Baffle system and method for a heat exchanger located within a casing of a heat recovery steam generator
09958217 ยท 2018-05-01
Assignee
Inventors
Cpc classification
F28F9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0131
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B37/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F11/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B37/204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2009/226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is: A casing of a heat recovery steam generator has a sidewall, and heat exchanger coil located therein capable of exchanging heat from hot exhaust gas flow into the casing, with a gap between the end of the coil and a sidewall. A baffle system for closing the gap after the coil is installed in the casing comprises a mount attached to the coil near the gap, and a baffle plate associated with the mount and movably supported thereby. The configuration of the mount and baffle plate are such to allow the baffle plate to be capable of moving from a retracted position withdrawn from the sidewall, to an extended position closing the gap. A retainer can hold the plate in the retracted position. The retainer can release, for example, by being temperature sensitive. The mount can have a support that engages the coil.
Claims
1. A casing and baffle system for a heat recovery steam generator, comprising: the casing having a sidewall and heat exchanger coil located within the casing capable of exchanging heat from hot exhaust gas flow in the casing, with a gap between the end of the coil and the sidewall of the casing, a baffle system for closing the gap after the coil is installed in the casing, said baffle system comprising: a mount attached to the coil at the gap; and a baffle plate connected in association with the mount to be movably supported by the mount, with the configuration of the mount and the configuration of the baffle plate being such that the baffle plate is positioned relative to the mount plate to be biased by gravity in a direction from a retracted position withdrawn from the sidewall to an extended position wherein the gap is closed.
2. The system according to claim 1 wherein the baffle plate abuts the sidewall in its extended position.
3. The system according to claim 1 wherein the mount has a support plate with a pin connected therewith, the baffle plate has a slot that extends at an oblique angle relative to the baffle plate, the slot being sized to receive at least a portion of the pin so that the pin portion is capable of sliding within the slot from the baffle's retracted position to the extended position.
4. The system according to claim 3 wherein the baffle system further comprises a temperature sensitive retainer for holding the baffle plate in its retracted position.
5. The system according to claim 4 wherein the temperature sensitive retainer has a composition capable of causing it to fail under the heat generated by the hot exhaust gas flow into the casing, so that upon failing the baffle plate can move by the bias of gravity from its retracted position to its extended position.
6. The system according to claim 1 wherein the configuration of the baffle plate and the configuration of the mount defines a pin and slot relationship between the baffle plate and the mount to be capable of allowing the pin to move relative to the slot as the baffle plate moves toward the extended position.
7. The system according to claim 5 wherein the mount has a support plate with a pin connected therewith, the baffle plate has a slot that extends at an oblique angle relative to the baffle plate, the slot being sized to receive at least a portion of the pin so that the pin portion is capable of sliding within the slot as the baffle plate moves from the retracted position to the extended position.
8. The system according to claim 7 wherein the coil has a plurality of tubes including a row having a plurality of tubes, and further comprising the support plate of the mount extending along a first side of the row of tubes to engage a plurality of tubes in the row of tubes, the support plate having a grip member connected therewith which grip member is positioned to extend along a second side of at least one tube in the row of tubes which second side is opposite the said first side, the grip member being positioned relative to the support plate to apply force against the tube in the direction of the support plate to allow the support plate to be mounted with the coil.
9. The system according to claim 7 wherein the coil has a plurality of tubes including a row having a plurality of tubes, and further comprising the support plate of the mount extending along a first side of the row of tubes to engage a plurality of tubes in the row of tubes, the support plate having a grip member connected therewith which grip member is positioned to extend along a second side of the row of tubes which second side is opposite the said first side, the grip member being positioned relative to the support plate to apply force against a plurality of tubes in the row of tubes in the direction of the support plate to allow the support plate to be mounted with the coil.
10. The system according to claim 9, wherein the grip member comprises a distal grip member positioned to extend along the second side of the row of tubes to engage at least three tubes in the row of tubes.
11. The system according to claim 10 in which the grip member further comprises a proximal grip member connected with the support plate and connected to the distal grip member, the proximal grip member extending between two tubes in the row of tubes.
12. The system according to claim 10 in which the grip member further comprises proximal grip members connected with the support plate and connected to the distal grip member, each proximal grip member extending between two tubes in the row of tubes.
13. The system according to claim 12 wherein a first proximal grip member extends between a space located between a first tube and a second tube in the row of tubes, and a second proximal grip member extends between a second space located between a third tube and the second tube, and wherein the first grip member and second grip member each engage the second tube.
14. The system according to claim 7 wherein the coil has a plurality of tubes, including a row having a plurality of tubes, and further comprising the support plate of the mount having a grip member connected therewith which grip member extends about and engages a tube in the row of tubes, the grip member being positioned to apply force against the tube in the direction of the support plate to allow the support plate to be mounted with the coil.
15. The system according to claim 14 in which the grip member is J shaped with a curved portion that curls around part of the engaged tube, the grip member having a proximal end that is connected to the support plate.
16. The system according to claim 14 in which the grip member is U shaped with a bite portion that curls around part of the engaged tube, the U shaped member having a pair of legs that each are connected to the support plate.
17. The system according to claim 8 further comprising a tube in the row of tubes having fins extending generally perpendicular to the tube and wherein the grip member engages the tube fins to grip the fins and tube to hold the fins and tube to the support plate, and further comprising the support plate having an interface plate connected to the support plate and extending in the direction of the engaged tube, with the interface plate fitting between two tube fins to support the tube and the coil.
Description
DESCRIPTION OF DRAWINGS
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(17) Corresponding reference numerals indicate corresponding parts throughout the several figures of the drawings.
DISCLOSURE OF MODES OF SYSTEM AND METHOD, INCLUDING KNOWN BEST MODE
(18) The following detailed description illustrates the claimed invention by way of example and not by way of limitation. The description clearly enables one skilled in the art to make and use the disclosure, describes several embodiments, adaptations, variations, alternatives, and uses of the disclosure, including what is presently believed to be the best mode of carrying out the claimed invention. Additionally, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. The disclosure is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
(19) The present invention resides in a baffle system A and method for use in an HRSG B. As seen in the schematic of
(20) The casing 22 has a floor 30 over which the coils 24 are supported, and sidewalls 32 that extend upwardly from the floor 30. The top of the casing 22 is closed by a roof 34, which like the floor 30, extends between the sidewalls 32. The roof 34 contains panels, some of which can be attached to the coils 24, so that when the coils are installed the panels are in place to form the roof 34. The sidewalls 32 typically have on the exterior a thicker stainless steel wall 33 then to the interior of that an adjacent layer of insulation 35. A liner 36 is located adjacent the interior surface of the insulation. Liner 36 can typically be 16 gauge steel sheet, and serves as the inside of the sidewall 32.
(21) Each coil 24 has a multitude of tubes 40 oriented vertically and arranged one after the other transversely across the interior of the casing 22, and also in rows located one after the other in the direction of the hot gas flow depicted by the arrow in
(22) The length of the tubes 40 can be as great as 80 tall. There can be gaps in the locations along the tubes where fins 42 are absent. Anti-vibration braces can extend transversely across the tubes 40 in the areas where the fins 42 are absent, to dampen vibration and resist adverse effects of resonance. Multiple sets of baffle plate arrangements can be placed along the coil 24 between the anti-vibration braces. The baffle plates 52 can have their ends sloped as shown at 53 at the top of
(23) The hot gas passes over the exterior surfaces of the tubes 40 and their fins 42. The tubes 40 are fixed rigidly in position within their coils 24. The endmost tubes 40 on each coil 24 also preferably have fins 42, and are spaced from the liners 36 on the sidewalls 32 of the casing 22, to leave gaps g between the outer edge of the fins 42 and the inner surface of the liners 36. Unless the gaps g are obstructed, hot gas will flow through them, and thus the energy within that gas will not effectively transfer to the water in the tubes 40.
(24) The baffle systems A close the gaps g. From a general standpoint, each baffle system A has mounting structure 48 (generally referred to as a mount 48), which attaches to a coil 24. Each baffle system A also has a baffle plate 50. The mount 48 and baffle plate 50 are configured so that they can be connected to each other in a first position in which the baffle plate 50 is mounted relative to the mount 48 in a retracted or compressed arrangement, shown in
(25) More Specific Disclosure of Modes, Including Best Mode
(26) Turning now to a more specific discussion of an embodiment of the disclosure, the mount 48 of a baffle system A can include a bracket 56. As seen more clearly in
(27) A grip member such as a J-shaped bolt 74 secures the plate 58 against adjacent tubes 40. As seen in
(28) In addition, the bracket 56 has a pin 86. As seen in
(29) The length of the large pin section 88 is such that when nut 91 is tightened there is sufficient room to allow baffle 50 to slide freely. Preferably the length of the large pin section 88 is such that it extends beyond the surface of plate 58 about in.
(30) It is preferable that the interior surface 59 of the support plate 58 facing the tube fins 42 be in contact with the fins 42 for all three of the tubes 40 shown adjacent plate 58 in
(31) As noted earlier, each baffle system assembly A further includes a baffle plate 50. Baffle plate 50 is preferably generally flat, and preferably extends vertically for essentially the full height of the gap g. The baffle plate 50 lies over the support plates 58 of the several brackets 56, and preferably lies in a plane that is generally perpendicular to the liner 36 on the sidewall 32. In its position relative to the bracket 56, the baffle plate 50 has a slot 94 that loosely receives the enlarged section 88 of pin 86 of a bracket 56, so that the pin section 88 can slide through slot 94, but still be retained within the slot 94. The slots 94 of the baffle plates 50 are parallel and oblique. Preferably they are oriented at about 45 to the vertical. The slots 94 enable the baffle plate 50 to move between the aforesaid retracted position of
(32) As discussed above, initially, the baffle assembly A includes a retainer that holds the baffle plate in the first compressed position. An example of such a retainer is illustrated as a temperature sensitive releasable retaining device, shown in the form of a tie 104 that loops around one of the endmost tubes 40, through a hole 107 in the support plate 58, and through a hole 109 in baffle plate 50. As such, tie 104 holds the baffle plate 50 in its retracted position of
(33) As seen in
(34) Though considered to be less preferable than the disclosed heat-sensitive ties, as an alternative, explosive or pyrotechnic ties, bolts, or cable cutters, each of which could be triggered electronically via remote control, could be used.
(35) During construction of the HRSG B, the coil 24 is lowered through the roof 34 of the casing 22 with the baffle plates 50 of its baffle systems A in their retracted positions. Thereupon the coil 24 is secured in position within the casing 22 and the roof 34 is closed. The baffle system A is then in the retracted position of
(36) As shown in
(37) In a preferred embodiment, the baffle plate 50 can be about in. thick; the support 58 about in. thick by about 7 in. long and about 3 in. wide; the interface plate 62 about in. thick by about 2 in. long by about 1 5/16 in. wide; the pin 86 diameter about in. for the thicker portion 88 and about in. diameter at its narrower portion 89; and the J-bolt diameter about in. The height of the baffle plate is dependent on the height of the interior in the location of the HRSG casing in which the particular coil and baffle assemblies A are located. In an embodiment in which the baffle plate height is about 13 feet, 1 in., there can be four baffle systems A, with the two interior systems A spaced about 3 ft. 11 in. apart from each other, and each of the outer baffle systems A spaced about 3 ft., 10 in. apart from its adjacent interior baffle system A.
(38) Various alternatives can be provided regarding the foregoing disclosure. In addition to those previously mentioned, as further example, rather than using the J-shaped bolt 74, as shown in
(39) Alternatives to the interface plate, or clip plate, 62 can be provided. One such alternative is shown in
(40) Another alternative embodiment, which is believed to be the preferred embodiment, is shown in
(41) Grip member 74 also can comprise proximal grip members 208 and 209, illustrated in the preferred embodiment as bolts or studs. The distal ends of grip bolts 208 and 209 fit within their respective grip plate bores 202 and are held securely to grip plate 200, such as by fillet welding. The outside of the fillet weld can be ground smooth to be flush with the exterior surface 214 of distal grip plate 200. The grip bolts 208 and 209, and their respective grip plate bores 202, are spaced from each other so that bolts 208 and 209 extend generally parallel to one another, to rest against the outer surface of a tube 40X, and against the outer fins of such tube if the the tube has fins such as fins 42X shown in
(42) Additionally, the bolt 208 extends so that it also fits against the outer contours of the tube fins 42Y located to the exterior of the tube 40X and fins 42X in
(43) Each of the bolts 208 and 209 has proximal ends which are threaded at 216 and 217, respectively. As seen in
(44) An interface plate 62 having a notch 71, acts to engage a fin 42X as heretofore described. The engagement of interface plate 62 with fin 42X acts to provide vertical support for bracket 58.
(45) As with the embodiments of
(46) When the assembly A and its mount 48 and bracket 56 are secured such as shown in
(47) In the embodiment of
(48) If desired, the grip member 200 can be longer than shown so as to contact more tubes and their fins, support plate 58 can be longer as well to engage more tubes and their fins, and more proximal grip members can be used to extend through additional spaces located between the tubes.
(49) The assembly A can be installed during the shop fabrication of the heat exchangers and coils 24 thereof. Components of the support plate 58, grip member 74 and baffle plate 50 can be mounted about various tubes within the coil 24 as the coil 24 is assembled, and more specifically in connection with the four tubes illustrated in
(50) Additionally, in the embodiments shown, the baffle plates are provided with the slot 94 to receive the pins 86 that are mounted to the plate 48 of bracket 46. However, though considered less desirable, the plate 48 could be provided with an oblique slot and the baffle plate 50 provided with a pin mounted thereto to be slidingly received within the bracket plate slot. With such a version, the baffle plate could likewise be held in a first position by a retainer so that when the retainer heat from the exhaust gas the force of gravity would move the baffle plate 50 downwardly and outwardly to an extended position so that the baffle plate outer edge 52 abutted the inner surface 54 of the sidewall liner 36.
(51) With slight modification the baffle systems A may be used with coils having tubes oriented horizontally. Other types of heat-sensitive retainers, such as fusible links of the type used on fire doors, may be substituted for the ties 44, or even fusible stops can be used.
(52) Changes can be made in the above constructions without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.