METERING ROBOT AND TOOL HOLDER FOR SAME
20180104814 ยท 2018-04-19
Inventors
Cpc classification
G05B2219/45238
PHYSICS
B25J9/0012
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J9/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a metering robot for dispensing liquid and/or pasty media having three degrees of freedom of movement oriented perpendicular to one another, having a base having two first linear guides spaced apart in parallel from one another; a portal bridge that is supported in a travelable manner on the two linear guides and that has a second linear guide oriented perpendicular to the two first linear guides; and a third linear guide for the movable guiding of a cart for receiving a metering unit that is oriented perpendicular to the first and second linear guides and that is travelable along the second linear guide. The metering robot has a work space that extends in a region that is located in the longitudinal direction of the two first linear guides in a prolongation of the region that extends directly between the two first linear guides.
Claims
1. A metering robot for dispensing liquid or pasty media having three degrees of freedom of movement oriented perpendicular to one another, the metering robot comprising: a base having two first linear guides spaced apart in parallel with one another; a portal bridge that is supported in a travelable manner on the two linear guides and that has a second linear guide oriented perpendicular to the two first linear guides; and a third linear guide for a movable guiding of a cart for receiving a metering unit that is oriented perpendicular to the first linear guides and to the second linear guide and that is travelable along the second linear guide, wherein a work space of the metering robot extends in a region that is located in the longitudinal direction of the two first linear guides in a prolongation of the region that extends directly between the two first linear guides.
2. The metering robot in accordance with claim 1, wherein the portal bridge has two supports supported in a travelable manner on the two first linear guides and has a traverse section that spans the distance between the two first linear guides and that is located in the direction of the first linear guides offset from the points at which the supports of the portal bridge are supported in a travelable manner on the two first linear guides.
3. The metering robot in accordance with claim 1, wherein at least one of the portal bridge and the base is designed in a hollow box construction.
4. The metering robot in accordance with claim 3, wherein at least one of the portal bridge and the base is composed of sheet steel having a thermal coefficient of expansion of approximately 11 to 18*10.sup.6 1/K.
5. The metering robot in accordance with claim 3, wherein an inner space of the portal bridge designed in a hollow box construction is divided by stiffening ribs into a plurality of cells of which at least one is filled with a (polyurethane) foam or with another vibration-absorbing material.
6. The metering robot in accordance with claim 3, wherein an inner space of the base designed in a hollow box construction is at least partly filled with concrete.
7. The metering robot in accordance with claim 1, further comprising a single drive motor for traveling the portal bridge whose motor shaft is drive-effectively co-connected to both supports of the portal bridge.
8. The metering robot in accordance with claim 7, wherein the one single drive motor for traveling the portal bridge is located in the region that extends directly between the two first linear guides and that comprises a continuous motor shaft having two shaft ends of which each drives one of two drive belts that are respectively coupled to a traverse connecting the stubs of the portal bridge.
9. The metering robot in accordance with claim 8, wherein the two drive belts are produced from steel.
10. The metering robot in accordance with claim 1, further comprising a drive motor for traveling the cart along the third linear guide, for which purpose this drive motor is drive-effectively connected to the cart via a drive belt.
11. The metering robot in accordance with claim 10, wherein the drive motor has a drive roller that is mounted at its motor shaft, that drives the drive belt and that is coated with a material that effects a coefficient of friction with respect to the drive belt that is higher than the coefficient of friction of steel on steel.
12. The metering robot in accordance with claim 10, wherein the drive motor for traveling the cart along the third linear guide comprises a braking device that blocks the drive motor in the currentless state.
13. The metering robot in accordance with claim 1, wherein a plurality of light barriers uniformly spaced apart from one another are provided along the second and/or third linear guides, with the unit travelable along the respective linear guide in the form of the portal bridge, of the third linear guide and/or of the cart for receiving a metering unit having a switch lug that interrupts the light barriers and that has a width that corresponds to half the spacing between two adjacent light barriers.
14. The metering robot in accordance with claim 1, wherein a hardenable leveling compound for compensating dimensional deviations of the construction respectively designed in a hollow box construction is provided between at least one guide element from the group of guide elements comprising the first linear guide, the second linear guide, the third linear guide, and at least one cart that is movably guided by one of the linear guides and a construction of the metering robot that is designed in a hollow box construction and to which the at least one guide element is fastened.
15. The metering robot in accordance with claim 1, further comprising a cart that is travelable along the third linear guide and that has an adapter unit having a gripping mechanism for receiving a metering unit.
16. The metering robot in accordance with claim 15, wherein the gripping mechanism is pneumatically actuable and formed to secure an adapter of the metering unit in a shape-matched manner to the cart travelable along the third linear guide.
17. The metering robot in accordance with claim 15, wherein the adapter unit has an electric and/or pneumatic connection interface that is configured to couple with a counter-connection interface of the adapter of the metering unit to supply the same with electric energy and/or compressed air or vacuum and for a data exchange with the metering unit as a consequence of the securing of the adapter of the metering unit to the cart travelable along the third linear guide.
18. A tool holder having a plurality of receivers for providing at least one metering unit with a metering valve for dispensing a pasty or liquid medium.
19. The tool holder in accordance with claim 18, wherein the tool holder is designed for a metering robot comprising: a base having two first linear guides spaced apart in parallel with one another; a portal bridge that is supported in a travelable manner on the two linear guides and that has a second linear guide oriented perpendicular to the two first linear guides; and a third linear guide for a movable guiding of a cart for receiving a metering unit that is oriented perpendicular to the first linear guides and to the second linear guide and that is travelable along the second linear guide, wherein a work space of the metering robot extends in a region that is located in the longitudinal direction of the two first linear guides in a prolongation of the region that extends directly between the two first linear guides.
20. The tool holder in accordance with claim 18, wherein the tool holder has a sealing element that seals the metering valve of the respective metering unit for each metering unit received by it.
21. The tool holder in accordance with claim 20, wherein the at least one sealing element is provided at a stationary position at the tool holder and the at least one metering unit is removably received by the tool holder.
22. The tool holder in accordance with claim 18, wherein the sealing element comprises an annular lip seal that sealingly surrounds an outlet nozzle of the metering valve.
23. The tool holder in accordance with claim 18, wherein the sealing element comprises an adhesive strip of which one section is adhesively bonded over an outlet nozzle of the metering valve and of which another section is releasably secured to the tool holder.
24. The tool holder in accordance with claim 22, further comprising a suction apparatus that is in sealed fluid communication with the outlet nozzle of the metering valve via the lip seal.
Description
[0027] The invention will be explained in more detail by way of example in the following with reference to the enclosed drawings, wherein:
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[0044] As has already previously been mentioned, the base 12 is configured in a hollow box construction and forms a recess 16 in its front region for receiving a work surface 14 that defines the work space 15 of the metering robot 10 in a plan view. The work table or the work surface 14 is thus rigidly connected to the linear guides 20, 22, 24 supported by the base 12 via the base 12 configured in a hollow box construction and also supporting the individual linear guides 20, 22, 24, whereby the robot 10 is warp resistant and stiff in itself. The base 12 furthermore has two mutually spaced apart reception channels (not shown) that serve for the reception of the two first linear guides 20. The two first liner guides 20 can be cast by means of epoxy resin in these reception channels in order thus to compensate any dimensional deviations that can occur on the manufacture of the base 12.
[0045] As can be seen from
[0046] The base 12 admittedly has a certain inherent stiffness due to its hollow box construction; however, in order also to give the base 12 the required stability, it can be at least partly filled with concrete in its inner space. As can furthermore be seen from
[0047]
[0048] The portal bridge 18 is driven or traveled by means of a single drive motor 14 that is located in the region that extends directly between the two first linear guides 20. Two first drive belts 46 are driven by the first drive motor 14, for which purpose the first drive motor 14 comprises a continuous motor shaft having two shaft ends of which each drives one of the two drive belts 46 (see also
[0049] As already mentioned, the portal bridge 18 is also preferably designed in a hollow box construction, with the inner space of the portal bridge 18 being able to be divided into a plurality of cells by a number of stiffening ribs 52 (see
[0050] As can in particular can be seen from a joint review of
[0051] As can furthermore be seen from
[0052] Coating the drive roller 54 with a special friction material proves to be advantageous in this respect since the third drive belt 48, also like all other drive belts of the metering robot 10, can be made from steel and thus has a comparatively low grip. Producing the drive belts from steel, however, proves to be advantageous to the extent that the portal bridge 18, the base 12, the traverse 50 and the linear guides 20, 22, 24 can also be produced from steel since unlike cast aluminum steel, from which Cartesian robots are typically produced, steel has a comparatively small thermal coefficient of expansion in the range from approximately 12 to 1710.sup.6 1/K. Due to the fact that the portal bridge 18 and the base 12 are in particular produced from sheet steel, the metering robot is only subject to small heat expansion so that the precision of the metering robot 10 also does not suffer on larger temperature fluctuations. The portal bridge 18, the base 12, and the drive belts 46, 48 can, however, also be produced from stainless steel or another material of low thermal expansion, for example, as long as the same material or materials having similar coefficients of thermal expansion are used so that no unwanted stress effects and restraint effects occur between the individual components of the metering robot 10 on temperature fluctuations.
[0053] As can furthermore be seen from
[0054] The metering robot 10 in accordance with the invention has a design overall such that the mass of inertia of its movable components reduces from bottom to top so that the second drive motor 42 for traveling the second cart 30 along the second linear guide 22 can be weaker than the first drive motor 40 and the third drive motor 44 for traveling the third cart 32 along the third linear guide 44 can in turn be weaker than the second drive motor 42.
[0055] The metering robot 10 in accordance with
[0056] In accordance with
[0057] To accelerate the tool change, that is the replacement of a metering unit 102 by another metering unit 102, in the metering robot 10 in accordance with the invention, the third cart 32 that is travelable along the third linear guide 24 has an adapter unit 64 serving as a tool changer and having a lever or gripping mechanism 68 (see
[0058] As can be seen from
[0059] In the following, the tool holder 100 in accordance with the invention that serves to receive and provide metering units 102 that are just not being used by the metering robot 10 will now be described with reference to
[0060] The tool holder 100 has a forked support 126 having two tines 127 offset from one another perpendicular to the drawing plane as well as a cantilever 122 projecting at a right angle therefrom for each metering unit 102 to be received by it, see
[0061] The tool holder 100 can thus provide a plurality of metering unit 102 for use by the metering robot 10 in accordance with the invention, for which purpose the tool holder 100 can, for example, be located directly in front of the base 12 of the metering robot in
[0062] The metering units 102 provided by the tool holder 100 admittedly have normally closed metering valves 104 whose outlet nozzle 114 is closed by a valve ball 116 in the non-actuated state so that no medium can move into the outlet nozzle 114 of the metering valve 104 via the media channel 102 from the respective medium cartridge 110. If, however, any media residues collect in the region of the valve ball 116 or of the outlet nozzle 114, it cannot be precluded that further medium is administered from the metering valve 104.
[0063] To prevent this, the tool holder 100 has a sealing element 106 that seals the metering valve 104 of the respective metering unit 102 for each metering unit 102 received by it. The sealing element 106 is in this respect provided at a fixed position at the tool holder 100, which means that the sealing element 106 is automatically removed from the respective metering valve 104 when the metering unit 102 is removed from the tool holder 100.
[0064] In accordance with the embodiment shown in
[0065] The embodiment shown in
[0066] In the embodiment in accordance with
REFERENCE NUMERAL LIST
[0067] 10 metering robot
[0068] 12 base
[0069] 14 work surface
[0070] 15 work space
[0071] 16 recess for 14
[0072] 17 drawer
[0073] 18 portal bridge
[0074] 20 first linear guide
[0075] 22 second linear guide
[0076] 24 third linear guide
[0077] 26 screws
[0078] 28 first cart
[0079] 30 second cart
[0080] 32 third cart
[0081] 34 traverse section of 18
[0082] 36 supports of 18
[0083] 38 cantilever or projection
[0084] 40 first drive motor
[0085] 42 second drive motor
[0086] 44 third drive motor
[0087] 46 first drive belt
[0088] 47 cover
[0089] 48 third drive belt
[0090] 50 traverse
[0091] 52 stiffening ribs
[0092] 54 drive roller
[0093] 56 friction coating
[0094] 60 light barrier
[0095] 62 switch lug
[0096] 63 width of 62
[0097] 64 tool changer or adapter unit
[0098] 66 pneumatic cylinder
[0099] 68 gripping mechanism or lever mechanism
[0100] 69 pivot pin
[0101] 70 nose section
[0102] 71 receiving groove
[0103] 72 connection interface (electric/pneumatic)
[0104] 73 pressing surface
[0105] 74 light fence
[0106] 100 tool holder
[0107] 102 metering unit
[0108] 103 adapter plate
[0109] 104 metering valve
[0110] 106 sealing element
[0111] 107 oblique surface
[0112] 108 oblique surface
[0113] 109 gable roof-like contour
[0114] 110 cartridge
[0115] 112 media channel
[0116] 114 outlet nozzle
[0117] 116 valve ball
[0118] 118 lip seal
[0119] 120 adhesive strip
[0120] 122 cantilever
[0121] 124 cup
[0122] 126 forked support
[0123] 127 tines
[0124] 128 counter-connection interface
[0125] 130 upper end of 103
[0126] 131 lower end of 103
[0127] 132 recesses
[0128] 134 clamp
[0129] 136 spring
[0130] 138 spigot