Heat Exchanger for a Device that Produces Combustible Product Gas from Carbon-Containing Input Materials
20180106551 ยท 2018-04-19
Inventors
Cpc classification
F28F2009/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D7/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/1607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger for cooling product gas generated from biomass includes a cylindrical main body, a rod-shaped component, a gas inlet and a gas outlet. The cylindrical main body has a circumferential cladding. An annular flow channel is formed in the cylindrical main body around the rod-shaped component, which extends axially in the main body. The gas inlet and gas outlet are disposed towards opposite ends of the main body. The gas inlet is tubular and enters the annular flow channel tangentially to the circumferential cladding and perpendicularly to the axial direction of the cylindrical main body. The velocity of the cooling product gas is maintained by making the cross-sectional area of the gas outlet smaller than that of the gas inlet. A helical shaped guide plate is disposed in the annular flow channel and has an outer circumferential edge that seals against an inner surface of the circumferential cladding.
Claims
1-15. (canceled)
16. A heat exchanger component, comprising: a cylindrical main body with a first end, a second end and a circumferential cladding; a rod-shaped component extending axially in the cylindrical main body from the first end to the second end, wherein an annular flow channel is formed around the rod-shaped component in the cylindrical main body; a gas inlet disposed towards the first end, wherein the gas inlet is tubular and enters the annular flow channel tangentially to the circumferential cladding, and wherein the gas inlet has a first cross-sectional area; and a gas outlet disposed towards the second end, wherein the gas outlet has a second cross-sectional area, and wherein the first cross-sectional area is larger than the second cross-sectional area.
17. The heat exchanger component of claim 16, wherein the cylindrical main body has an axial direction, and wherein the gas inlet enters the annular flow channel perpendicularly to the axial direction of the cylindrical main body.
18. The heat exchanger component of claim 16, wherein the gas outlet leads out of the annular flow channel tangentially to the cylindrical main body.
19. The heat exchanger component of claim 18, wherein the cylindrical main body has an axial direction, and wherein the gas outlet leads out of the annular flow channel perpendicularly to the axial direction of the cylindrical main body.
20. The heat exchanger component of claim 16, further comprising: a helical shaped guide plate disposed in the annular flow channel.
21. The heat exchanger component of claim 20, wherein the helical shaped guide plate has an outer circumferential edge that seals tightly against an inner surface of the circumferential cladding.
22. The heat exchanger component of claim 21, wherein the helical shaped guide plate fits tightly around the rod-shaped component.
23. The heat exchanger component of claim 20, wherein the cylindrical main body has an axial direction, and wherein the helical shaped guide plate fully fills the annular flow channel when viewed in the axial direction of the cylindrical main body.
24. The heat exchanger component of claim 16, wherein the annular flow channel has a cross-sectional area that remains constant between the gas inlet and the gas outlet.
25. The heat exchanger component of claim 16, further comprising: an outer cylindrical container, wherein the cylindrical main body is coaxially oriented inside the outer cylindrical container forming a channel between the circumferential cladding and the outer cylindrical container.
26. The heat exchanger component of claim 25, wherein a heat transfer medium is disposed in the channel formed between the circumferential cladding and the outer cylindrical container.
27. The heat exchanger component of claim 16, wherein the gas outlet has a length, and wherein the second cross-sectional area of the gas outlet remains constant throughout the length.
28. A heat exchanger system, comprising: a first cylindrical main body with a left side, a right side and a first circumferential cladding; a first gas inlet disposed towards the left side, wherein the first gas inlet is tubular and enters the first cylindrical main body tangentially to the first circumferential cladding, and wherein the first gas inlet has a first cross-sectional area; a first gas outlet disposed towards the right side, wherein the first gas outlet has a second cross-sectional area, and wherein the first cross-sectional area is larger than the second cross-sectional area; a second cylindrical main body with a first end, a second end and a second circumferential cladding; a second gas inlet disposed towards the first end, wherein the second gas inlet is tubular and enters the second cylindrical main body tangentially to the second circumferential cladding, and wherein the second gas inlet has the second cross-sectional area and is connected to the first gas outlet; and a second gas outlet disposed towards the second end, wherein the second gas outlet has a third cross-sectional area, and wherein the second cross-sectional area is larger than the third cross-sectional area.
29. The heat exchanger system of claim 28, further comprising: a first rod-shaped component extending axially in the first cylindrical main body from the left side to the right side, wherein a first annular flow channel is formed around the first rod-shaped component in the first cylindrical main body; and a second rod-shaped component extending axially in the second cylindrical main body from the first end to the second end, wherein a second annular flow channel is formed around the second rod-shaped component in the second cylindrical main body, and wherein the second annular flow channel has a cross-sectional area that is smaller than that of the first annular flow channel.
30. The heat exchanger system of claim 29, further comprising: a helical shaped guide plate disposed in the first annular flow channel, wherein the helical shaped guide plate has an outer circumferential edge that seals tightly against an inner surface of the first circumferential cladding.
31. The heat exchanger system of claim 28, further comprising: an outer cylindrical container, wherein the first cylindrical main body is coaxially oriented inside the outer cylindrical container forming a channel between the first cylindrical main body and the outer cylindrical container.
32. A device for producing a product gas from carbon-containing material, comprising: a gasifier container with a first diameter; a gasifier component with a second diameter, an upper closed end and a lower open end, wherein the upper closed end of the gasifier component projects up and out of the gasifier container, and wherein the first diameter is larger than the second diameter; a supply inlet adapted to receive the carbon-containing material into the upper closed end of the gasifier component; an air supply inlet that enters the gasifier component near the upper closed end and through which combustion air is fed into the gasifier component; a grate adapted to support the carbon-containing material that is disposed in a lower portion of the gasifier container; a product gas vent leading out of the gasifier container below the grate and through which the product gas generated from the carbon-containing material exits the gasifier container; and a heat exchanger component that includes a gas inlet, a gas outlet and a cylindrical main body, wherein the gas inlet has a first cross-sectional area and the gas outlet has a second cross-sectional area, wherein the gas inlet is connected to the product gas vent, wherein the gas inlet enters the heat exchanger component tangentially to the cylindrical main body, and wherein the first cross-sectional area is larger than the second cross-sectional area.
33. The device of claim 32, wherein the gas outlet leads out of the heat exchanger component tangentially to the cylindrical main body.
34. The device of claim 32, wherein heat exchanger component includes a helical shaped guide plate disposed in the cylindrical main body.
35. The device of claim 32, wherein the cylindrical main body has a cross-sectional area that remains constant between the gas inlet and the gas outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, where like numerals indicate like components, illustrate embodiments of the invention.
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027] Reference will now be made in detail to some embodiments of the invention, examples of which are illustrated in the accompanying drawing.
[0028]
[0029] The cross-sectional area of the gas outlet 14 is made smaller than the cross-sectional area of the gas inlet 13 to account for the fact that the volume of the gas flow decreases as the gas flow cools in the heat exchanger component 10. The flow velocity of the gas flow 11 would decrease if the cross-sectional area and initial flow volume were maintained constant while the temperature of the gas flow 11 decreases. By making the cross-sectional area of the gas outlet 14 smaller than that of the gas inlet 13, the flow velocity at the gas outlet 14 is made to equal approximately the flow velocity at gas inlet 13.
[0030] The gas inlet 13 enters tangentially and transversely into an annular flow channel 15 of the cylindrical main body 16 of the heat exchanger component 10. The gas outlet 14 also exits the cylindrical main body 16 transversely and tangentially from the annular flow channel 15. The gas inlet 13 and the gas outlet 14 pass through the cylindrical outer cladding 17 of the main body 16. By allowing the gas flow 11 to enter the annular flow channel 15 tangentially, a screw-thread, cyclone or helical shaped gas stream is generated inside the flow channel 15 that travels in a helix around a rod-shaped member 18 oriented axially in the cylindrical main body 16.
[0031] The flow velocity of the gas flow 11 that includes solid particles 12 is very high in the vicinity of the gas inlet 13, which allows the Prandtl boundary layer 19 on the inner side 20 of the circumferential cladding 17 of the main body 16 to be comparatively thin. The Prandtl boundary layer 19 is compressed by the high centrifugal forces resulting from the high flow velocity. This significantly increases the heat transfer between the gas flow 11 and the cladding 17 such that the outer side 21 of the cladding 17 releases more heat to the environment. Because of the high centrifugal forces, the solid particles 12 also concentrate in a narrow region on the inner side 20 of the cladding 17, thereby sharply increasing the probability of particle collisions and the caking of smaller particles into larger particles. Larger solid particles are easier to separate using downstream filters. Finally, due to the high flow velocity and the associated turbulence of the flow, solid particles 12 are prevented from being deposited on the inner side 20 of the circumferential cladding 17, which would more likely occur with a laminar flow.
[0032] The disclosed configuration of the heat exchanger component 10 promotes the formation and maintenance of the desired helical gas flow 11 within the annular flow channel 15. Specifically, the heat exchanger component 10 is configured such that the gas inlet 13 and the gas outlet 14 lead into the cylindrical main body 16 tangentially and perpendicularly to the longitudinal direction of the cylindrical main body 16.
[0033] In another embodiment, a helical (screw-thread shaped) guide plate 22 is disposed in the cylindrical main body 16 and maintains a helical gas stream through the heat exchanger component 10. The helical shaped guide plate 22 may have one or more windings. A plurality of helical shaped guide plates may also be used. It is beneficial for the helical shaped guide plates to have one or just a few windings because the greater the number of windings, the more pressure of the gas stream is lost in the heat exchanger, which is undesirable. For this reason, it is advantageous to provide just one helical shaped guide plate per heat exchanger component 10.
[0034] By designing the gas inlet 13 and gas outlet 14 to open transversely and tangentially into the flow channel 15, a helical flow of gas is created inside the flow channel 15 that travels around the center rod-shaped component 18 of the main body 16. The helical shaped gas stream is maintained in the flow channel 15 by the helical shaped guide plate 22 that tightly surrounds the rod-shaped component 18 and extends outwards to the inner side 20 of the circumferential cladding 17.
[0035]
[0036] The volume of the gas flow 11 decreases as the gas flow 11 in the heat exchanger component 10 cools, thereby also reducing the flow velocity. To compensate for the reduced flow velocity, the cross-sectional area 26 of the gas outlet 14 is made smaller than the cross-sectional area 27 of the gas inlet 13. The flow velocity at the gas inlet 13 can be made approximately equal to the flow velocity in the gas outlet 14 by sufficiently reducing the cross-sectional area 26 of the gas outlet 14 compared to that of the gas inlet 13.
[0037] The reduction in the volume of the gas flow 11 resulting from the heat extraction causes the flow velocity to drop between the gas inlet 13 and the gas outlet 14. In addition, as the centrifugal forces in the helical shaped gas flow 11 decrease with decreased flow velocity from the gas inlet 13 to the gas outlet 14, the heat transfer coefficient drops, and the thickness of the Prandtl boundary layer 19 increases, as shown in
[0038] The heat exchanger system 28 is formed by connecting the gas outlet 14 of the ith heat exchanger component to the gas inlet 13 of the (i+1)th heat exchanger component. Because the cross-sectional area of the gas outlet 14 of the ith heat exchanger component (also the gas inlet 13 of the (i+1)th heat exchanger component) is made smaller than the cross-sectional area of the gas inlet 13 of the ith heat exchanger component, the gas flow 11 is accelerated back to the original flow velocity. By maintaining the original high flow velocity, high centrifugal forces are again present in the region of the gas inlet 13 of the (i+1)th heat exchanger component, and the Prandtl boundary layer 19 is tightly pressed to the inner side 20 of the cladding 17 of the main body 16 of the (i+1)th heat exchanger component.
[0039] As the volume of the gas flow 11 decreases from cooling in successive downstream heat exchanger components of the heat exchanger system 28, the volume of the annular flow channel in each successive step of the heat exchanger system 28 is decreased in order to prevent the flow velocity from decreasing.
[0040] By using the heat exchanger system 28 in a device for producing a combustible product gas from carbon-containing input materials, the gas producing device becomes more efficient. For the same gas production, the size of the heat exchanger system can be smaller on account of the compactness of the design of the linked heat exchanger components.
[0041]
[0042] A helical gas stream 33 is created in the annular flow channel 15 around the rod-shaped member 18 by orienting the gas inlet 13 tangentially into the annular flow channel 15. The cross-sectional area 34 of the annular flow channel 15 is constant between the gas inlet 13 and the gas outlet 14. In this way, the flow velocity v of the gas flow 11 containing solid particles 12 is sufficiently high in the vicinity of the gas inlet 13 so that the Prandtl boundary layer 19 on the inner side 20 of the cladding 17 of the main body 16 is comparatively thin, as shown in
[0043]
[0044] Because heat is continuously withdrawn from the gas flow 11 through the cladding 17, the volume of the gas flow 11 is continuously reduced, while the mass flow remains constant. The reduction in the volume of the gas flow 11 reduces the flow velocity v, and consequently also the centrifugal forces of the gas flow 11. With reduced flow velocity v, the thickness of the Prandtl boundary layer 19 increases, and the heat transfer coefficient of the cladding 17 is reduced between the gas inlet 13 and the gas outlet 14. The increase in the thickness of the Prandtl boundary layer 19 from the gas inlet 13 towards the gas outlet 14 is illustrated in
[0045]
[0046]
[0047] The cross-sectional areas 34, 42 and 43 of the annular flow channels 15 of the three heat exchanger components 39, 40 and 41, respectively, are successively smaller. Due to the reduction of the cross-sectional areas 34, 42 and 43 from one heat exchanger component downstream to the next, the reduction of the volume of the gas flow 11 on account of the cooling is offset. By reducing the cross-sectional areas 26 of the gas outlets 14 of successive downstream heat exchanger components compared to the cross-sectional area 27 of the gas inlet 13 of each component, the flow velocity v at the gas inlet 13 of each downstream component is held constant, and the conditions of the centrifugal forces in each annular flow channel are approximately the same.
[0048] In
[0049]
[0050] A tubular gasifier component 50 has a lower open end 51 and an upper closed end 52. The gasifier component 50 projects with its lower open end 51 down into the gasifier container 47. The closed end 52 of the gasifier component 50 protrudes out through the upper cover 48 of the gasifier container 47. The open end 51 of gasifier component 50 lies approximately at the middle of the gasifier container 47. A rotary grate 53 is disposed in the gasifier container 47 at a distance 54 below the open end 51 of the gasifier component 50. The rotary grate 53 is moved periodically by a motor 55 and a drive shaft 56 that penetrates through the lower cover 49 of the gasifier container 47.
[0051] The upper, closed end 52 of the gasifier component 50 is penetrated by a supply inlet 57 for carbon-containing input materials such as pourable biomass particles 58, an air supply inlet 59 through which combustion air 60 enters the gasifier container 47, and a level sensor 61 by which the level of biomass particles 58 in the cylindrical gasifier component 50 is determined and monitored. An inspection shaft 62 penetrates the outer wall of the gasifier container 47 at the level of the open end 51 of the gasifier component 50. The inspection shaft 62 is closed by a covering flange 63 that is part of a temperature measurement device 64. The temperature in the gasifier container 47 is monitored using the temperature measurement device 64. Access into the reactor vessel can be gained through the inspection shaft 62 in order to perform maintenance and cleaning work inside the reactor vessel during the standstill of the reactor.
[0052] The product gas 11 is removed from the region of the gasifier container 47 beneath the grate 53 through a product gas vent 65. The product gas 11 is then cooled in the heat exchanger system 28 in accordance with
[0053] Both the tubular gasifier container 47 and the tubular gasifier component 50 have a circular cross-section and are arranged concentrically to one another. The tubular gasifier component 50 has an outer diameter 67 that is smaller than the inner diameter 68 of the tubular gasifier container 47.
REFERENCE NUMERALS
[0054] 10 heat exchanger component [0055] 11 gas flow with solid particles [0056] 12 solid particles [0057] 13 gas inlet of heat exchanger component [0058] 14 gas outlet of heat exchanger component [0059] 15 annular flow channel of main body [0060] 16 cylindrical main body [0061] 17 cladding of main body [0062] 18 rod-shaped component [0063] 19 Prandtl boundary layer [0064] 20 inner side of cladding [0065] 21 outer side of cladding [0066] 22 helical shaped guide plate [0067] 23 cylindrical container [0068] 24 flow channel for heat transfer medium [0069] 25 liquid heat transfer medium [0070] 26 cross-sectional area of gas outlet [0071] 27 cross-sectional area of gas inlet [0072] 28 heat exchanger system [0073] 29 left side of main body [0074] 30 right side of main body [0075] 31 left flange of main body [0076] 32 right flange of main body [0077] 33 helical flow stream [0078] 34 cross-sectional area of flow channel [0079] 35 heavier particles [0080] 36 lighter particles [0081] 37 heat exchanger component [0082] 38 inner side of container 23 [0083] 39 first heat exchanger component of system 28 [0084] 40 second heat exchanger component of system 28 [0085] 41 third heat exchanger component of system 28 [0086] 42 cross-sectional area of flow channel [0087] 43 cross-sectional area of flow channel [0088] 44 outer edge of guide plate [0089] 45 inner edge of guide plate [0090] 46 gasifier device [0091] 47 gasifier container [0092] 48 upper cover of gasifier container [0093] 49 lower cover of gasifier container [0094] 50 gasifier component [0095] 51 open end of gasifier component [0096] 52 closed end of gasifier component [0097] 53 rotary grate [0098] 54 distance of grate below gasifier component [0099] 55 motor [0100] 56 drive shaft [0101] 57 supply inlet for input materials [0102] 58 carbon-containing input materials [0103] 59 air supply inlet [0104] 60 combustion air [0105] 61 level sensor [0106] 62 inspection shaft [0107] 63 covering flange [0108] 64 temperature measurement device [0109] 65 product gas vent [0110] 66 cyclone separator [0111] 67 outer diameter of gasifier component [0112] 68 inner diameter of gasifier container
[0113] Although the present invention has been described in connection with certain specific embodiments for instructional purposes, the present invention is not limited thereto. Accordingly, various modifications, adaptations, and combinations of various features of the described embodiments can be practiced without departing from the scope of the invention as set forth in the claims.