Image projection apparatus
09952424 ยท 2018-04-24
Assignee
Inventors
Cpc classification
H04N9/3114
ELECTRICITY
H04N5/7458
ELECTRICITY
H04N9/3105
ELECTRICITY
H04N5/74
ELECTRICITY
International classification
G02B26/00
PHYSICS
H04N5/74
ELECTRICITY
H04N9/31
ELECTRICITY
Abstract
In a reflection-type image display for use in an image projection apparatus, when normal vectors of a pixel reflection surface in image display and non-display states are VA and VB, respectively, a Y axis is set in a normal direction of an image display surface with the pixel center as an origin, an X axis is set in a direction perpendicular to the Y axis and the normal vector VA, and a projection of the vector VB onto an XY plane is vb, the projection vb is at a predetermined angle not parallel to the Y axis, and among projections of illumination light incident on the pixel reflection surfaces onto the XY plane, a projection forming a maximum angle with respect to the Y axis exists only on a side with respect to the Y axis where a region in which the projection vb exists lies.
Claims
1. An image projection apparatus comprising: a reflection-type image display that forms an image by modulating intensity of illumination light by causing, in an image display surface composed of a plurality of pixel reflection surfaces, each of the pixel reflection surfaces to switch between two angular states, which are an image display state and an image non-display state, wherein the projection vb is at a predetermined angle not parallel to the Y axis when: a normal vector of the pixel reflection surfaces in the image display state is represented by VA, a normal vector of the pixel reflection surfaces in the image non-display state is represented by VB, a Y axis is set in a normal direction of the image display surface, with a pixel center as an origin, an X axis is set in a direction perpendicular to the Y axis and the normal vector VA, and a projection of the normal vector VB onto an XY plane is represented by vb; and among projections of illumination light incident on the pixel reflection surfaces onto the XY plane, a projection that forms a maximum angle with respect to the Y axis exists only on a side with respect to the Y axis where a region in which the projection vb exists lies.
2. The image projection apparatus according to claim 1, wherein a relationship of > is satisfied when: a Z axis is set in a direction perpendicular to the X axis and the Y axis, a plane that includes an illumination optical axis of illumination light incident on the pixel reflection surfaces and the Z axis is represented by plane HD, a plane that includes the illumination optical axis and is perpendicular to the plane HD is represented by plane HE, an angular distribution width of illumination light within the plane HD is represented by , and an angular distribution width of illumination light within the plane HE is represented by .
3. The image projection apparatus according to claim 1, further comprising: an illumination system that guides illumination light to the image display surface; and a projection system that projects an image displayed on the image display surface.
4. The image projection apparatus according to claim 3, wherein the illumination system includes an irregular-shaped aperture stop that has a noncircular shape and at least partly cuts such part of illumination light incident on the pixel reflection surfaces as is on a side with respect to the Y axis where the projection vb does not exist.
5. The image projection apparatus according to claim 4, wherein the projection system includes an irregular-shaped aperture stop that is conjugate with, and substantially identical in shape to, the irregular-shaped aperture stop of the illumination system.
6. The image projection apparatus according to claim 1, wherein a percentage of an amount of illumination light that sneaks into a back surface side of the pixel reflection surfaces with respect to an amount of the illumination light incident on the pixel reflection surfaces is 17.5% or lower.
7. An image projection apparatus comprising: a reflection-type image display that forms an image by modulating intensity of illumination light by causing, in an image display surface composed of a plurality of pixel reflection surfaces, each of the pixel reflection surfaces to switch between two angular states, which are an image display state and an image non-display state, wherein the projection vb is at a predetermined angle not parallel to the Y axis when: a normal vector of the pixel reflection surfaces in the image display state is represented by VA, a normal vector of the pixel reflection surfaces in the image non-display state is represented by VB, a Y axis is set in a normal direction of the image display surface, with a pixel center as an origin, an X axis is set in a direction perpendicular to the Y axis and the normal vector VA, and a projection of the normal vector VB onto an XY plane is represented by vb; and a relationship of < is satisfied when: an illumination optical axis vector of illumination light incident on the pixel reflection surfaces is represented by VC, a projection of the vector VC onto the XY plane is represented by vc, an angle formed by the projection vb and the projection vc is represented by , and an angle formed by the Y axis and the projection vb is represented by .
8. The image projection apparatus according to claim 7, wherein a percentage of an amount of illumination light that sneaks into a back surface side of the pixel reflection surfaces with respect to an amount of the illumination light incident on the pixel reflection surfaces is 17.5% or lower.
9. The image projection apparatus according to claim 7, wherein a relationship of > is satisfied when: a Z axis is set in a direction perpendicular to the X axis and the Y axis, a plane that includes an illumination optical axis of illumination light incident on the pixel reflection surfaces and the Z axis is represented by plane HD, a plane that includes the illumination optical axis and is perpendicular to the plane HD is represented by plane HE, an angular distribution width of illumination light within the plane HD is represented by , and an angular distribution width of illumination light within the plane HE is represented by .
10. The image projection apparatus according to claim 7, further comprising: an illumination system that guides illumination light to the image display surface; and a projection system that projects an image displayed on the image display surface.
11. The image projection apparatus according to claim 10, wherein the illumination system includes an irregular-shaped aperture stop that has a noncircular shape and at least partly cuts such part of illumination light incident on the pixel reflection surfaces as is on a side with respect to the Y axis where the projection vb does not exist.
12. The image projection apparatus according to claim 11, wherein the projection system includes an irregular-shaped aperture stop that is conjugate with, and substantially identical in shape to, the irregular-shaped aperture stop of the illumination system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(15) Embodiments and the like of image projection apparatus according to the present invention will be described below with reference to the accompanying drawings. Among different embodiments and the like, the same or equivalent parts are identified by the same reference signs, and no overlapping description will be repeated unless necessary.
(16) As already mentioned above, in conventionally well-known digital micromirror devices, the turning ON/OFF of each pixel is achieved by, for example, the rotation of a mirror surface through 12 about a rotation axis disposed at 45 to each side of the image display surface. In contrast, in a digital micromirror device of a new operation type (see, for example, Nonpatent Literature 1), the rotation of a mirror surface is not about one rotation axis. An image projection apparatus according to one or more embodiments of the present invention is related to an illumination configuration where illumination with respect to such a digital micromirror device of a new operation type is so performed as to achieve high-contrast display of images. Now, in order to describe advantages of such an illumination configuration, a description will first be given of a digital micromirror device of a new operation type.
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(19) In
(20) When, as described immediately above, among the projections of the illumination light L1, projections that each form the maximum angle max with respect to the Y axis exist in such a manner as to be symmetrical with respect to the Y axis (
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(22) Thus, in an image projection apparatus including a reflection-type image display element that forms an image by modulating intensity of illumination light by causing, in an image display surface composed of a plurality of pixel reflection surfaces, each of the pixel reflection surfaces to switch between two angular states, which are an image display state and an image non-display state, when a normal vector of the pixel reflection surfaces in the image display state is represented by VA, a normal vector of the pixel reflection surfaces in the image non-display state is represented by VB, a Y axis is set in a normal direction of the image display surface, with the pixel center as the origin, an X axis is set in the direction perpendicular to the Y axis and the normal vector VA, and the projection of the normal vector VB onto the XY plane is represented by vb, in a case where the projection vb forms a predetermined angle not parallel with respect to the Y axis, among the projections of the illumination light incident on the pixel reflection surfaces onto the XY plane, a projection that forms the maximum angle with respect to the Y axis exist only on a side with respect to the Y axis where a region in which the projection vb exists lies.
(23) Here, when the illumination light L1 sneaks into the back surface side of a pixel reflection surfaces MS in the OFF state, the illumination light L1 passes through an opening gap between the micromirrors MR. Thus, a consideration will now be given to the relationship between the incident angle of the illumination light L1 on the XY plane and a proportion () of the opening gap between the micromirrors MR in the OFF state. Assume that the illumination light L1 is incident at the incident angle on the image display surface DS composed of the pixel reflection surfaces MS which are tilted at a tilt angle and arranged at a pixel pitch P. In a case where the incident angle is zero degrees as shown in
(24) As the incident angle of the illumination light L1 on the XY plane becomes larger, the proportion of the opening gap decreases through which the illumination light L1 can sneak into the back surface side of the pixel reflection surfaces MS in the OFF state. For illumination light coming from a direction tilted toward the pixel normal line (in a case of >0), the proportion of the opening gap decreases through which the illumination light can sneak into the mirror back surface side; on the other hand, for illumination light coming from an opposite direction (in a case of <0), the proportion increases. Thus, by tilting the illumination optical axis of illumination light in a direction such that the proportion of the opening gap through which the illumination light can sneak into the back surface side of the pixel reflection surfaces MS decreases as shown in
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(26) In the second-type illumination configuration, as shown in
(27) Thus, in an image projection apparatus including a reflection-type image display element that forms an image by modulating intensity of illumination light by causing, in an image display surface composed of a plurality of pixel reflection surfaces, each of the pixel reflection surfaces to switch between two angular states, which are an image display state and an image non-display state, when a normal vector of the pixel reflection surfaces in the image display state is represented by VA, a normal vector of the pixel reflection surfaces in the image non-display state is represented by VB, a Y axis is set in a normal direction of the image display surface, with a pixel center as an origin, an X axis is set in a direction perpendicular to the Y axis and the normal vector VA, and a projection of the normal vector VB onto an XY plane is represented by vb, in a case where the projection vb is at a predetermined angle not parallel to the Y axis, when an illumination optical axis vector of the illumination light incident on the pixel reflection surfaces is represented by VC, a projection of the vector VC onto the XY plane is represented by vc, an angle formed by the projection vb and the projection vc is represented by , and an angle formed by the Y axis and the projection vb (in other words, the tilt angle of the pixel reflection surfaces MS) is represented by , the relationship of < be satisfied.
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(29) For example, let an aperture, or rather an acceptance angle, of a projection lens 7 (
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(31) In the image projection apparatus PJ1, a tapered-rod shaped rod integrator is used as the rod integrator 4 for the purpose of achieving illumination (flat illumination) where the illumination light L1 has a flat angular distribution. The lamp light source 1 is a discharge lamp that emits white light. The lamp reflector 2 has a reflection surface formed as an ellipsoid, and the lamp light source 1 is placed at a focal position of the ellipsoidal lamp reflector 2. Thus, a light beam from the lamp light source 1 is emitted as converged light. The converged light enters the color wheel 3. The color wheel 3 is formed with color filters that transmit color light of R (red) light, G (green) light, and B (blue) light. By rotating the color wheel 3, colors of illumination light are switched sequentially with time, and by displaying image information corresponding to each color on the digital micromirror device DP, it is possible to color a projection image.
(32) The light beam that has passed through the color wheel 3 enters the rod integrator 4 made of glass formed in a shape of an elongated rectangular pillar in section. The light beam that has entered the rod integrator 4 through a light entrance surface of the rod integrator 4 is totally reflected repeatedly on wall surfaces of the rod integrator 4 to be mixed, such that the light beam has uniform energy distribution when it reaches a light exit surface of the rod integrator 4. Disposed behind the rod integrator 4 are the relay optical system 5, the prism unit 6, and the digital micromirror device DP, which is a reflection-type image display element. Illumination light that has exited the rod integrator 4 then passes through the relay optical system 5 and the prism unit 6, and illuminates the image display surface DS of the digital micromirror device DP. Among reflection light from the illuminated digital micromirror device DP, such reflection light as is reflected by the pixel reflection surfaces MS in the ON state enters the projection lens 7 and is projected onto the screen as the projection light L2. On the other hand, light reflected from the pixel reflection surfaces MS in the OFF state becomes OFF light L1, and does not enter the projection lens 7, and thus is not projected onto the screen. As a result, an image is projected and displayed on the screen.
(33) The relay optical system 5 (including an entrance lens 5a attached to the first prism 6a) arranged between the rod integrator 4 and the prism unit 6 causes an image on the light exit surface of the rod integrator 4 to be projected onto the image display surface DS of the digital micromirror device DP, and performs uniform illumination. That is, the light exit surface of the rod integrator 4 is conjugate with the image display surface DS, and by forming the light exit surface of the rod integrator 4 in a shape substantially similar to that of the display area of the image display surface DS, efficient illumination is achieved. At this time, as shown in
(34) The light exit surface of the rod integrator 4 used here is formed in a rectangular shape that is substantially similar to the shape of the image display surface DS of the digital micromirror device DP, but the light entrance surface of the rod integrator 4 is formed in a substantially square shape, and the rod integrator 4 is tapered such that corresponding reflection surfaces are tilted. With the rod integrator 4 formed in such a shape, the angle of a light beam corresponding to a screen long-side direction with respect to the illumination optical axis AX1 becomes smaller each time the light beam is reflected, and the range of angular distribution in that direction becomes small. Thus, it is possible to obtain the illumination light beam L1 that has a flat angular distribution as shown in
(35) The image of the lamp light source 1 is formed on the light entrance surface of the rod integrator 4, and a light beam distribution range at the light entrance surface is circular in shape. Thus, even if the shape of the light entrance surface of the rod integrator 4 is made closer to a square shape by narrowing its shape in the long-side direction, loss of light entering the rod integrator 4 is small. Further, even through the angle of the illumination optical axis AX1 is shifted, the angular width of the illumination light beam L1 is also reduced in the direction of the angular shift, an amount of light lost by being cut by the stop of the projection lens 7 is also small.
(36) In the prism unit 6, the first prism 6a has a first light entrance surface S1, a critical surface S2, and a first light exit surface S3, and the second prism 6b has a second light entrance surface S4 and a second light exit surface S5. The critical surface S2 of the first prism 6a and the second light entrance surface S4 of the second prism 6b are arranged opposite each other with an air layer between them. Further, in order to produce telecentric illumination light, the entrance lens 5a is attached to the first light entrance surface S1 of the first prism 6a. The illumination light L1 travels through the entrance lens 5a to enter the first prism 6a through the first light entrance surface S1. The critical surface S2 of the first prism 6a is arranged so as to totally reflect the illumination light L1 incident thereon, and the illumination light L1 reflected by the critical surface S2 exits the first prism 6a through the first light exit surface S3, and illuminates the digital micromirror device DP.
(37) ON light reflected by the pixel reflection surfaces MS in the ON state, namely the projection light L2, enters the first prism 6a again through the first light exit surface S3, and reaches the critical surface S2 of the first prism 6a. Since the projection light L2 is incident on the critical surface S2 at an angle that does not fulfill a condition for total reflection, it passes through the critical surface S2 and enters the second prism 6b through the second light entrance surface S4 via the air layer. Then, the projection light L2 exits the second prism 6b through the second light exit surface S5, enters the projection lens 7, and is projected onto the screen. On the other hand, OFF light reflected by the pixel reflection surfaces MS in the OFF state, namely the unnecessary light L3, enters the first prism 6a through the first light entrance surface S1 and exits through the second light exit surface S5 like the projection light L2 does; however, as shown in
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(39) Table 1 shows contrast improving effect achieved with different shifting angles of the illumination light L1. The optical system assumed in Table 1 is one having an illumination system and a projection system F-numbers of which are both 2.5, and experiments were conducted with respect to pixel tilt angles of 14, 15, 16, 17, and 18. The F-number of a light beam is represented by 1/(2sin ) (where represents a one-side opening angle). F2.5 is approximately 11.5. As the angle of the illumination system was shifted, the position of the light beam passing through the projection system was deviated with respect to the stop aperture of the projection system. Accordingly, an amount of the projection light was reduced, but the amount of, and the percentage of, such part of the illumination light L1 as sneaked into the back surface side of the pixel reflection surfaces MS and became stray light was also reduced, and thus it is clear the contrast was improved along with the shifting. Further, a smaller pixel tilt angle helps improve the contrast by making the opening smaller through which light sneaks into the back surface side of the pixel reflection surfaces MS, and thus reducing the amount of stray light that sneaks into the back surface side of the pixel reflection surfaces MS. The first-type and second-type illumination configurations (
(40) TABLE-US-00001 TABLE 1 Pixel tilt angle Illumination shift angle 0 2 4 6 Illumination 14 Projection 1.000 0.964 0.878 0.768 F2.5 circular light amount stop Stray light 0.124 0.104 0.084 0.067 ( = ) amount Stray light 12.4% 10.7% 9.5% 8.7% percentage 15 Projection 1.000 0.967 0.881 0.776 light amount Stray light 0.139 0.121 0.102 0.081 amount Stray light 13.9% 12.5% 11.5% 10.5% percentage 16 Projection 1.000 0.969 0.886 0.784 light amount Stray light 0.157 0.140 0.119 0.098 amount Stray light 15.7% 14.4% 13.5% 12.5% percentage 17 Projection 1.000 0.969 0.891 0.796 light amount Stray light 0.176 0.157 0.136 0.112 amount Stray light 17.6% 16.2% 15.3% 14.0% percentage 18 Projection 1.000 0.970 0.894 0.800 light amount Stray light 0.195 0.175 0.153 0.130 amount Stray light 19.5% 18.0% 17.1% 16.2% percentage
(41) It is desirable that the percentage of stray light, in other words, the percentage of the amount of illumination light that sneaks into the back surface side of the pixel reflection surfaces with respect to the amount of the illumination light incident on the pixel reflection surfaces be 17.5% or lower. This stray light percentage indicates the proportion of the amount of light reflected from the back surface side when all the pixel reflection surfaces are in the image non-displaying state.
(42) Table 2 shows effects achieved by angle shifting performed in a case where the illumination light L1 is formed into a flat illumination light beam (
(43) TABLE-US-00002 TABLE 2 Pixel tilt angle Illumination shift angle 0 2 4 6 Illumination 14 Projection 0.915 0.915 0.911 0.873 F2.5 F4.2 light amount elliptical Stray light 0.106 0.091 0.077 0.060 stop With amount tapered rod Stray light 11.6% 9.9% 8.4% 6.9% ( = ) percentage 15 Projection 0.915 0.915 0.911 0.877 light amount Stray light 0.121 0.106 0.090 0.074 amount Stray light 13.2% 11.6% 9.9% 8.5% percentage 16 Projection 0.915 0.915 0.911 0.882 light amount Stray light 0.136 0.119 0.106 0.087 amount Stray light 14.9% 13.0% 11.7% 9.8% percentage 17 Projection 0.915 0.915 0.912 0.888 light amount Stray light 0.153 0.137 0.120 0.102 amount Stray light 16.7% 14.9% 13.2% 11.5% percentage 18 Projection 0.915 0.915 0.912 0.891 light amount Stray light 0.172 0.154 0.135 0.117 amount Stray light 18.8% 16.8% 14.8% 13.1% percentage
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(46) The fourth-type illumination configuration is configured such that, as shown in
(47) The image projection apparatus PJ3 (
(48) The illumination-system stop ST1 determines the shape of the projection light beam L2 at the position of the projection-system stop ST2. At this time, if the aperture of the projection-system stop ST2 is larger than a cross section of the projection light beam at the stop position, there is no loss of the projection light beam. However, the aperture is also large when stray light scattered by the micromirrors MR in the OFF state passes through the projection lens 7, and thus the contrast is degraded. On the other hand, if the aperture of the projection-system stop ST2 is smaller than the cross section of the projection light beam at the stop position, the aperture is also small when stray light scattered by the micromirrors MR in the OFF state passes through the projection lens 7, and thus a reduced amount of stray light passes through the projection lens 7. However, the amount of projection light L2 in the ON state that passes through the projection lens 7 is also reduced largely, and thus not much improving effect can be obtained. Thus, it is desirable that the aperture of the projection-system stop ST2 have a shape optically conjugate with, and similar in shape to, the aperture of the illumination-system stop ST1.
(49) In the case of the illumination configuration shown in Table 2, the illumination system may be provided with an F2.5F4.2 stop having an elliptical aperture, and the projection system may be provided with a stop having an elliptical aperture optically conjugate with the stop provided in the illumination system. In that case, the stop aperture in the projection lens 7 is eccentric with respect to the angle shift amount.
(50) In the image projection apparatuses having the above-described illumination configurations, it is assumed that one digital micromirror device DP is used, but those illumination configurations may be applied to an image projection apparatus that performs color-separation of light into illumination light beams of three RGB colors, performs display of images of the three RGB colors on three digital micromirror devices DP corresponding to the respective colors, and performs color-combination with respect to the images of the three RGB colors to project a resulting image onto a screen.
LIST OF REFERENCE SIGNS
(51) PJ1, PJ2, PJ3 image projection apparatus
(52) DP digital micromirror device (reflection-type image display element)
(53) DS image display surface
(54) MR micromirror
(55) MS pixel reflection surface
(56) ST1 illumination-system stop
(57) ST2 projection-system stop
(58) L1 illumination light
(59) L2 ON light (projection light, necessary light)
(60) L3 OFF light (unnecessary light)
(61) AX1 illumination optical axis
(62) AX2 projection optical axis
(63) 1 lamp light source
(64) 2 reflector (illumination system)
(65) 3 color wheel (illumination system)
(66) 4, 4A rod integrator (illumination system)
(67) 5 relay optical system (illumination system)
(68) 6 prism unit (optical path separation system)
(69) 7 projection lens (projection system)
(70) 8 light shielding plate
(71) 9 cylindrical lens
(72) Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.