FLEXIBLE BOARD FOR COMPONENT MOUNTING, AND DISPLAY DEVICE
20180107082 ยท 2018-04-19
Inventors
Cpc classification
H05K1/184
ELECTRICITY
H01L2224/73204
ELECTRICITY
H05K3/4092
ELECTRICITY
H05K1/189
ELECTRICITY
H05K2201/10681
ELECTRICITY
H05K2201/09781
ELECTRICITY
H05K1/18
ELECTRICITY
H05K1/028
ELECTRICITY
H05K1/117
ELECTRICITY
International classification
H05K1/18
ELECTRICITY
Abstract
Provided is a component-mounting flexible board allowing mounted driver circuits to share the same display panel or circuit board regardless of the number of driver circuits.
Of two source drivers 31 and 32 mounted in an SOF package 30, the source driver 31 has output wiring patterns respectively pressure-bonded to connection terminals S.sub.1 to S.sub.960 included in a first connection terminal group 11 of a liquid crystal panel 10. The source driver 32 has output wiring patterns respectively pressure-bonded to connection terminals S.sub.1 to S.sub.960 included in a second connection terminal group 12 of the liquid crystal panel 10. Dummy wiring patterns 36 are pressure-bonded to two dummy connection terminals 18 formed in a spared space between the first connection terminal group 11 and the second connection terminal group 12 of the liquid crystal panel 10.
Claims
1. A component-mounting flexible board for electrically connecting a display panel of a display device and a circuit board for supplying either image data or a control signal, or both, for driving the display panel, the component-mounting flexible board comprising: a flexible film substrate; a plurality of driver circuits configured to drive the display panel on the basis of either the image data or the control signal, or both, the driver circuits being mounted on the film substrate; a plurality of input wiring patterns formed on the film substrate for each of the driver circuits so as to electrically connect input terminals of the driver circuit to the circuit board; and a plurality' of output wiring patterns formed on the film substrate for each of the driver circuits so as to electrically connect output terminals of the driver circuit to the display panel, wherein, the input wiring patterns constitute an input wiring pattern group for each of the driver circuits, the output wiring patterns constitute an output wiring pattern group for each of the driver circuits, and a first looseness prevention portion is formed either in a spared space between the input wiring pattern groups or a spared space between the output wiring pattern groups, or both,
2. The component-mounting flexible board according to claim 1, wherein the first looseness prevention portion consists of one or more dummy wiring patterns.
3. The component-mounting flexible board according to claim 1, wherein the first looseness prevention portion is a cut provided in the film substrate.
4. The component-mounting flexible board according to claim 1, wherein the component-mounting flexible board is an SOF package.
5. The component-mounting flexible board according to claim 1, wherein the component-mounting flexible board is a TCP.
6. The component-mounting flexible board according to claim 1, wherein both the input wiring pattern groups and the output wiring pattern groups are arranged such that the first looseness prevention portion formed in the spared space is interposed therebetween.
7. The component-mounting flexible board according to claim 1, wherein the driver circuit is a data signal line driver circuit configured to generate an analog signal voltage on the basis of the image data and apply the analog signal voltage to a data signal line formed on the display panel.
8. A display device comprising: a display panel configured to display an image; a component-mounting flexible board of claim 1 having mounted thereon a plurality of driver circuits configured to drive the display panel; and a circuit board configured to supply image data and a control signal to the driver circuits, wherein, the display panel includes for each of the driver circuits an output connection terminal group consisting of a plurality of connection terminals for connecting output wiring patterns of the component-mounting flexible hoard to the driver circuit, the circuit board includes for each of the driver circuits an input connection terminal group consisting of a plurality of connection terminals for connecting input wiring patterns of the component-mounting flexible board to the driver circuit, and either the output connection terminal groups of the display panel or the input connection terminal groups of the circuit board, or both, are arranged such that a second looseness prevention portion is disposed at a position corresponding to a first looseness prevention portion formed in or on the component-mounting flexible board.
9. The display device according to claim 8, wherein, the first looseness prevention portion formed in or on the component-mounting flexible board consists of one or more dummy wiring patterns, and the second looseness prevention portion formed on the display panel or the circuit board consists of one or more dummy connection terminals connectable to the dummy wiring pattern.
10. The display device according to claim 8, wherein, the first looseness prevention portion formed in or on the component-mounting flexible board is a cut, the second looseness prevention portion formed on the display panel or the circuit board is a spared space, and the component-mounting flexible board is pressure-bonded to the display panel or the circuit board such that the cut overlaps neither the display panel nor the circuit board.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
1. First Embodiment
[0064] <1.1 Configuration of the Liquid Crystal Display Device>
[0065]
[0066] Furthermore, disposed outside the source boards 20 are the control boards 80. The control boards 80 are provided with timing controllers 90 for generating required image data and control signals for driving the source drivers and the gate drivers, on the basis at least of externally provided image signals DV and timing signals TS. The image data and the control signals for controlling the source drivers are provided from the timing controllers 90 through the source boards 20 to source drivers (not shown) mounted in the SOF packages 30, whereas the control signals for controlling the gate drivers are provided from the timing controllers 90 sequentially through the source boards 20, the SOF packages 30, and the gate boards 50 to gate drivers (not shown) mounted in the SOF packages 60.
[0067] The number of SOF packages 30 and the number of SOF packages 60 are respectively determined by the number of data signal lines and the number of scanning signal lines, both of which are formed on the liquid crystal panel 10. Moreover, in
[0068] The following is directed to the SOF package 30 in which to mount the source driver, and because the same description applies to the SOF package 60 in which to mount the gate driver, any description of the SOF package 60 will be omitted.
[0069]
[0070] Moreover, near the intersections of the data signal lines SL(1) to SL(M) and the scanning signal lines GL(1) to GL(N), there are formed pixel forming portions 5 for holding analog signal voltages provided by the source drivers via the data signal lines SL(1) to SL(M). The analog signal voltages generated by the source drivers are applied to the data signal lines SL(1) to SL(M), and the scanning signal lines GL(1) to GL(N) are selected one by one in a sequential manner on the basis of scanning signals generated by the gate drivers. The analog signal voltages being applied to the data signal lines are written to and held in the pixel forming portions 5 that are connected to the scanning signal line selected in the above manner, with the result that the liquid crystal display device displays an image on the liquid crystal panel 10. The data signal lines SL(1) to SL(M) are connected in groups of a predetermined number to the source drivers mounted in the SOF packages 30, and the scanning signal lines GL(1) to GL(N) are connected in groups of a predetermined number to the gate drivers mounted in the SOF packages 60.
[0071] <1.2 Configuration of the SOF Package>
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[0075] Likewise, the output wiring patterns 35 that are connected to the output terminals arranged along the long side of the source driver 31 on the liquid crystal panel 10 side are formed so as to extend to the edge of the SOF package 30 on the liquid crystal panel 10. The output wiring patterns 35 that are connected to the left-side output terminals of the source driver 32, which are arranged on the long side of the source driver 32 on the source board 20 side, are formed so as to extend to the edge of the SOF package 30 on the liquid crystal panel 10 through the space between the source driver 31 and the source driver 32 as well as a spared space to the right of the source driver 32. The output wiring patterns 35 that are connected to the right-side output terminals of the source driver 32 are formed so as to extend to the edge of the SOF package 30 on the liquid crystal panel 10 through a spared space to the right of the source driver 32. Note that the wiring patterns 35 that are connected to the output terminals of the source driver 32 will also be referred to collectively as the second output wiring pattern group 35b.
[0076] Furthermore, there are also formed wiring patterns for supplying the liquid crystal panel 10 with voltages provided by the control board 80, including a common voltage applied to a common electrode (not shown), which creates liquid crystal capacitance together with pixel electrodes (not shown), and auxiliary capacitance voltages applied to auxiliary capacitance lines (not shown), which create auxiliary capacitance. These voltages are directly provided to the liquid crystal panel 10, and therefore, directly provided to the liquid crystal panel 10 via the wiring patterns provided near either the right or left edge of the SOF package 30. Moreover, the gate driver control signals generated by the timing controllers 90 are provided to the gate boards 50 through the SOF packages 30, and therefore, the wiring patterns therefor are also formed near the edges of the SOF packages 30. Further, the SOF packages 30 have formed therein dummy wiring patterns 36 respectively connected to dummy connection terminals 18 of the liquid crystal panel 10 and dummy connection terminals 28 of the source boards 20, both of which will be described later. Accordingly, neither signals nor voltages are applied to the dummy wiring patterns 36.
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[0078] <1.3 Arrangement of Connection Terminals on the Liquid Crystal Panel and the Source Board>
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[0081] <1.4 Pressure-bonding of the Liquid Crystal Panel and the Source Board to the SOF Package>
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[0083] A detailed description will be given below concerning the state of the connections between the output wiring patterns of the SOF package 30 and the connection terminals of the liquid crystal panel 10.
[0084] Referring back to
[0085] In the case where a plurality of SOF packages 30 are pressure-bonded to the liquid crystal panel 10, also, the output wiring patterns and the dummy wiring patterns of each of the SOF packages 30 are respectively pressure-bonded to the connection terminals and the dummy connection terminals of the liquid crystal panel 10, and the input wiring patterns and the dummy wiring patterns of the SOF package 30 are respectively pressure-bonded to the connection terminals and the dummy connection terminals of the source board 20. As a result, the SOF packages 30 can be pressure-bonded to the liquid crystal panel 10 and also to the source board 20.
[0086] The following is the reason why the dummy wiring patterns 36 and the dummy connection terminals 18 are respectively provided to the SOF package 30 and the liquid crystal panel 10 and pressure-bonded together as described above. If the source driver is further miniaturized, with the result that wiring patterns can be formed around the source driver mounted in an SOF package, such an SOF package with a single source driver mounted therein is used in place of the SOF package 30. In such a case, if there is no spared space between the first connection terminal group 11 and the second connection terminal group 12 arranged on the liquid crystal panel 10, two SOF packages are pressure-bonded with their edges overlapping each other. Therefore, to prevent the two SOF packages from overlapping each other, the liquid crystal panel 10 is required to be redesigned to change the position of the connection terminals. To avoid such a design change, some space is spared between the first connection terminal group 11 and the second connection terminal group 12.
[0087] In the case where an SOF package 30 with two source drivers mounted therein is pressure-bonded to the liquid crystal panel 10 with a spared space, if the SOF package to be pressure-bonded to the liquid crystal panel 10 has a space spared simply at a position corresponding to the spared space on the liquid crystal panel 10, the SOF package tends to loosen from the liquid crystal panel 10 at the position of the spared space. In such a state, if the liquid crystal panel 10 is heated, the SOF package might expand due to the heat. At this time, the amount of heat expansion varies between the portions pressure-bonded to the connection terminals of the SOF package and the loose portion not being firmly pressure-bonded to the connection terminals. As a result, a load is applied to the closest connection terminal to the loose portion without being firmly pressure-bonded, with the result that connection defects such as peeling off might occur at the closest connection terminal. Note that the dummy wiring patterns 36 provided on the SOF package 30 will also be referred to as the first looseness prevention portion, and the dummy connection terminals 18 provided to the liquid crystal panel 10 and the dummy connection terminals 28 provided to the source board will also be referred to as the second connection terminals.
[0088] Therefore, to preclude the SOF package from loosening in a spared space on the liquid crystal panel 10, the SOF package 30 is provided with the dummy wiring patterns, which are pressure-bonded to the dummy connection terminals 18 provided to the liquid crystal panel 10. As a result, the SOF package 30 is fixed to the liquid crystal panel 10 even in a spared space, with the result that the SOF package 30 does not loosen from the liquid crystal panel in any portion. Thus, the occurrence of connection defects can be prevented.
[0089] <1.5 Effects>
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[0092] Furthermore, the SOF package 30 is provided with the dummy wiring patterns 36, and the liquid crystal panel and the source board 20 are provided with the dummy connection terminals 18 and 28, with the result that the SOF package 30 can be precluded from loosening from the liquid crystal panel 10 and the source board 20. Thus, it is possible to prevent the occurrence of connection defects at the portions where the SOF package 30 is pressure-bonded to the liquid crystal panel 10 and the source board 20.
[0093] Furthermore, one SOF package 30 is replaced by two SOF packages 40, eliminating the need for the dummy connection terminals 18 and 28 respectively provided to the liquid crystal panel 10 and the source board 20. Thus, the spaces for forming the dummy connection terminals 18 and 28 can be utilized as new wiring spaces, resulting in an increased degree of freedom in designing the wiring patterns formed on the liquid crystal panel 10 and the source board 20.
[0094] It should be noted that even if miniaturization of the source driver for the liquid crystal display device is feasible, the SOF package 30 can continue to be used instead of using the SOF package 40, considering production cost, reliability, workability for production process, etc. Moreover, either the SOF package 30 or the SOF package 40 may be selectively used depending on the purpose or other factors. In either case, the liquid crystal panel 10 and the source board 20 can be used without modification, and therefore, it is simply required to change the SOF packages.
[0095] <1.6 Variants>
[0096] In the embodiment, when the SOF package 30 with two source drivers 31 and 32 mounted therein is pressure-bonded to the liquid crystal panel, the dummy connection terminals 18 are provided between the first connection terminal group 11 and the second connection terminal group 12 of the liquid crystal panel 10, and also the dummy connection terminals 28 are provided between the first connection terminal group 21 and the second connection terminal group 22 of the source board 20. However, these dummy connection terminals may be provided to only one of the liquid crystal panel 10 or the source board 20.
[0097] This state will be described with respect to a case where SOF packages 40 are used, each having only one source driver 41 mounted therein because of advances in source driver miniaturization.
[0098] However, the source board 20 is provided with no dummy connection terminals. Therefore, when the two SOF packages 40, rather than the SOF package 30, are pressure-bonded, the input wiring patterns of the SOF package 40 connected to the source driver 31 do not positionally correspond to the connection terminals in the first connection terminal group 21 of the source board 20. Likewise, the input wiring patterns of the SOF package 40 connected to the source driver 32 do not positionally correspond to the connection terminals in the second connection terminal group 22 of the source board 20. Therefore, to change the position of the connection terminals, the source board 20 is required to be redesigned. As a result, it is necessary to produce a new source board, even though the same liquid crystal panel 10 as that used with the SOF package 30 can still be used.
[0099] It should be noted that in the case where only the source board 20 is provided with dummy connection terminals, and two SOF packages 40 are pressure-bonded in place of the SOF package 30, it is not necessary to redesign the source board. Accordingly, the same source board 20 as that used with the SOF package 30 can be used, but it is still necessary to redesign the liquid crystal panel. This is the same as in the case where the dummy connection terminals are provided to the liquid crystal panel 10, and therefore, any detailed description and figure will be omitted. In this manner, in the case where only one of the liquid crystal panel 10 or the source board 20 is desired to be used, only the desired one can be provided with dummy connection terminals, and also the SOF package 30 can be provided with dummy wiring patterns at a corresponding position.
2. Second Embodiment
[0100] Next, a liquid crystal display device according to a second embodiment of the present invention will be described. The block diagram of the liquid crystal display device according to the present embodiment and the diagram illustrating the liquid crystal panel 10 are the same as
[0101] <2.1 Configuration of the SOF Package>
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[0103] However, unlike the SOF package 30, the SOF package 130 has cuts 135 provided at the center of each side parallel to the long sides of the source drivers 31 and 32. The cuts 135 are formed so as to be positioned between the first connection terminal group 11 and the second connection terminal group 12 provided to the liquid crystal panel 10 when the SOF package 130 is pressure-bonded to the liquid crystal panel 10, and the length of each cut 135 is approximately equal to the distance between the first connection terminal group 11 and the second connection terminal group 12. Moreover, as for the dimension (depth) vertical to the longitudinal direction, the cuts 135 are formed to such a depth that the cuts 135 do not overlap the liquid crystal panel 10 when the SOF package 130 is pressure-bonded to the liquid crystal panel 10.
[0104] <2.2 Pressure-bonding of the Liquid Crystal Panel and the Source Board to the SOF Package>
[0105]
[0106] It should be noted that the connections between the output wiring patterns formed on the SOF package 130 and the first and second connection terminal groups 11 and 12 of the liquid crystal panel 10 are the same as those shown in
[0107] The following is the reason why the cuts 135 are provided in the SOF package 130 as described above. In the case where an SOF package with no cuts 135 is pressure-bonded to the liquid crystal panel 10, some load is placed on the closest connection terminal to, if any, a portion of the SOF that is loose without being properly pressure-bonded, with the result that connection defects such as peeling off become more likely to occur at the closest connection terminal, as described in the first embodiment. However, in the case of the SOF package 130 with the cuts 135 provided at portions that are prone to loosen, these portions are resistant to loosening, making it possible to prevent the occurrence of connection defects between the wiring patterns of the SOF package 130 and the connection terminals of the liquid crystal panel 10. While the foregoing has been directed to the case where the SOF package 130 is pressure-bonded to the liquid crystal panel 10, the same applies to the case where the SOF package 130 is pressure-bonded to the source board 20, and the source board 20 is also provided with cuts 135.
[0108] <2.3 Effects>
[0109] In the present embodiment, in the case where the SOF package has only one miniaturized source driver 41 mounted therein, the SOF package is the same as the SOF package 40 shown in
[0110] Furthermore, the SOF package 130 is provided with the cuts 135, and the liquid crystal panel 10 and the source board 20 are provided with the spared spaces 14 and 24, with the result that the SOF package 130 can be prevented from loosening from the liquid crystal panel 10 and the source board 20. Thus, it is possible to prevent the occurrence of connection defects at the portions where the SOF package 130 is pressure-bonded to the liquid crystal panel 10 and the source board 20.
[0111] Furthermore, the spared space 14, which is provided between the first and second connection terminal groups 11 and 12 of the liquid crystal panel 10, and the spared space 24, which is provided between the first and second connection terminal groups 21 and 22 of the source board 20, can be utilized as additional wiring spaces, resulting in an increased degree of freedom in designing the wiring patterns on the liquid crystal panel 10 and the source board 20.
[0112] It should be noted that even if miniaturization of the source driver for the liquid crystal display device is feasible, the SOF package 30 can continue to be used instead of using the SOF package 40, considering production cost, reliability, workability for production process, etc. Moreover, either the SOF package 30 or the SOF package 40 may be selectively used depending on the purpose or other factors. In either case, the liquid crystal panel 10 and the source board 20 can be used without modification, and therefore, it is simply required to change the SOF packages.
[0113] <2.4 Variant>
[0114] In the embodiment, in the case where the SOF package 130 with the two source drivers 31 and 32 mounted therein is pressure-bonded to the liquid crystal panel 10, the spared space 14 is provided between the first connection terminal group 11 and the second connection terminal group 12 of the liquid crystal panel 10, and further, the spared space 24 is provided between the first connection terminal group 21 and the second connection terminal group 22 of the source board 20. However, only one of the liquid crystal panel 10 or the source board 20 may be provided with such a spared space. For example, in the case where only the liquid crystal panel 10 is provided with the spared space 14, the spared space 14 is simply provided in place of the dummy connection terminals on the liquid crystal panel 10 in
3. Variants Common to the Embodiments
[0115] In the embodiments, the SOF package 30 or 130 with the source driver 31 or 32 mounted therein is pressure-bonded to the liquid crystal panel 10 and the source board 20. However, a TCP (tape carrier package) 530 with a source driver provided therein may be pressure-bonded to the liquid crystal panel 10 and the source board 20.
[0116] The TCP 530 has the wiring conductors 502 inside the device hole 504, and therefore, also due to the thickness of the copper thin film, it is more difficult to achieve a fine lead pitch for the TCP 530 than for the SOF package 30, but still, the TCP 530 can be used in place of the SOF package 30. Moreover, a TCP with cuts 135 provided in opposite side surfaces can be used in place of the SOF package 130. Accordingly, the SOF packages 30 and 130 and the TCP 530 will also be referred to herein collectively as the component-mounting flexible boards.
[0117] Furthermore, the embodiments have been described with respect to the case where the SOF package 30 or 130 with two source drivers mounted therein is used, but an SOF package 230 with three or more source drivers mounted therein may be used.
[0118] Furthermore, the embodiments and the variants thereof have been described with respect to the SOF packages with the source drivers mounted therein. However, the present invention can be similarly applied to SOF packages with gate drivers mounted therein. Accordingly, the source driver and the gate driver are also referred to collectively as the driver circuits.
INDUSTRIAL APPLICABILITY
[0119] The present invention is directed to component-mounting flexible boards and display devices, and is particularly suitable for component-mounting flexible boards on which to mount components required for driving display devices such as liquid crystal display devices, and also suitable for such display devices.
DESCRIPTION OF THE REFERENCE CHARACTERS
[0120] 10 liquid crystal panel (display panel)
[0121] 11 first connection terminal group (output connection terminal group)
[0122] 12 second connection terminal group (output connection terminal group)
[0123] 14 spared space (second looseness prevention portion)
[0124] 18, 28 dummy connection terminal (second looseness prevention portion)
[0125] 20 source board (circuit board)
[0126] 21 first connection terminal group (input connection terminal group)
[0127] 22 second connection terminal group (input connection terminal group)
[0128] 24 spared space (second looseness prevention portion)
[0129] 30, 130 SOF package (component-mounting flexible board)
[0130] 31, 32, 33 source driver
[0131] 34 input wiring pattern
[0132] 35 output wiring pattern
[0133] 35a first output wiring pattern group
[0134] 35b second output wiring pattern group
[0135] 35c third output wiring pattern group
[0136] 36 dummy wiring pattern (first looseness prevention portion)
[0137] 40 SOF package (with miniaturized source driver mounted therein)
[0138] 41 (miniaturized) source driver
[0139] 50 gate board (circuit board)
[0140] 60 SOF package (component-mounting flexible board)
[0141] 135 cut (first looseness prevention portion)