Abstract
Industrial air filtering technology and a new component for their internal cleaning system are disclosed leading to dramatic increase in system cleaning efficiency as well as energy efficiency. A telescopic cleaning mechanism is able to move at the front of filtering cassette bodies via linear guiding rollers and servo motors transfer cleaning air into the cassettes and extends till to the end of surfaces for enabling better cleaning functionality. A suction blockage paddle further enhances cleaning performance via avoiding suction power only at the right time that is needed.
Claims
1. A filter unit and internal cleaning system of the air filter aiming to separate dusts from process origin exhaust air in more effective and energy efficient model comprising an air nozzle capable of travelling inside filter cassettes and blowing cleaning air from an internal surface of the filter cassettes, a telescopic cleaning mechanism that carries and moves the air nozzle throughout the length of the filter cassettes while guiding the cleaning air up to the air nozzle, a horizontal linear shaft and vertical linear shaft that supports the telescopic cleaning mechanism and driving it to the required coordinates in X-Y axis, a suction blockage paddle controlling the suction power generation at the outlet of filter cassettes entry inside the filtering units, wherein: the nozzle is located at the front of telescopic Cleaning Mechanism and is able to move till the end of filter cassette with full surface coverage for an effective cleaning performance, the suction blockage paddle located on the vertical linear shaft as a part of the telescopic cleaning mechanism with simultaneous movement is operating for closing the filter cassette entry and enables the system suction power avoidance when the nozzle reaches to the desired distance/position inside the filter cassette at a time as right in advance of air blow from inside of the filter cassettes, following the blockage of the filter cassette entry with the suction power blockage paddle, low pressure cleaning air is applied via the air nozzle from the opposite direction of regular air flow and realization of filter cassette cleaning functionality from a very short distance for energy efficiency, regeneration of suction power by moving back of the suction blockage paddle while the air nozzle stops blowing air and proceeds to the next cleaning stage position, occurrence of sudden air flow direction change and enforcement of ripple effect on filter cassette fabrics for breaking the dust blocks and better cleaning, and nozzle and suction blockage paddle movements are repeatable up to the required number of stages per each filter cassette.
2. Filter unit according to claim 1, the nozzle comprising 2 nozzles spontaneously moving inside the filter cassettes and 1 not-cleaned cassette to be kept in between these 2 filter cassettes where the nozzle travels in.
3. Filter unit according to claim 1, further comprising supporting/carriage wheels underneath the telescopic cleaning mechanism, which is in touch with the filter cassette internal surfaces and hold the mechanism not to be deflected while being extended.
Description
BRIEF EXPLANATION OF FIGURES
[0024] FIG. 1; A perspective view of above described air filtering unit with the application of 2 telescopic cleaning system with the preferred option of 4 levels of filter cassettes.
[0025] FIG. 2; Described air filtering unit at side view when telescopic cleaning mechanism at home (reference) position while showing the system regular air flow direction with arrows.
[0026] FIG. 3; Telescopic cleaning mechanism's cleaning starting position on the 1.sup.st level of filter cassette group with the filtering systems regular air flow directions.
[0027] FIG. 4; A perspective view of the double telescopic cleaning mechanism (unit) positioning at the 1.sup.st step of cleaning activity right before cleaning air application starts as well as the blockage paddle position remains open and regular air flow continues.
[0028] FIG. 5; A perspective view of the units positioned at the 1.sup.st step coordinate as blockage paddle get closed and stops the regular air flow suction power on the selected cassettes and nozzles blow cleaning air at low pressure air (<3 bar) towards the filter cassette bags from inside.
[0029] FIG. 6; A perspective view of the units being travel to the 2.sup.nd step coordinate for cleaning, while blockage paddle gets open and re-generates filtration & suction power that pulls back the filter bags to the cassette surfaces that is generating ripple effect on the filter cassette bags for better cleaning.
[0030] FIG. 7; A perspective view of the units positioned at the 2.sup.nd step coordinate as blockage paddle gets closed for the second time, stopping regular air flow, while nozzle starts blowing up cleaning air at low pressure air (<3 bar) towards the filter cassettes bags from inside.
[0031] FIG. 8; A perspective view of the units, being travel to the 3.sup.rd step coordinate for cleaning, while blockage paddle gets open and re-generates filtration & suction power that pulls back the filter bags to the cassette surfaces that is generating ripple effect on the filter cassette bags for better cleaning.
[0032] FIG. 9; A perspective view of the units positioned at the 3.sup.rd step coordinate as blockage paddle gets closed for the 3.sup.rd time, stopping regular air flow, while nozzle starts blowing up cleaning air at low pressure air (<3 bar) towards the filter cassettes bags from inside.
[0033] FIG. 10; A perspective view of the units, being travel to the 4.sup.th step coordinate for cleaning, while blockage paddle gets open and re-generates filtration & suction power that pulls back the filter bags to the cassette surfaces that is generating ripple effect on the filter cassette bags for better cleaning.
[0034] FIG. 11; A perspective view of the units positioned at the 4.sup.th step coordinate as blockage paddle gets closed for the 4.sup.th time, stopping regular air flow, while nozzle starts blowing up cleaning air at low pressure air (<3 bar) towards the filter cassettes bags from inside.
[0035] FIG. 12; A perspective view of the units, that Telescopic cleaning mechanisms and nozzles returns back to starting position after cleaning cycle finished for the cassette set and the filtering systems regular air flow continues.
[0036] FIG. 13; A perspective view of units, that Telescopic cleaning mechanisms and nozzles moves to next set of cassettes within the row and positioned for the re-start of cleaning at next set.
[0037] FIG. 14; A perspective view of units from opposite side, showing the supporting rollers on the Telescopic cleaning mechanisms to eliminate deflection during its travel through all the length and consequently increases the life span of the mechanical system.
REFERENCE NUMBERS
[0038] 1. Filter Unit [0039] 2. Dirty Air chamber [0040] 3. Clean Air chamber [0041] 4. Clean Air exit channel [0042] 5. Chimney [0043] 6. Vertical linear shaft [0044] 7. Horizontal linear shaft [0045] 8. Telescopic cleaning mechanism (Unit) [0046] 8.1 Suction blockage paddle [0047] 8.2 Nozzle [0048] 9. Cassette group [0049] 9.1 First set of cassettes [0050] 9.2 Second set of cassettes [0051] 9.3 Third set of cassettes [0052] 9.4 Forth set of cassettes [0053] 10. Cassettes entry [0054] 11. Nozzle support rollers (wheels)
DETAILED EXPLANATION OF INVENTION
[0055] This detailed explanation gives further information about the mentioned telescopic cleaning system and enlightens the working principle of the mechanical system related to the technical advantages mentioned on the purpose of invention section of this application.
[0056] FIG. 1 shows the exhaust air filtration systems (1) air flow direction and within the same system (1) sections of the filter system where air travels.
[0057] FIG. 2 shows the air filtration systems (1) perspective view with the filtration systems cassette group (9) where air travels through. In Known technologies, dirty air goes through the dirty air chamber (2) first, dust and unwanted particulars gets hold by of filter group's cassette bags (9). The cleaned air without any particles and dust goes to clean air chamber (3) afterwards gets discharge through clean air exit channel (4) to the chimney (5) and released to the environment.
[0058] This is the working principle of most of the filtration units (1). In this system, one of the most important factors is the filter cassette bag's fabrics. These bag fabrics get the air through them and hold the unwanted particles on their surfaces but if not cleaned properly over the time, accumulation occurs and filter bag fabrics get blocked by the particles. In this invention, filter cassette bag fabrics are cleaned by applying/blowing low pressure compressed air below 3 bar (<3 bar) in an opposite direction into the cassette bags to regular air flow. This bi-directional air flow generates the ripple effect on to the cassettes bags surface and cleans efficiently. This way of cleaning eliminates current systems disadvantages which are mentioned above section.
[0059] FIG. 3 shows the new design and telescopic cleaning systems starting position prior to cleaning. As seen in FIGS. 4 to 11, telescopic mechanism (8) is made of telescopic rectangular panels with a blowing nozzle (8.2) attached at the end of the unit. Working principle will be explained on the set of 4 filter cassettes (9) version for easier understanding. As mentioned on above sections single or double telescope mechanism (8) selection is depending on the required capacity but for this instance, we are using double telescope to demonstrate all details. Double telescope nozzles (8.2) complete the cleaning cycle in a shorter time with more effective cleaning. Double nozzle telescopic unit operates leaving one cassette space in between. This method eliminates the possibility of particles being stuck in between, (when opposite air is blown into the bags, inflation may cause beside bag to touch the inflated one). This is to say that double telescope (8) unit works on first set of cassette (9.1) and third set of cassette (9.3) on the same time and then next step as second set of cassette (9.2) and forth set of cassette (9.4).
[0060] FIG. 4 shows, nozzles (8.2) entry into the first set of cassettes (9.1) and third set of cassettes (9.3) while regular air flow continues for filtration.
[0061] FIG. 5 shows, Positioning of the Double air blowing nozzles (8.2) by telescopic mechanism for the 1.sup.st stage, air flow blockage paddle (8.1) closes the cassettes entry (10) opening. When cassette entry (10) is closed, nozzles (8.2) blowing starts. Cleaning air flow direction from the nozzles (8.2) shown in this figure. Ripple effect applies to the cassette bags by opposite air flow for accumulation to remove the surface when the nozzle (8.2) stops blowing air and regular air flow restarts.
[0062] FIG. 6 shows, nozzles (8.2) positioning for the 2.sup.nd stage air flow. Blockage paddle (8.1) is open and cassettes entry (10) is also open for regular air flow. During this period till the nozzle (8.2) reaches to 2.sup.nd stage, nozzles (8.2) doesn't blow cleaning air and regular air flow re-generates the vacuum to the bags. Opposite air blows by the nozzles (8.2) from inside the cassettes and vacuum by the regular air flow when air flow blockage paddle opens/closes creates ripple effect to the bags that helps sticky particles also to drop off from the bags surface.
[0063] FIG. 7 shows, air flow blockage paddle (8.1) closes and stops again the regular air flow vacuum from the cassettes. Nozzles (8.2) reach to 2.sup.nd position by telescopic mechanism and blows the air from inside of the cassettes in order to drop the particles from the bags.
[0064] FIGS. 8 and 9 shows, nozzles (8.2) positions for the 3.sup.rd stage by telescopic mechanism and repeats the 1.sup.st and 2.sup.nd stage cleaning process.
[0065] FIGS. 10 and 11 shows, nozzles (8.2) positions for the 4th stage by telescopic mechanism and repeats the 1.sup.st, and 2.sup.nd and 3.sup.rd stage cleaning process.
[0066] Nozzles (8.2) movements within the cassettes and 4 times bi-directional air flow (vacuum-blow) to the filter bags achieves the new cassette cleaning process which has never been applied before. With this principle, by stopping the regular air flow generated with the system vacuum pressure to the selected cassettes (8.1) air flow blockage paddle) and cleaning air blown by the nozzles (8.2) from inside of the cassettes from opposite direction makes the particles to drop from the bags easier. By this effective cleaning method to the filtering cassette bags, air filtration unit operates with much higher performance, higher capacity, and higher energy efficiency.
[0067] FIG. 12 shows, after finishing 1.sup.st cassettes and 3.sup.rd cassettes cleaning telescopic cleaning mechanism's (8) and nozzles (8.2) moves back to starting point. The filtering systems regular air flow continues.
[0068] FIG. 13 shows; Telescopic cleaning mechanism's (8) and nozzles (8.2) moves to next set of cassettes of second set of cassette (9.2) and forth set of cassette (9.4). When re positions, it starts the same cleaning process for the next set. By cleaning the cassettes leaving a space in between, this double nozzle (8.2) cleaning process prevents the particles from being stuck in between and more importantly prevents this released dust not be caught by adjacent cassette, which is working under system vacuum in parallel. This further supports cleaning functionality and eliminates the risk of low performance of the air filtering system.
[0069] Nozzles (8.2) telescopic cleaning mechanism (8) is driven by servo motor and moves between the 2 horizontal linear shafts (7), with the vertical linear shaft (6).
[0070] PLC control system and 2 additional motion control servo motors moves the telescopic cleaning mechanism (8) to desired coordinates, by X and Y axis movements to the telescopic cleaning mechanism (8) makes the unit to reach all filter cassettes (9) within the dirty air chamber.
[0071] FIG. 14 shows, a perspective view of the nozzles (8,2) and telescopic cleaning mechanism's supporting wheels (11). These supporting rollers have a wheeled mechanism which will support the telescopic cleaning mechanism (8) on opening distances for moment load deflection. It eliminates the deflection of the opening load on all distances within the cassettes and increases the life span of the mechanical system.
