rear portion of which is in contact with sliding link pin 216. First cutter pin 220 is slidably mounted in the top portion of carrier 202 and includes front portion 222, which further includes annular groove 224 formed therein, and rear portion 226, which is inserted into carrier shaft 208. Mounted on front portion 222 of first cutter pin 220 is first cutter bushing 228 and rotatably mounted on rear portion 226 of first cutter pin 220 is first cutter gear 230, which drives first helical cutter 232, which is rotatably and slidably mounted on first cutter pin 220. First return spring 234 (not visible in FIG. 4B or 5B) is positioned on the rear portion of carrier 202 between carrier 202 and contact plate or member 212. Alternately, return spring 234 may be mounted on the front portion of carrier 202. First spring clip 236 is positioned on rear portion 226 of first cutter pin 220 just behind and abutting first cutter gear 230. Second cutter pin 240 is mounted in the bottom portion of carrier 202 and includes front portion 242, which further includes annular groove 244 formed therein, and rear portion 246, which is inerted into carrier shaft 208. Mounted on front portion 242 of second cutter pin 240 is second cutter bushing 248 and rotatably mounted on rear portion 246 of second cutter pin 240 is second cutter gear 250, which drives second helical cutter 252, which is rotatably and slidably mounted on second cutter pin 240. Second return spring 254 (not visible in FIG. 4B or 5B) is positioned on the rear portion of carrier 202 between carrier 202 and contact plate or member 212. Alternately, return spring 254 may be mounted on the front portion of carrier 202. Second spring clip 256 is positioned on rear portion 246 of second cutter pin 240 just behind and abutting second cutter gear 250. A portion of contact plate or member 212 engages spring clips 236 and 256 for returning the cutter pins to and helical cutters to their starting positions. An engaging rib or similar structure (not shown in the Figures) may be included on pencil contact plate or member 212 for engaging spring clips 236 and 256.

(18) In the embodiment shown in FIGS. 4A-4B and 5A-5B, cutter pins 220 and 240 slide with helical cutters 232 and 252, respectively. As shown in the Figures, spring clips 236 and 256 are installed in corresponding grooves on cutter pins 220 and 240 for coupling the motion of helical cutters 232 and 252 to cutter pins 220 and 240, respectively. When the tip of pencil 300 touches contact plate or member 212, contact member 212 is pushed forward in the same direction as the advancing pencil. Yokes 214, of which there are two, drive helical cutters 232 and 252 by way of cutter gears 230 and 250. Cutter gears 230 and 250 then drive cutter pins 220 and 240 by way of spring clips 236 and 256 or other coupling means (in alternate embodiments, a second set of yokes formed on contact member 212 drive cutter pins 220 and 240 directly). When annular grooves 224 and 244 each reach a corresponding bearing surface on carrier 202 (see FIG. 5B), helical cutters 232 and 252 and cutter pins 220 and 240 move outward and away from pencil cavity 206 driven by the centrifugal force of rotating carrier 202 and by the force of the advancing pencil acting on helical cutters 232 and 252. This effect causes the sharpening process to slow and/or cease, thereby significantly reducing the amount of material removed from pencil 300 and preventing wastage of the pencil. This effect also indicates to the user that the sharpening process is complete through reduced torque on the pencil. Pencil contact member 212 may also be mechanically linked (e.g., sliding link pin 216) to an electrical switch or other electrical device through carrier shaft 208 for providing motor shut-off or visual, audible, or vibratory indication that sharpening is complete. Alternatively, or additionally, the mechanical linkage may limit travel of the pencil-tip plate, either fixed or adjustable and either on-carrier or off-carrier, to provide pencil-point size (diameter) control.

(19) With reference to FIG. 6, cutter-carrier assembly 404, which may be configured as either cutter-carrier assembly 100 or 200, described above, is adapted to be inserted into and easily removed from pencil sharpener housing 400 when cap assembly 406 has been removed. This aspect of the present invention facilitates accessing and replacing cutter-carrier assembly 404 when the helical cutters are no longer adequately functioning.

(20) While the present invention has been illustrated by the description of exemplary embodiments thereof, and while the embodiments have been described in certain detail, there is no intention to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to any of the specific details, representative devices and methods, and/or illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the general inventive concept.