Methods and systems for measuring hose resistance
09952170 ยท 2018-04-24
Assignee
Inventors
Cpc classification
G01M5/0083
PHYSICS
F16L11/127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01M5/0025
PHYSICS
F16L11/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/2076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L25/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L25/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods for detecting degradation and failures, include types of failures, in a hose assembly are disclosed. One system includes a hose degradation monitoring circuit having a hose assembly including a hose having first and second conductive layers, and a degradation monitoring circuit configured to detect a resistance of the hose across the conductive layers. The degradation monitoring circuit includes a voltage source electrically connected to the first conductive layer, and a resistor electrically connected between the second conductive layer and ground. The degradation monitoring circuit further includes a voltage monitoring circuit electrically connected between the resistor and the second conductive layer, to periodically monitor a voltage at the location and detect a possible failure of the hose assembly upon determining that, based at least in part on a change in the voltage at the location over time, a resistance of the hose assembly has passed a threshold level.
Claims
1. A hose degradation monitoring system comprising: a hose assembly including a hose having a first conductive layer and a second conductive layer; a degradation monitoring circuit configured to detect a resistance of the hose across the first and second conductive layers, the degradation monitoring circuit comprising: a voltage source electrically connected to the first conductive layer; a resistor electrically connected between the second conductive layer and a ground; and a voltage monitoring circuit electrically connected to a location between the resistor and the second conductive layer, the voltage monitoring circuit configured to: periodically monitor a voltage at the location; determine, in response to the monitored voltage, a resistance attributable to the hose assembly based at least in part on the voltage; compute an admittance of the hose assembly associated with each periodically determined resistance; and based at least in part on changes to the computed admittance and a rate of change of the computed admittance, detect a possible failure and type of failure of the hose assembly.
2. The hose degradation monitoring system of claim 1, wherein the measurements of the voltage indicate that the resistance of the hose assembly has dropped below the threshold level.
3. The hose degradation monitoring system of claim 1, wherein the voltage source comprises a battery.
4. The hose degradation monitoring system of claim 1, wherein the voltage monitoring circuit is configured to periodically monitor the voltage and a current at the location to determine the resistance of the hose assembly.
5. The hose degradation monitoring system of claim 4, wherein the resistance of the hose is in the range of less than about 1 M.
6. The hose degradation monitoring system of claim 4, wherein the resistor has a resistance of a magnitude sufficient to limit current through the hose assembly below about 0.5 mA.
7. The hose degradation monitoring system of claim 4, wherein the resistor has a resistance of about 400.
8. The hose degradation monitoring system of claim 1, wherein the resistance of the hose assembly is initially in the range of about 10 k to about 1 M.
9. A method of monitoring degradation of a hose assembly having concentric first and second conductive layers separated by an insulating layer, the method comprising: (i) applying a voltage to the first conductive layer; (ii) measuring a voltage and a current across a resistor connected between the second conductive layer and a ground, (iii) determining a resistance attributable to the hose assembly based on the voltage and current measured across the resistor; (iv) computing an admittance of the hose assembly based on the resistance attributable to the hose assembly and; (v) based at least in part on a rate of change of computed admittances, determining a type of failure in the hose assembly.
10. The method of claim 9, wherein generating an indication of degradation of the hose assembly occurs upon determining that the resistance has crossed the threshold resistance for the plurality of determinations.
11. The method of claim 9, wherein changes in the resistance of the hose assembly increase in precision as the resistance decreases.
12. A method of detecting a type of failure of a hose assembly, the method comprising: periodically applying a voltage to a first conductive layer of a hose assembly including first and second conductive layers; upon applying the voltage to the first conductive layer, measuring a voltage and a current across a resistor connected between the second conductive layer and a ground; determining a resistance attributable to the hose assembly based at least in part on the voltage as measured between the second conductive layer and a ground; from each resistance, computing an admittance of the hose assembly; and based at least in part on changes to the computed admittance of the hose assembly, determining the existence of a failure in the hose assembly; wherein determining the existence of a failure in the hose assembly includes determining a type of failure of the hose assembly based at least in part on a rate of change of computed admittances.
13. The method of claim 12, wherein the first and second conductive layers comprise concentric inner and outer conductive layers.
14. The method of claim 13, further comprising, upon determining that a change in admittance of the hose assembly exceeds a baseline admittance of the hose assembly, identifying a failure in the outer conductive layer.
15. The method of claim 13, further comprising, upon determining that an admittance of the hose assembly has increased from a baseline admittance of the hose assembly, identifying compression of the outer conductive layer.
16. The method of claim 12, wherein computing an admittance of the hose assembly comprises computing the admittance at least in part based on one or more physical characteristics of the hose assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) Reference will now be made in detail to the exemplary aspects of the present disclosure that are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like structure.
(16) In general, the present disclosure relates generally to methods and systems for measuring hose resistance, for example to detect failures in a hose. In various embodiments discussed below in connection with the associated Figures, resistance measurements, and other related measurements are taken relative to a particular hose that has two or more conductive layers. Methods of scaling those measurements to detect when failures in the hose are about to occur or have occurred are disclosed as well, are disclosed, in which circuits are implemented that can determine various types of errors based on analysis of rate of change of electrical characteristics of the hose. Using the methods and systems as discussed herein, various types of hose degradation and failure can be detected and distinguished from one another.
(17) Referring now to
(18) The hose assembly 12 includes a hose, generally designated 16, having a multi-layer construction. In the subject embodiment, the hose 16 is generally flexible and includes an inner tube 18 made from a polymeric material, such as rubber or plastic, or another material depending on the requirements of the particular application, a first conductive layer 20, an intermediate layer 22, a second conductive layer 24 and an outer cover 26. The first and second conductive layers 20, 24 define an electrical characteristic of the hose assembly 12, such as capacitance, inductance and/or resistance (impedance).
(19) In the subject embodiment, the first conductive layer 20 overlays the inner tube 18 and the intermediate layer 22 overlays the first conductive layer 20. The second conductive layer 24 overlays the intermediate layer 22. The first and second conductive layers 20, 24 may be configured as reinforcing layers. The outer cover 26 may overlay the second conductive layer 24, and may include, for example, an extruded layer of rubber or plastic. The outer cover 26 may itself include a reinforcing layer.
(20) The intermediate layer 22 operates to at least partially insulate electrically the first and second conductive layers 20, 24 from one another. The intermediate layer 22 may have any of a variety of constructions. For example, the intermediate layer 22 may consist of a single layer of an electrically resistive material. The intermediate layer 22 may also consist of multiple layers, wherein at least one of the layers exhibits electrical insulating properties. Certain composite materials may also be employed in the intermediate layer 22, such as a woven fabric bonded to a polymeric material. Composite materials having various other constructions may also be utilized. Composite materials may also be used in combination with other materials to form the intermediate layer 22.
(21) The first and second conductive layers 20, 24 generally extend the entire length and span the entire circumference of the hose. This is generally the case when the conductive layer also functions as a reinforcement layer. The intermediate layer 22 may also extend over the entire length and circumference of the hose. There may be instances, however, where at least one of the first and second conductive layers 20, 24 extends only over a portion of the hose length and/or a portion of its circumference. In that instance, the intermediate layer 22 may also be configured to generally extend over the region of the hose containing the partial conductive layer 20, 24. The partial intermediate layer 22 may be positioned within the hose so as to separate the first and second conductive layers 20, 24 from one another.
(22) Referring now to
(23) The first and second conductive layers 20, 24 may each have the same configuration, or each layer may be configured differently. For example, the first and second conductive layers 20, 24 may each include the braided material shown in
(24) Referring again to
(25) In the subject embodiment, the hose fitting 30 includes a nipple, generally designated 32, that engages the inside of the hose 16 and a socket, generally designated 34, that engages the outside of the hose 16. The nipple 32 includes an elongated cylindrical end portion 36 that engages the inner tube 18 of the hose 16. A cylindrically shaped end portion 38 of the socket 34 engages the outer cover of the hose 16. The socket 34 and nipple 32 may be constructed from an electrically conductive material.
(26) The socket 34 and nipple 32 can be secured to the hose 16 by crimping the end portion 38 of the socket 34 overlaying the hose 16. The crimping process deforms the end portion 38 of the socket 34, thereby compressing the hose 16 between the nipple 32 and the socket 34. In the subject embodiment, the portions of the nipple 32 and the socket 34 that engage the hose 16 include a series of serrations that at least partially embed into the relatively softer hose material when the socket 34 is crimped to help secure the hose fitting 30 to the hose 16. The serrations may be configured to prevent the serrations from penetrating the inner tube and outer cover and contacting the first and second conductive layers 20, 24.
(27) In the subject embodiment, the socket 34 includes an inwardly extending circumferential lug 40 positioned near an end 42 of the socket 34 adjacent an end 44 of the hose 16. The lug 40 engages a corresponding circumferential slot 46 formed in the nipple 32 for securing the socket 34 to the nipple 32. The end 42 of the socket 34 having the lug 40 is initially formed larger than the nipple 32 to enable the socket 34 to be assembled onto the nipple 32. During the assembly process the end 42 of the socket 34 is crimped, which deforms the socket 34 and forces the lug 40 into engagement with the corresponding slot 46 in the nipple 32. The socket 34 can be electrically insulated from the nipple 32 by positioning an electrically insulating collar 48 between the socket 34 and nipple 32 at the point the lug 40 engages the slot 46.
(28) The hose fitting 30 also includes a nut 50 rotatably attached to the nipple 32. The nut 50 provides a means for securing the hose assembly 12 to another component.
(29) The first conductive layer 20 may be configured to extend beyond the end of the inner tube of the hose 16. The first conductive layer 20 may engage the nipple 32 to create an electrical connection between the nipple 32 and the first conductive layer 20. Similarly, the second conductive layer 24 may be configured to extend beyond an end of the outer cover of the hose 16. The second conductive layer 24 may engage the socket 34 to create an electrical connection between the socket 34 and the second conductive layer 24.
(30) To help prevent the portions of the first and second conductive layers 20, 24 that extend beyond the end of the hose 16 from contacting one another, an electrically insulating spacer 52 may be positioned between the exposed ends of the first and second conductive layers 20, 24. The spacer 52 may be integrally formed as part of the collar 48 used to electrically insulate the socket 34 from the nipple 32. The spacer 52 may also be formed by extending the intermediate layer 22 of the hose 16 beyond an end of the inner tube 18 and outer cover 26. The spacer 52 may also be configured as a stand alone component separate from the collar 48 and the intermediate layer 22 of the hose 16.
(31) The monitoring assembly 14 may have any of a variety of configurations. In general, the monitoring assembly 14 is connectable over a portion of the hose assembly 12, in particular the portion illustrated in
(32) Referring now to
(33) To monitor the hose assembly, voltage and current passing through the circuit 100 can be measured. In the embodiment shown, a voltage (V.sub.analog) 120 is measured by a voltage monitoring circuit. The voltage 120 represents a voltage divider between the hose assembly 110 and the resistor 106. By determining the voltage and current at this location within the circuit, it is possible to determine an overall resistance of the circuit (based on a known overall voltage V.sub.ref). This can be done using variations on a voltage divider equation, as follows:
V.sub.analog =V.sub.ref(R.sub.scalar/R.sub.hose+R.sub.scalar)
(34) In various embodiments of the present disclosure, different values can be used for the voltage source 102 and resistor 106. However, it is generally recognized that although a good hose may have a resistance (R.sub.hose) that varies widely, a failing hose will have a decreased resistance value. For example, a good or newly manufactured hose may have a resistance anywhere from about 10 k to about 1 M. Hence, in some embodiments, it can be advantageous to select a value for the resistor 106 that maximizes a change in the voltage 120 for changes in resistance of the hose assembly 110 at relatively low resistance values, to ensure that even small changes in resistance of the hose assembly are detected. Additionally, as the resistance of the hose decreases, any current passing through the circuit 100 will increase, as illustrated in the following current equation:
I.sub.circuit=V.sub.ref/(R.sub.hose+R.sub.scalar)
(35) Accordingly, it would be advantageous, from a power savings perspective, to maintain a relatively high resistance, to ensure that even in a worst case scenario (i.e., a short circuit formed between hose layers), the maximum current passing through the circuit 100 would be V.sub.ref/R.sub.scalar.
(36) Referring now to
(37) In
(38) In alternative arrangements, for example if hose failures were determined to result in observing a higher resistive value, a larger value may be used for resistor 106 in the circuit 100. By altering the value of resistor 106, it is possible to alter the threshold at which hose degradation or likely failure can be detected. For example, use of a larger resistor 106 could allow for increased sensitivity to changes in hose resistance near that larger value. Or, if hose resistance can drop well below 100 Ohms without affecting the hose continuity or operation, a smaller resistor 106 could be used. However, it is understood that in the case of a smaller resistor, greater currents will be experienced. For example, in a worst case of hose failure (i.e., a hose having a resistance below about 100 Ohms), the greatest resistance would be about 0.75 mA, with a more typical value being about 0.6 mA at a point of failure.
(39) Referring now to
(40) Optionally, the circuit 400 can also include a switch controllable by the data acquisition system or a remote system to periodically connect the battery 402 to the rest of circuit 400, thereby limiting the amount of time the overall circuit is connected and limiting the rate of discharge of the battery.
(41) The data acquisition device can take any of a variety of forms, and can include a voltage monitoring circuit for determining a voltage V.sub.meas. The data acquisition device could be a programmable circuit integrated with the circuit 400, or a separate/remote computing system. Such a device could include, for example, one or more programmable circuits having general purpose analog I/O connections.
(42) Referring now to
(43) Referring now to
(44) The method 600 includes applying a voltage to a monitoring circuit, for example by applying a battery across a monitoring circuit as illustrated in
(45) Referring generally to the methods and systems of
(46) Referring now to
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G=k1/(ln r.sub.oln r.sub.i)
Similarly, the per-unit capacitance of the hose assembly per unit length can be represented as:
C=k2/(ln r.sub.oln r.sub.i)
In these equations, k1 and k2 are constants that can be determined and may vary based on the exact materials from which the hose assembly is constructed. And r.sub.o and r.sub.i are the outer and inner radii of the hose assembly.
(48) To consider both conductance and capacitance on a per-unit basis as an aggregate effect, the hose can be viewed as having a per-unit length admittance y. As shown in
y.sub.i=length*k/(ln r.sub.oln r.sub.i)
A total admittance can be calculated or modeled as the sum of each of these local admittances.
(49) During normal operation of the hose, the admittance will, similarly to resistance as discussed above, remain constant over time. However, hose characteristics will change over time. This may be modeled as either a failure of the internal conductive layer (e.g., in the case of pressure within the hose weakening the hose from the internal walls outward), or failure of the external conductive layer (e.g., due to compression or peel-off, where a portion of the hose wears or tears away).
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(53) It can be seen that, based on the admittance changes described above, it is possible to track occurrences on a particular hose assembly. For example, a sharp increase in admittance followed by a decrease would represent a compressed hose resulting in a peel-off condition. Additionally, it is possible to determine based on timing of admittance changes whether a failure involves only an internal failure, external failure, or both. Of course in such circumstances a total admittance must be relatively well defined (to be able to distinguish types of admittance changes); in such circumstances, careful hose construction may be required.
(54) Referring now to
y/r.sub.i=k/(ln(r.sub.o/r.sub.i).sup.2r.sub.i)
y/r.sub.o=k/(ln(r.sub.o/r.sub.i).sup.2r.sub.o)
(55) As such, rate of admittance change is slower when r.sub.i increases and r.sub.o remains fixed, rather than when r.sub.o increases and r.sub.i is fixed. Additionally, and as shown in the chart 800, changes to both r.sub.o and r.sub.i will be additive, resulting in even greater rates of change. Accordingly, admittances changes above a threshold value can be determined to be based on an effect on the outer layer, allowing for distinction among types of failures, and occurrences when both types of failures may occur simultaneously.
(56) In connection with
(57) The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.