Adjustable Structures
20180112390 ยท 2018-04-26
Inventors
Cpc classification
B64C1/22
PERFORMING OPERATIONS; TRANSPORTING
B64C2001/0045
PERFORMING OPERATIONS; TRANSPORTING
E01D19/00
FIXED CONSTRUCTIONS
B64D11/064
PERFORMING OPERATIONS; TRANSPORTING
Y10T403/32451
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A47C3/00
HUMAN NECESSITIES
B64C3/48
PERFORMING OPERATIONS; TRANSPORTING
E04B2001/199
FIXED CONSTRUCTIONS
B64D11/06395
PERFORMING OPERATIONS; TRANSPORTING
B64C1/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C1/22
PERFORMING OPERATIONS; TRANSPORTING
E01D19/00
FIXED CONSTRUCTIONS
B64C1/06
PERFORMING OPERATIONS; TRANSPORTING
B64C3/48
PERFORMING OPERATIONS; TRANSPORTING
B64D11/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An adjustable structure (1) comprising a first structural layer (10) defined by a first array of extendable and/or retractable rods or beams (11, 11a, 11b) pivotally connected to each other at their ends and a second structural layer (20) connected to the first structural layer (10) and defined by a second array of extendable and/or retractable rods or beams (21, 21a, 21b) pivotally connected to each other at their ends, wherein at least a portion of the second layer (20) is outside the volume defined by the first structural layer (10) and the extendable and/or retractable rods or beams in the second array are more densely packed than the extendable and/or retractable rods or beams in the first array.
Claims
1-75. (canceled)
76. An adjustable structure comprising an array of beams pivotally connected together by two or more joined lines, each beam comprising a beam connector connecting one of the lines to the beam, at least one of the beam connectors comprising a barrel within which the line is held and a tension adjustor connecting the line to the barrel, wherein the tension adjustor is threadedly engaged with the barrel such that rotation, in use, of the tension adjustor relative to the barrel adjusts the line along the barrel to adjust the tension in the line.
77. The adjustable structure according to claim 76, wherein the adjustor comprises a grip feature for engaging with an adjustment tool for adjusting the tension adjustor.
78. The adjustable structure according to claim 76, wherein the line held in the barrel comprises an enlarged head portion at or adjacent one end thereof that engages the tension adjustor.
79. The adjustable structure according to claim 76, wherein the joined lines are entwined or intertwined together.
80. The adjustable structure according to claim 76, wherein the joined lines are bonded together or formed integrally.
81. The adjustable structure according to claim 76, wherein one or more of the beam connectors further comprises an anti-rotation element.
82. The adjustable structure according to claim 76 further comprising a flexible skin or membrane secured to an outer portion of the structure.
83. The adjustable structure according to claim 76, wherein each of the beams comprises a series of telescopic parts.
84. The adjustable structure according to claim 83 further comprising a drive motor coupled to a keyed drive shaft rotatably mounted to each rod or beam and slidably engaging a series of movable gears, wherein each movable gear is rotatably mounted to a respective telescopic part and secured to an end of a threaded shaft that threadedly engages one or more subsequent telescopic parts in the series to drive the extension or retraction of the telescopic parts of the beam.
85. The adjustable structure according to claim 84, wherein the keyed drive shaft, the movable gears and the threaded shafts of each beam are contained within the telescopic parts.
86. The adjustable structure according to claim 84 further comprising a controller operatively connected to one or more of the drive motors for adjusting, in use, the configuration of the structure.
87. The adjustable structure according to claim 86 further comprising one or more sensors operatively connected to the controller for providing signals indicative of one or more measured parameters.
88. The adjustable structure according to claim 76, wherein the array of beams comprise a first structural layer defined by a first array of extendable beams and a second structural layer connected to the first structural layer and defined by a second array of extendable beams, wherein at least a portion of the second layer is outside the volume defined by the first structural layer and the extendable beams in the second array are more densely packed than the extendable beams in the first array.
89. The adjustable structure according to claim 76, wherein the array of beams define a structural layer, the adjustable structure comprising a drive motor configured to extend or retract at least one of the beams and an array of infill elements each having ends, each end of each infill element being pivotally connected to a respective extendable beam, wherein the infill elements are extendable or retractable, in use, in response to the extension or retraction of the extendable beams.
90. The adjustable structure according to claim 76, wherein the array comprises a three-dimensional polygonal array.
91. The adjustable structure according to claim 90, wherein the three-dimensional polygonal array comprises a triangular or pyramidal or tetrahedral or octahedral array.
92. An adjustable structure comprising an array of beams pivotally connected together by one or more tension joints, each tension joint comprising a beam connector including two or more joined lines connected to adjacent beam ends, wherein at least one of the lines is adjustably connected to at least one beam by a threaded tension adjustor configured to adjust tension in the line on rotation.
93. The rod according to claim 92, wherein the tension adjustor comprises a first telescopic element that threadedly engages the barrel and radially engages a second telescopic element such that relative rotation therebetween is prevented while permitting axial telescopic movement therebetween.
94. A beam connector for connecting a line to a beam, the beam connector comprising a barrel within which the line is held and a tension adjustor connecting the line to the barrel, the tension adjustor having a first telescopic element that threadedly engages the barrel and radially engages a second telescopic element such that relative rotation therebetween is prevented while permitting axial telescopic movement therebetween.
95. The adjustable structure according to claim 94, wherein the radial engagement between the first and second telescopic elements is provided by one or more radial pins or ridges secured to one of the telescopic elements and engages a slot in the other of the telescopic elements.
Description
[0069] Embodiments of the invention will now be described by way of example only with reference to the accompanying drawings in which:
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[0096] The array of rods or beams 11, 11a, 11b, 21, 21a, 21b of each of the first and second layers 10, 20 is arranged in a three dimensional triangular or pyramidal and/or tetrahedral and/or octahedral array in this embodiment. Other stable geometric arrangements may be formed. The second layer 20 is also outside the volume defined by the first structural layer 10 and the extendable and/or retractable rods or beams 21, 21a, 21b in the second layer 20 are more densely packed than the extendable and/or retractable rods or beams 11, 11a, 11b in the first layer 10. The infill rods or beams 4 are pivotally connected to central portions 22 of the uppermost rods or beams 21 of the second structural layer 20.
[0097] As shown more clearly in
[0098] An alternative adjustable structure 100 with a more densely packed second layer 120 is shown in
[0099] A further alternative arrangement (not shown) with a yet further densely-packed second layer 120 comprises further rods or beams 121c that are pivotally joined or connected to the uppermost rods or beams 11a of the first layer 10 at three or more, e.g. four or more or five or more additional intermediate portions, in a similar arrangement to connections 112a and 112b. In some configurations, further connection points (not shown) of rod or beam connectors 130 of rods or beams 121c are to the infill elements 4, which are connected to the rods or beams 11a of the top surface of the first layer 10. The spacing along the length of rods or beams 11a for each of the connections of the rods or beams 121c between the central portion 12 of rods or beams 11a and the first rod or beam connectors 3a is preferably equal for all of the connections. This equal spacing along the length of rods or beams 11a of connection points for additional rods or beams 121c between points 12 and connectors 3a is preferably constant, regardless of whether the rods or beams 11a are fully retracted, fully extended or at any degree of extension between the upper and lower limits of extension.
[0100] The provision of connections between the ends of the lowermost rods or beams 21a, 21b, 121a, 121b, 121c of the second layer 20, 120 with both the ends 3a and also central or intermediate portions 12, 112a, 112b of the uppermost rods or beams 11a of the first layer 10 and, in some configurations, the central portion 42 of infill elements 4 of the first layer 10 provides a second layer 20, 120 with rods or beams 21, 21a, 21b, 121, 121a, 121b, 121c that are packed more densely than those in the first layer 10. Furthermore and as illustrated by
[0101] As mentioned briefly above and as will be discussed further below with reference to the specific applications, providing a second layer 20, 120 of extendable and/or retractable rods or beams 21, 21a, 21b, 121, 121a, 121b, 121c that is more densely packed than the first layer 10 enables coarse adjustment of the structure by the first layer 10 and fine adjustment of the external skin 2 of the structure 1, 100 using the second layer 20, 120.
[0102] As shown in
[0103] References hereinafter to further features of the structure 1 of the first embodiment are equally applicable to the structure 100 according this embodiment. References hereinafter to rods or beams 11 can be equally applicable to rods or beams 11a, 11b, unless noted otherwise. References hereinafter to rods or beams 21, 121 can be equally applicable to rods or beams 21a, 21b, 121a, 121b, 121c, unless noted otherwise. References hereinafter to connectors 3, 30 can be equally applicable to connectors 3a, 30a, 30b, 130, unless noted otherwise.
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[0106] It is intended that anti-rotation elements 34 are installed throughout the array to prevent, or at least mitigate, the tendency for the rods or beams 11, 21, 121 to rotate about their longitudinal axis in general use if they are not otherwise constrained.
[0107] Referring now to
[0108] The second part 36 includes a control collar 36a, a driving collar 36b and an extension collar 36c, all of which are hollow. The control collar 36a includes a radial bore adjacent a first, outer end thereof, within which is securedly received a pair of pins 36d, and a pair of opposed axial slots 36e along a portion thereof adjacent a second, inner end thereof. Each axial slot 36e of the control collar 36a slidably receives a respective one of the pins 35b of the first part 35 such that rotation R.sub.1 of the control collar 36a causes the first part 35 to rotate as shown by arrow R.sub.2, but allows axial movement therebetween.
[0109] The driving collar 36b includes a pair of opposed flats 36f at a central outer surface thereof, an axial counterbore at a first, outer end that securedly receives the extension collar 36c and a radial bore adjacent a second, inner end. The extension collar 36c is rounded perpendicular to the longitudinal axis of the rod or beam connectors at its outer end internally to inhibit undue concentrated stresses from being exerted on the flexible line 31, and to inhibit any tendency for the collar 36c to cut into flexible line 31, as loads acting upon the rods or beams may have a tendency to induce adjacent collars 36c to impose a shear load upon the flexible line 31. The extension collar 36c is also preferably rounded perpendicular to the longitudinal axis of the rod or beam connectors at its outer end on its outer face to enable the smooth rotation of the connectors around the approximate shared point of connection between the rods or beams 11, 21, 121. Collar 36c is preferably formed from a material with low friction qualities, to lessen the friction otherwise encountered when multiple collars 36c are in contact with each other and moving relative to each other in the assembled configuration, as shown in
[0110] The second end of the driving collar 36b is received within the first end of the control collar 36a and securedly receives the pins 36d of the control collar 36a, thereby securing the control collar 36a and driving collar 36b together.
[0111] The mounting barrel 37 is hollow with a first, external end that receives a bearing sleeve 38 and a second, internal end with a threaded axial bore 37a with a counterbore that receives a nylon insert 37b with an internal thread that matches the threading in the bore 37a. The counterbore of mounting barrel 37 is sized so as to securedly hold and prevent the rotation of nylon insert 37b around the longitudinal axis of connector 3, 30. The mounting barrel 37 is received within an end of the rod or beam 11, 21, 121 and secured thereto by a bolt 37c on either side of the rod or beam 11, 21, 121. The second part 36 is received within the first end of the mounting barrel 37 and is rotatably engaged therewith by the bearing sleeve 38. The threaded shaft 35a of the first part 35 is received within and engages the threaded axial bore 37a at the second end of the mounting barrel 37, wherein the nylon insert 37b inhibits unwanted rotation of the first part 35 via the profile of the threaded axial bore within nylon insert 37b, whilst still permitting the relative threaded rotation of threaded shaft 35a within the threaded axial bore 37a, when induced by the manually-induced rotation of parts 35, 36.
[0112] In use, a plurality of rods or beams 11, 21, 121 are provided and their flexible lines 31 are entwined or intertwined with one another or formed of a single piece multi-legged flexible line connector element to form the structure 1. The tension adjustors 32 are then adjusted to provide the requisite tension between the connectors 3, 30 by rotating the driving collar 36b using a tool (not shown) that engages the flats 36f. This rotation R.sub.1 causes the pins 36d of the control collar 36a to rotate, thereby causing the slots 36e of the control collar 36a to engage the pins 35b of the first part 35 and force the rotation R.sub.2 of the first part 35. This rotation R.sub.2 causes the first part 35 to retract into the rod or beam 11, 21, 121, due to the engagement of threaded shaft 35a with threaded bore 37a, and pushes the head 31a away from the point of the entwined or intertwined lines or the single piece multi-legged flexible line connector element, thereby tensioning the joint.
[0113] As shown more clearly in
[0114] Each infill connector 40 includes a pair of brackets 44, a first pivot pin 45 and a pair of second pivot pins 46. The brackets 44 extend perpendicularly from the central portion 22 of the relevant rod or beam 11a, 21, 121 with the first pivot pin 45 pivotably mounted to and extending between them in an orientation parallel to the rod or beam 21. Each of the second pivot pins 46 extends through a hole (not shown) in each of the arms of a respective one of the forks 43a, 43b of the infill element, through a pair of opposed hollow shoulder elements 46a and through a hole (not shown) in the first pivot pin 45.
[0115] Thus, each infill element 4 is pivotable about a first axis A.sub.1 corresponding to the longitudinal axis of the first pivot pin 45 and about a second axis A.sub.2 corresponding to the longitudinal axis of the second pivot pin 46. Each infill element 4 is also pivotable at one end 43a only about a third axis A.sub.3 corresponding to the longitudinal axis of the infill element 4 itself.
[0116] When a loads L are imposed on the fixing plates 33 of the infill elements 4 via the skin 2, or loads L from the adjoining smaller-scale rod or beam layer 120 when connections are made by rods or beams 121c to the infill elements 4, this induces a twisting moment M along the longitudinal axis of the telescopic rods or beams 11a, 21, 121. This is partly due to the infill connectors 40 not being located on the longitudinal axis of the rods or beams 11a, 21, 121 but the pins 45 also act as pivot points A.sub.1, leading to the moment M. However, this moment in one direction of rotation would generally be balanced by a generally equal load on the fixing plates 33 of the infill elements 4, or a load transmitted by adjoining smaller-scale rod or beam layer 120 when connections are preferably made by rods or beams 121c to the infill elements 4 from rods or beams 120, on the opposite side of the rod or beam 11a, 21, 121, as shown in
[0117] This moment M is avoided altogether by configuring the rods or beams 11a, 21, 121 such that axis A.sub.1, formed by first pivot pin 45, is moved onto the longitudinal axis of the telescopic rods or beams 11a, 21, 121, as shown in
[0118] In addition,
[0119] There is also a tendency for the rods or beams 21 to rotate about their longitudinal axis in general use if they are not otherwise constrained, but this rotation is prevented, or at least mitigated, by installation throughout the array of the anti-rotation elements 34.
[0120] The anti-rotation elements 34 may also be (not shown), or may not be, installed to prevent, or at least mitigate, the rotation of infill elements 4, by either connecting together a pair of infill elements 4, or connecting an infill element to an adjacent rod or beam 11a, 21, 121.
[0121] In this embodiment and as shown in more detail in
[0122] The hollow telescopic tubes 24 may be round in cross section. In order to prevent unwanted rotation of the telescopic elements or hollow tubes 24 along their shared longitudinal axis, a key or ridge 26 that engages with a slot or keyway 26a, preferably formed within collars 26b which may be fixed to tubes 24, may be incorporated into each section of the telescoping elements or hollow tubes 24.
[0123] Each rod or beam 21, 121 of the second layer 20, 120 also includes a further three or more fixing plates 33 equispaced along their length between the ends thereof. One fixing plate 33 is secured to the central portion 22 of the rod or beam 21 and the additional fixing plates 33 are mounted to intermediate positions by a carriage 47. The arrangement shown in
[0124] The extension and retraction of the series of telescopic tubes 24 is effected by a keyed drive shaft 25, comprised of a series of telescoping tubes, with a fixed gear 25a and collar 25e secured to an end thereof and rotatably mounted to an end plate 24a that is secured to a first end of the outermost tube 24. Each of the other tubes 24 in the series includes an end plate 24a with a collar 25e and a movable gear 25b rotatably mounted thereto that slidably engages the key 25g in the drive shaft 25 such that the movable gear 25b rotates on rotation of the drive shaft 25 but is able to slide freely therealong relative to the inner portion or portions of telescopic drive tube or tubes 25. Thus each length of driveshaft 25 is restrained relative to the end plate 24a and tube 24, whilst each length of and the whole extent of driveshaft 25 is still able to rotate along its longitudinal axis. Each tube 24 also includes a drive gear 25c and collar 25f secured to the end of a threaded shaft 25d, both of which are rotatably mounted to the end plate 24a such that the drive gear 25c engages the fixed gear 25a and/or one of the movable gears 25b of the drive shaft 25. Each threaded shaft 25d also engages a threaded hole in the end plate 24a of the subsequent tubes 24 in the series.
[0125] In the assembled condition shown in
[0126] Turning now to
[0127] The seat 5 incorporates a control system that includes a controller 50 incorporated within or located adjacent the seat 5, as shown in
[0128] The control system in this embodiment is configured to operate in one of a plurality of modes that are selectable via the controller 50. In a first mode, signals received from the pressure sensors of the skin 51 and/or the fixing plates 33 are compared to signals received from adjacent pressure sensors and/or sensors that detect the imposed load along the longitudinal axes of the rods or beams in the various layers 210, 220, 230, 240, 250 and, subsequently the drive motors 13, 23 in the uppermost, denser layers 230, 240, 250 are operated to alter the outer portion of the structure 200 to provide a pre-determined stiffness or softness to simulate a cushion-like structure. The degree of stiffness or softness is selected using the controller 50, which adapts the control algorithm accordingly.
[0129] In a second mode, the signals received from the pressure sensors of the skin 51 and/or the fixing plates 33 and/or sensors that detect the imposed load along the longitudinal axes of the rods or beams in the various layers 210, 220, 230, 240, 250 are used to operate the drive motors 13, 23 in the lowermost, coarser layers 210, 220 to alter configuration of the seat 5. As shown more clearly in
[0130] In a third mode, the signals received from the pressure sensors of the skin 51 and/or the fixing plates 33 and/or sensors that detect the imposed load along the longitudinal axes of the telescopic rods or beams in the various layers 210, 220, 230, 240, 250 are used to operate the drive motors 13, 23 in all of the layers 210, 220, 230, 240, 250 according to a predetermined relationship to provide adjustment of an intermediate coarseness. As shown more clearly in
[0131] The seat 5 may advantageously be provided with a small or same or large scale force feedback model 53 operatively connected to the controller 50 to be used in conjunction with a fourth mode of the control system. The model 53 includes an internal structure, which may, but need not, mimic the telescopic rod or beam structure of the seat 5 and includes a series of sensors for detecting forces applied to and/or movements of portions of the model and feeding these back to the controller 50. In this mode, the input signals received from the model 53 are used to control the drive motors 13, 23 in the structure 200 to replicate the manipulation of the model 53 by the user.
[0132] Optionally, resistance to movement encountered and sensed by the seat 5 may be, but need not be, fed back to the model 53, such that the user of the model 53 feels these resistances when they attempt to change the form of the control model 53. The resistances may be replicated in the model 53 by the controlled deformation of its internal structure, with the deformations controlled either by localised control units on each rod/beam and/or other element of structure, and/or a cluster of rods/beams and/or element of internal structure, and/or a separate control unit.
[0133] The control system may also include further modes that incorporate any number of combinations of the aforementioned modes. In some embodiments, the pressure sensors of the skin 51 and/or the fixing plates 33 and/or sensors that detect the imposed load along the longitudinal axes of the telescopic rods or beams in the various layers 210, 220, 230, 240, 250 are divided into different sectors, wherein each sector is configured to operate in one of the aforementioned modes. For example, the surface on which a user sits may be configured in the first mode, the arm rests 52 may be configured in the second mode and pre-determined portions of the back rest may be configured in the third mode. It will be appreciated that the control system may be configured with any number of combinations of the aforementioned modes or any further modes. The control system may be configured to distinguish between vertical and non-vertical loads and, for example, to resist vertical loads while responding to non-vertical loads.
[0134] As shown in
[0135] Turning now to
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[0137] The adjustable structures 300, 400 of the wings 70 and tailplane 71 in this embodiment are also configured to replace the traditional construction of flaps, ailerons, elevator and rudder with continuous control surfaces whose angle and shape are changed to provide the same function as these traditional elements.
[0138] The shape of the fuselage 72 is also reconfigurable in this embodiment, for example to alter the aerodynamic characteristics of the aircraft or to accommodate on its floor 74a load of cargo C having a particular shape.
[0139] It will be appreciated by those skilled in the art that multiple variations of the aforementioned embodiments are envisaged without departing from the scope of the invention. For example, the array of rods or beams 11, 21, 121 need not be arranged in a triangular or pyramidal array and may instead by arranged in a quadrilateral or cuboidal array or any other polygonal array or combination of two or more such arrays.
[0140] One or more of the rods or beams 11, 21, 121 need not include drive motors 13, 23, for example in applications where only passive resistance to extension or retraction thereof such drive motors may be replaced with a regulator or resistance means (not shown) that may be configured to inhibit or at least partially inhibit the extension and/or retraction thereof.
[0141] Moreover, the control systems described above rely on a centralised controller 50 that processes input signals and controls the drive motors 13, 23 accordingly. However, in large scale and/or complex systems it may be advantageous to provide independent controllers on each or a group of rods or beams 11, 21, 121. These controllers may, for example, operate on a hierarchical basis, wherein command signals received from a central controller 50 are processed in conjunction with feedback signals received from one or more or a plurality of sensors by an algorithm to determine the control signal to be sent to any particular drive motor 13, 23 or group of drive motors 13, 23. These sensors may be comprised, or may not be comprised, of pressure sensors within the skin 51 and/or on the fixing plates 33, and/or sensors that detect the imposed load along the longitudinal axes of the telescopic rods or beams in the various layers 210, 220, 230, 240, 250. The sensors may also detect the presence and/or movement of other nearby objects, and/or temperature, humidity, capacitance and/or any other measureable property or properties, or any combination thereof, of their surroundings.
[0142] It will also be appreciated by those skilled in the art that any number of combinations of the aforementioned features and/or those shown in the appended drawings provide clear advantages over the prior art and are therefore within the scope of the invention described herein.