Transportation and installation of subsea rigid tie-in connections
09944358 ยท 2018-04-17
Assignee
Inventors
Cpc classification
E21B43/017
FIXED CONSTRUCTIONS
B63B21/66
PERFORMING OPERATIONS; TRANSPORTING
E21B43/013
FIXED CONSTRUCTIONS
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
B63G2008/425
PERFORMING OPERATIONS; TRANSPORTING
F16L1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63G8/22
PERFORMING OPERATIONS; TRANSPORTING
F16L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63C11/52
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16L1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63C11/52
PERFORMING OPERATIONS; TRANSPORTING
F16L1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B21/66
PERFORMING OPERATIONS; TRANSPORTING
F16L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63G8/22
PERFORMING OPERATIONS; TRANSPORTING
E21B43/013
FIXED CONSTRUCTIONS
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of transporting a rigid tie-in connection across a body of water for installation underwater is disclosed. The method includes the step of supporting the tie-in connection in the water by buoyancy acting on a frame that supports the tie-in connection until installation. The buoyancy-supported frame is lowered and the tie-in connection into a sub-surface transit configuration. The method further includes in the transit configuration, towing the buoyancy-supported frame and the tie-in connection behind a towing vessel toward an installation site. Also disclosed is a system for implementing the method. The system includes a towable frame arranged to support the tie-in connection until installation and an external buoyancy attached to the frame by an extensible suspension link arranged to suspend the frame from the buoyancy in water in use. The link is extensible to lower the frame from a raised surface-tow configuration into a lowered sub-surface transit configuration.
Claims
1. A method of transporting a rigid tie-in connection across a body of water for installation underwater, the method comprising: supporting the tie-in connection in the water by buoyancy acting on a frame that supports the tie-in connection, which is suspended a distance separate from the buoyancy-supported frame, until installation; towing the buoyancy-supported frame and the tie-in connection behind a towing vessel in a raised surface-tow configuration towards an installation site, wherein in the surface-tow configuration the combination of the frame and the tie-in connection has negative buoyancy in the water and is supported by external buoyancy; lowering the buoyancy-supported frame and the tie-in connection from the raised surface-tow configuration into a sub-surface transit configuration; and in the transit configuration, towing the buoyancy-supported frame and the tie-in connection behind the towing vessel toward the installation site.
2. The method of claim 1, wherein the frame has positive buoyancy in the surface-tow configuration imparted by on-board buoyancy, comprising air in a ballast compartment of the frame or at least one buoyancy unit attached to the frame.
3. The method of claim 1, wherein in the surface-tow configuration, an extensible link between the frame and the external buoyancy is held shortened.
4. The method of claim 1, wherein the combination of the frame and the tie-in connection, and any external buoyancy for supporting that combination, is lifted into the water in the surface-tow configuration before being towed by the towing vessel.
5. The method of claim 1, comprising lengthening a link between the frame and external buoyancy from which the frame is suspended, when lowering the frame and the tie-in connection into the transit configuration.
6. The method of claim 5, wherein, in the transit configuration, the external buoyancy remains at the surface of the water.
7. The method of claim 5, wherein, in the transit configuration, the combination of the frame and the tie-in connection has negative buoyancy in the water.
8. The method of claim 1, comprising supporting the frame at least partially by on-board buoyancy and reducing the on-board buoyancy of the frame when lowering the frame and the tie-in connection into the transit configuration.
9. The method of claim 8, wherein on-board buoyancy of the frame is reduced by flooding a compartment of the frame or by detaching at least one buoyancy unit from the frame.
10. The method of claim 1, wherein, at the installation site, the frame and the tie-in connection are suspended from an installation vessel and lowered with negative buoyancy to a seabed location.
11. The method of claim 10, comprising reducing on-board buoyancy of the frame by flooding a compartment of the frame or by detaching at least one buoyancy unit from the frame before lowering the frame and the tie-in connection to the seabed location.
12. The method of claim 11, wherein the frame and the tie-in connection are lowered to the seabed location with external buoyancy remaining attached to the frame, the combination of the frame, the tie-in connection and the external buoyancy then having negative buoyancy.
13. The method of claim 12, wherein the tie-in connection is released from the frame at the seabed location and the combination of the frame and the external buoyancy then has negative buoyancy.
14. The method of claim 10, wherein external buoyancy is detached from the frame before the frame and the tie-in connection are lowered to the seabed location.
15. The method of claim 10, wherein the frame and the tie-in connection are lowered to the seabed location from the sub-surface depth of the transit configuration.
16. The method of claim 10, wherein after the tie-in connection is released from the frame at the seabed location, the installation vessel raises the frame to or near the surface and positive buoyancy is re-established by increasing on-board buoyancy of the frame or by attaching external buoyancy to the frame.
17. The method of claim 16, wherein the frame is supported by external buoyancy and an extensible link between the frame and the external buoyancy is held lengthened to hold the frame below the external buoyancy in a sub-surface transit configuration in which the frame is towed behind a towing vessel.
18. The method of claim 16, wherein the frame is supported by external buoyancy and an extensible link between the frame and the external buoyancy is shortened to lift the frame into a surface-tow configuration in which the frame is towed behind a towing vessel.
19. The method of claim 1, in which, when towing, bollard pull is applied by a towing vessel to the frame or to external buoyancy attached to the frame.
20. The method of claim 1, comprising reducing excitation of the frame and/or the tie-in connection by isolating or damping wave-driven movement of buoyancy.
21. A system for transporting a rigid tie-in connection across a body of water for installation underwater, the system comprising: a towable frame arranged to support the tie-in connection suspended a distance separate from the towable frame until installation; and external buoyancy attached to the frame by an extensible suspension link arranged to suspend the frame from the buoyancy in water in use, the link being extensible to lower the frame from a raised surface-tow configuration into a lowered sub-surface transit configuration; wherein the frame further comprises an on-board ballasting system that comprises at least one floodable ballast compartment.
22. The system of claim 21, wherein the external buoyancy is permanently attached to the frame.
23. The system of claim 21, further comprising towing rigging attached to the frame or to the external buoyancy.
24. The system of claim 21, further comprising a rigid tie-in connection supported by the frame.
25. The system of claim 24, wherein the combination of the frame and the tie-in connection is arranged to have negative buoyancy in the water and to be supported by the external buoyancy.
26. The system of claim 25, wherein buoyancy of the frame is adjustable between: a transit state in which the negative buoyancy of the combination is exceeded by positive buoyancy of the external buoyancy; and an installation state in which the negative buoyancy of the combination exceeds the positive buoyancy of the external buoyancy.
27. The system of claim 21, wherein the external buoyancy comprises at least one substantially incompressible buoyant body.
28. The system of claim 21, comprising isolating or damping devices arranged to act between the frame and the tie-in connection or between the frame and the external buoyancy.
29. A system for transporting a rigid tie-in connection across a body of water for installation underwater, the system comprising: a towable frame arranged to support the tie-in connection suspended a distance separate from the towable frame until installation; and external buoyancy attached to the frame by an extensible suspension link arranged to suspend the frame from the buoyancy in water in use, the link being extensible to lower the frame from a raised surface-tow configuration into a lowered sub-surface transit configuration; wherein the frame further comprises an on-board ballasting system that comprises at least one buoyancy unit releasably attached to the frame.
30. The system of claim 29, wherein the external buoyancy is permanently attached to the frame.
31. The system of claim 29, further comprising towing rigging attached to the frame or to the external buoyancy.
32. The system of claim 29, further comprising a rigid tie-in connection supported by the frame.
33. The system of claim 32, wherein the combination of the frame and the tie-in connection is arranged to have negative buoyancy in the water and to be supported by the external buoyancy.
34. The system of claim 33, wherein buoyancy of the frame is adjustable between: a transit state in which the negative buoyancy of the combination is exceeded by positive buoyancy of the external buoyancy; and an installation state in which the negative buoyancy of the combination exceeds the positive buoyancy of the external buoyancy.
35. The system of claim 29, wherein the external buoyancy comprises at least one substantially incompressible buoyant body.
36. The system of claim 29, comprising isolating or damping devices arranged to act between the frame and the tie-in connection or between the frame and the external buoyancy.
Description
(1) In order that the invention may be more readily understood, reference will now be made, by way of example, to the accompanying drawings, in which:
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(13) The shape of the spool 10 will vary between applications but some of its typical complexity is evident in these drawings. In practice, the bends of the spool 10 may be more complex and will usually extend into three dimensions. For example, whilst much of the length of the spool 10 is in a plane that will lie against the seabed in use, parts of the spool 10 will generally lie outside that plane to stand up from the seabed.
(14) The spool 10 is fabricated at a site on land near the shore, such as a dockyard. There, the spreader frame 12 is installed on top of the spool 10 with all necessary rigging connected to the spreader frame 12, including subsea deployment rigging as will be explained below. The spreader frame 12, or an additional frame or jig, may also be used to support the spool 10 during fabrication.
(15) The spool 10 and the spreader frame 12 are transported together from the fabrication site to a quay. Of course, this transportation step may advantageously be omitted if it is possible to fabricate the spool 10 and to unite it with the spreader frame 12 on the quay itself.
(16)
(17) In this example, to show various buoyancy options, the spreader frame 12 has an on-board ballasting system 26 supplemented by auxiliary on-board buoyancy units 28 attached temporarily to the exterior of the spreader frame 12. Additionally, external deep-water buoys 30 are attached permanently to the spreader frame 12 by variable-length links exemplified by wire rigging 32. The length of the rigging 32 may, for example, be varied by activating submersible winches (not shown) mounted on the buoys 30 or the spreader frame 12 to reel in or pay out rigging wire or chain.
(18) In these simplified views, the rigging 32 is hidden when in a shortened surface-tow configuration as shown in
(19) When the rigging 32 is in the shortened surface-tow configuration of
(20) The aggregate buoyancy of the on-board ballasting system 26, the auxiliary buoyancy units 28 and the buoys 30 is such as to lift much of the spreader frame 12 above the surface 24, which ensures clearance under the suspended spool 10 in the relatively shallow water 22 beside the quay 20. As
(21) A main towing bridle 34 is pivotally attached to a forward end of the spreader frame 12 for the purpose of towing the assembly 16 away from the quay 20 and out to a deepwater installation site. The towing bridle 34 is coupled to a flexible towing link such as a main towing wire 36 that trails from a towing vessel 38 such as a tug. A forward security buoy 40 is attached to the forward end of the towing bridle 34.
(22) An emergency towing bridle 42 is pivotally attached to an aft end of the spreader frame 12. An aft security buoy 44 is attached to the aft end of the emergency towing bridle 42.
(23) The security buoys 40, 44 ensure that the assembly 16 of the spool 10 and the spreader frame 12 cannot be lost due to inadvertent loss of buoyancy acting on the spreader frame 12, such as by accidental flooding of the ballasting system 26 or accidental detachment of the auxiliary buoyancy units 28 or the buoys 30.
(24) Any of the auxiliary buoyancy units 28, the buoys 30, and the towing bridles 34, 42 with their security buoys 40, 44 may be attached to the spreader frame 12 either before or after the assembly 16 is lowered into the water beside the quay 20. In the latter case, at least the elements that contribute buoyancy must be attached to the spreader frame 12 while the apparent weight of the assembly is supported by the crane 18.
(25) In the surface-tow configuration shown in
(26) Once in a sufficient depth of water, for example greater than thirty meters, the assembly 16 of the spool 10 and the spreader frame 12 is lowered into a transit configuration by reducing the buoyancy of the assembly 16 as shown in
(27) The reduction of buoyancy of the assembly 16 may be achieved by partially flooding the on-board ballasting system 26 of the spreader frame 12 and/or by releasing some of the auxiliary buoyancy units 28 from the spreader frame 12. Both possibilities are shown in
(28) The buoys 30 continue to break the surface 24 but they sink deeper in the water at this stage as they bear a greater proportion of the weight of the assembly 16. Thus, in this example, some of the lowering of the assembly 16 is due to lengthening the rigging 32; the remainder is due to increasing the apparent weight carried by the buoys 30.
(29) The assembly 16 is lowered to a depth at which the spool 10 and the spreader frame 12 will not suffer adverse effects from surface waves during transit to an installation site. A depth of ten to twenty meters for the spreader frame 12 may be considered sufficient for this purpose; however, this exemplary depth range is not limiting as it will depend upon the sea conditions and the sensitivity of the spool 10 and the spreader frame 12 to those conditions.
(30) The spreader frame 12 must be designed to withstand hydrostatic pressure beyond its operational depth when in the transit configuration. Thus, in this example, any sealed tubes or compartments of the spreader frame 12 must resist collapse to a water depth in excess of twenty meters.
(31) Sealed tubes or compartments of the spreader frame 12 may be equipped with pressure-release valves set at an absolute pressure of 3 bar corresponding to a transit depth of up to twenty meters. Such valves ensure flooding and hence protect against collapse when the spreader frame 12 is lowered to a depth below the transit depth after arrival at an installation site.
(32) Once stabilised in the transit configuration shown in
(33) The assembly 16 is suspended from a wire 54 of the crane 50 or the winch 52 using a second rigging set 56 that is preferably pre-installed on the spreader frame 12, and is then lowered to the seabed after the load has been taken by the wire 54. For this purpose, a further reduction of buoyancy may be achieved by fully flooding the on-board ballasting system 26 of the spreader frame 12 and/or by releasing more of the auxiliary buoyancy units 28 from the spreader frame 12. Again, both possibilities are shown in
(34) Disconnection of the towing bridle 34 and the emergency towing bridle 42 and release of the auxiliary buoyancy units 28 from the spreader frame 12 can be achieved by remote control, by a UUV or by divers at the installation site. A UUV or divers can also effect connection of the lowering wire 54 to the rigging set 56. An ROV 58 is shown in
(35) As
(36) Reference is now made to
(37) The spreader frame 12 can then be released from the spool 10 by remote control or by UUV or diver intervention, to be recovered to the surface 24 for re-use.
(38) Whilst, on aggregate, the combination of the buoys 30 and the spreader frame 12 must have negative buoyancy at this stage to ensure a controlled lift to the surface 24, the buoys 30 can remain attached to the spreader frame 12 throughout to reduce its apparent weight. The rigging 32 between the buoys 30 and the spreader frame 12 remains in the lengthened transit configuration at this stage.
(39) When the spreader frame 12 has been pulled close to the surface 24, buoyancy is re-established to the extent that the spreader frame 12 no longer requires support from the wire 54 of the installation vessel 48. For this purpose, air may be pumped back into the on-board ballasting system 26 of the spreader frame 12 and/or additional buoys or buoyancy units may be attached the spreader frame 12. The towing bridle 34 and the emergency towing bridle 42 with their associated security buoys 40, 44 may then be reconnected to the spreader frame 12. These various operations can be performed with the assistance of a UUV or divers where necessary. The installation vessel 48 or a towing vessel 38 can then tow the spreader frame 12 back to shore for re-use.
(40) There is no longer a need to protect the fragile spool 10 on the return journey to shore. However, it may be advantageous to adopt a transit configuration like that shown in
(41) A surface-tow configuration like that shown in
(42) Turning now to the second embodiment shown in
(43) In essence, the frame 64 is an elongate ladder structure that is slightly longer than the spool 66. The ladder structure of the frame 64 comprises a pair of parallel longitudinal beams 68 joined at intervals by cross-members 70. Rigid arms 72 project at various orientations from the beams 68, which are also joined by an upstanding A-frame 74 at one end of the frame 64.
(44) The arms 72 and the A-frame 74 terminate in respective clamps 76 that are positioned and oriented by the arms 72 to embrace and grip the spool 66 at multiple locations along its length. The clamps 76 are releasable underwater to free the spool 66 from the frame 64 upon installation subsea and can be operated by remote control or by divers or UUVs as appropriate.
(45) As in the first embodiment, the frame 64 is installed onshore on top of the spool 66. The frame 64 could have an on-board ballasting system but in this example the frame 64 does not have on-board buoyancy, relying instead entirely upon external buoyancy. Thus,
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(48) At the installation site, the assembly of the buoyancy unit 80, frame 64 and spool 66 is towed to an installation vessel, if different from the towing vessel. A wire from a crane or A&R winch of the installation vessel is then attached to the lowering rigging 86 on the frame 64. Any clashing rigging 78 between the buoyancy unit 80 and the frame 64 may be removed as necessary.
(49) Once the load is taken by the wire from the crane or the A&R winch of the installation vessel, the frame 64 is released from the buoyancy unit 80 and the spool 66 is deployed to target with the continuing support of the frame 64 until installation is complete. The frame 64 is then detached from the spool 66 by releasing the clamps 76, to be lifted back to the surface. A buoyancy unit 80 can be reattached to the frame 64 near the surface to support the frame 64 for towing back to shore for re-use. Again, a transit configuration or a surface-tow configuration may be chosen by adjusting the length of the rigging 78 as appropriate.
(50) To minimise its apparent weight, it would be possible for at least one permanent buoyancy unit of incompressible material to remain attached to the frame 64 throughout its journey to and from the seabed. In that case, as in the first embodiment, one or more auxiliary buoyancy units could be removed from the frame 64 near the surface, to impart negative buoyancy to the assembly of the permanent buoyancy unit, the frame 64 and spool 66.
(51) Turning finally to
(52) In this example of filtering or isolating apparatus, damper devices 88 or shock absorbers are interposed in rigging 32 between the buoys 30 and the spreader frame 12 and in suspension wires 14 between the spreader frame 12 and the spool 10. Resilient inserts such as springs 90 or lengths of nylon rope may additionally or alternatively be interposed in the rigging 32 or the suspension wires 14, for example in series or in parallel with damper devices 88. For ease of illustration, springs 90 are shown in
(53) Those skilled in the art will appreciate that similar filtering or isolation provisions such as dampers 88 and/or springs 90 could be added to the second embodiment, for example in the rigging 78 between the buoyancy unit 80 and the frame 64 and/or acting between the frame 64 and the spool 66.
(54) Many other variations are possible within the inventive concept. For example, a spreader frame like that of the first embodiment could omit an on-board ballasting system in favour of wholly external added buoyancy like that applied to the rigid support frame of the second embodiment. Also, a tie-in connection need not be fabricated on land before being transferred into the water: it could instead be fabricated on a vessel floating on or standing in water, such as on the deck of a suitably large fabrication barge.