Automatic transmission control valve body structure
09945496 ยท 2018-04-17
Assignee
Inventors
- Masaru Shimada (Shizuoka, JP)
- Hideki Ishii (Numazu, JP)
- Masato Urushibata (Fuji, JP)
- Akio Nonomura (Isehara, JP)
- Kenji Matsumoto (Shizuoka, JP)
- Hideki Nakazawa (Fuji, JP)
Cpc classification
F15B13/081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/0279
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0871
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Structure of control valve body of automatic transmission has valve body enclosures having channels on opposing surfaces thereof; a separate plate sandwiched between the valve body enclosures for defining oil passages on both sides of the separate plate; and an orifice provided at the separate plate. The oil passages on both sides of the separate plate, which are upstream and downstream side oil passages located on upstream and downstream sides of the separate plate, communicate with each other through the orifice. Depth h, in a part facing to the orifice, of the channel corresponding to the downstream side oil passage is set to be shallower than depth of the channel corresponding to the upstream side oil passage, and the depth h of the channel in the part facing to the orifice and a diameter d of the orifice are set so as to satisfy relationship of h3d.
Claims
1. A structure of a control valve body configured to guide working fluid, comprising: valve body enclosures coupled together to form the control valve body, the valve body enclosures having channels on opposing surfaces thereof; a separate plate sandwiched between the valve body enclosures, the separate plate defining oil passages on both sides of the separate plate by separating the channels between the valve body enclosures; an orifice provided at the separate plate, the oil passages on both sides of the separate plate, which are an upstream side oil passage and a downstream side oil passage respectively located on an upstream side and a downstream side of the separate plate, communicating with each other through the orifice, a depth h, at least in a part facing to the orifice, of the channel corresponding to the downstream side oil passage being set to be shallower than a depth of the channel corresponding to the upstream side oil passage, the depth h of the channel in the part facing to the orifice and a diameter d of the orifice being set so as to satisfy a relationship of h3d, and the valve body enclosure, in which the channel having the depth h in the part facing to the orifice is formed, being provided, in the part facing to the orifice, with a circular truncated cone-shaped protruding section structured to guide a flow of the working fluid with respect to the orifice, wherein the separate plate and the circular truncated cone-shaped protruding section are physically positioned to maintain a separation between the separate plate and the circular truncated cone-shaped protruding section.
2. The structure of the control valve body as claimed in claim 1, wherein: the valve body enclosure in which the channel having the depth h in the part facing to the orifice is formed is provided with a protruding section that faces to the separate plate where the orifice is formed, and the protruding section has an opposing surface that faces to the orifice.
3. The structure of the control valve body as claimed in claim 2, wherein: the opposing surface formed at the protruding section is a surface that is parallel to the separate plate where the orifice is formed.
4. The structure of the control valve body as claimed in claim 3, wherein: an area of the opposing surface is greater than an area of the orifice having the diameter d.
5. The structure of the control valve body as claimed in claim 1, wherein: a top portion flat surface section of the protruding section is parallel to the separate plate where the orifice is formed, and an area of the top portion flat surface section of the protruding section is smaller than an area of the orifice having the diameter d.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
EMBODIMENTS FOR CARRYING OUT THE INVENTION
(7)
(8) A control valve body 1 of an automatic transmission for a vehicle has a basic structure in which a separate plate 30 is sandwiched between valve body enclosures 10 and 20 which are coupled together. The valve body enclosures 10 and 20 have, on opposing surfaces thereof, channels 10a and 20a. Openings of these channels 10a and 20a are closed with the separate plate 30 sandwiched between the valve body enclosures 10 and 20, thereby separating the channels 10a and 20a and defining oil passages 11 and 21 in which working fluid flows.
(9) In the control valve body, there is a spot by which one side oil passage 11 and the other side oil passage 21 sandwiching the separate plate 30 communicate with each other through an orifice 31 that is provided at the separate plate 30. For instance, the working fluid in the one side oil passage 11 moves to the other side oil passage 21 through the orifice 31 of this spot.
(10) As shown in
(11) In the oil passage 21 located on a downstream side in a flow direction of the working fluid, a depth of the channel 20a of the valve body enclosure 20 defining the oil passage 21 is different between in an area facing to the orifice 31 and its adjacent area and in the other area. A depth h of the area facing to the orifice 31 and its adjacent area is shallower than a depth H1 of the other area. With this structure, as shown in
(12) In the present embodiment, a protruding section 22 that protrudes toward an opening side of the channel 20a, namely toward the orifice 31, is formed in the channel 20a of the valve body enclosure 20, then the depth of the channel 20a becomes shallower by this protruding section 22. The protruding section 22 is formed integrally with the valve body enclosure 20. The protruding section 22 is provided directly below the orifice 31 and in a predetermined area ranging from a position directly below the orifice 31 to upstream and downstream sides in a longitudinal direction (i.e. in right and left directions in
(13) As shown in
(14) In the oil passage 21 having the protruding section 22, the working fluid flowing into the oil passage 21 through the orifice 31 and forming the flow (the arrow F1 in
(15) As described above, the vortex ring S appears if the working fluid flows the predetermined distance L (=3d) or more along the penetration direction of the orifice 31. Thus, by setting the depth h from the orifice 31 to the opposing surface 22a in the above manner, the flow of the working fluid is disturbed before the vortex ring S is generated, the vortex ring can therefore be prevented from continuously appearing in the penetration direction of the orifice 31.
(16) Further, as shown in
(17) As a consequence, a difference between a pressure of a core of the vortex ring (see Sc in
(18) As explained above, in the present embodiment, anti-vibration measures of the separate plate 30 in the control valve body 1 of the automatic transmission are premised on the structure in which the control valve body 1 is formed by sandwiching the separate plate 30 between the valve body enclosures 10 and 20 which are coupled together. Then, the openings of the channels 10a and 20a formed on the respective opposing surfaces of the valve body enclosures 10 and 20 are closed with the separate plate 30, and the oil passages 11 and 21 are formed on one side and the other side of the separate plate 30.
(19) Further, one side oil passage 11 and the other side oil passage 21 located on opposite sides of the separate plate 30 communicate with each other through the orifice 31 provided at the separate plate 30. In addition, in the valve body enclosure 20 in which the channel 20a corresponding to the downstream side oil passage 21 of one side and the other side oil passages 11 and 21 is formed, the protruding section 22 protruding toward the opening side of the channel 20a is provided in the channel 20a, then the depth h of the area facing to the orifice 31 in the channel 20a is set to be shallower than the depth H1 of the other area where the protruding section 22 is not provided.
(20) With this structure, since the depth of the channel 20a directly below the orifice 31 becomes shallower, the vortex ring is prevented from continuously appearing in the penetration direction of the orifice 31 in the downstream side oil passage 21. This can inhibit the pressure of the area R adjacent to the orifice 31 of the separate plate 30 from periodically fluctuating in the up-and-down directions in the downstream side oil passage 21, thereby preventing the generation of the noise caused by the fact that the section 30a of the separate plate 30, which is adjacent to the orifice 31, vibrates.
(21) Further, only by setting the depth of the channel 20a of the valve body enclosure 20 to be shallow, the vibration of the section 30a of the separate plate 30, which is adjacent to the orifice 31, is suppressed and the noise resulting from the vibration can be suppressed. Therefore, there is no need for the control valve body to be machined more than necessary. As a consequence, the vibration and the generation of the noise resulting from the vibration can be suppressed without increasing a manufacturing cost.
(22) In addition, the high pressure area H is formed directly below the orifice 31, and the flow velocity of the working fluid forming the flow F1 toward the penetration direction of the orifice 31 decreases, then the flow velocity difference between the working fluid forming the flow F1 and the working fluid flowing outside the area positioned directly below the orifice 31 becomes small. Thus, even if the vortex flow (the vortex ring) is generated in the oil passage 21, it is the generation of the weak or poor vortex, then the vortex ring formed in the oil passage 21 becomes small.
(23) As a result, since the difference between the pressure of the core of the vortex ring and the pressure around the vortex ring is small, even if the vortex ring is continuously formed on the extended line of the orifice 31 in the oil passage 21, the pressure difference between the core of the vortex ring and a segment between contiguous vortex rings becomes small, thereby inhibiting the pressure on the lower surface 30b side of the separate plate 30 from periodically widely fluctuating in the up-and-down directions. It is therefore possible to suppress the vibration of the section 30a of the separate plate 30, which is adjacent to the orifice 31, and suppress the generation of the noise resulting from the vibration of the separate plate 30.
(24) Furthermore, the relationship between the depth h from the orifice 31 to the opposing surface 22a (a bottom of the oil passage) of the protruding section 22 located directly below the orifice 31 and the diameter d of the orifice 31 is set so as to satisfy the relationship of h3d (=L), then the depth h is set to be smaller than or equal to the distance L that is required for a first vortex ring to be formed in the penetration direction of the orifice 31.
(25) With these structure and setting, the depth of the channel 20a located directly below the orifice 31 becomes shallower than a depth required for the generation and the growth of the vortex ring, and flow of the working fluid is disturbed before the first vortex ring is generated directly below the orifice 31. This thus prevents the vortex ring from continuously appearing in the penetration direction of the orifice 31 in the oil passage 21.
(26) Here, even if the vortex ring S is formed, since the moving or flowing direction of the working fluid passing through the orifice 31 is bent or curved by the opposing surface 22a of the protruding section 22, the vortex ring S does not grow and is not continuously formed in the penetration direction of the orifice 31.
(27) Moreover, since the high pressure area H is formed directly below the orifice 31, the flow velocity of the working fluid forming the flow F1 toward the penetration direction of the orifice 31 decreases, then the flow velocity difference between the working fluid forming the flow F1 and the working fluid flowing outside the area positioned directly below the orifice 31 becomes small. Thus, even if the vortex flow (the vortex ring) is generated in the oil passage 21, it is the generation of the weak or poor vortex, then the vortex ring formed in the oil passage 21 becomes small.
(28) As a result, since the difference between the pressure of the core of the vortex ring and the pressure around the vortex ring is small, even if the vortex ring is continuously formed on the extended line of the orifice 31 in the oil passage 21, the pressure difference between the core of the vortex ring and the segment between contiguous vortex rings becomes small, thereby inhibiting the pressure on the lower surface 30b side of the separate plate 30 from periodically widely fluctuating in the up-and-down directions.
(29) Next, as a second embodiment, the other example of the protruding section in the downstream side oil passage will be explained.
(30) A protruding section 25 of the present embodiment has a circular truncated cone shape. The protruding section 25 is provided so that a top portion flat surface section 25a having a small diameter faces toward the orifice 31 side on the center axis X passing through the center of the orifice 31 and extending in the penetration direction of the orifice 31.
(31) The top portion flat surface section 25a has a flat surface that is parallel to the separate plate 30, and is orthogonal to the moving or flowing direction (see an arrow F1 in the drawing) of the working fluid passing through the orifice 31. In the present embodiment, a depth h from the orifice 31 (the lower surface 30b of the separate plate 30) to the top portion flat surface section 25a is set to be smaller (shallower) than the distance L that is required for the first vortex ring to be formed in the penetration direction of the orifice 31. In the same manner as the first embodiment explained above, a protrusion height H2 of the protruding section 25 from a bottom of the channel 20a is set so as to satisfy the relationship of h3d (=L). Here, as can be seen from
(32) An outer peripheral surface 25b of the protruding section 25 is inclined at a predetermined angle with respect to the center axis X. The working fluid flowing into the oil passage 21 through the orifice 31 is guided in a direction moving away from the center axis X by this outer peripheral surface 25b, then the working fluid flow is converted to a flow of a direction which radially expands or spreads when viewed from the center axis X.
(33) In the oil passage 21 having the protruding section 25, the flow (see the arrow F1 in
(34) Here, since the depth h from the orifice 31 (the lower surface 30b of the separate plate 30) to the top portion flat surface section 25a, which is the narrowest separation distance between the orifice 31 (the lower surface 30b of the separate plate 30) and the protruding section 25, is set to be smaller (shallower) than the distance L that is required for the first vortex ring to be formed in the penetration direction of the orifice 31 (i.e. h3d), the flow of the working fluid is disturbed before the vortex ring is generated. It is therefore possible to prevent the vortex ring from continuously appearing in the penetration direction of the orifice 31 and prevent the vortex ring from growing.
(35) Further, also in the case of the protruding section 25, since the high pressure area H is formed directly below the orifice 31, even if the vortex flow (the vortex ring) is generated in the oil passage 21, it is the generation of the weak or poor vortex, then the vortex ring formed in the oil passage 21 becomes small. Therefore, since the difference between the pressure of the core of the vortex ring and the pressure around the vortex ring is small, even if the vortex ring is continuously formed on the extended line of the orifice 31 in the oil passage 21, the pressure difference between the core of the vortex ring and the segment between contiguous vortex rings becomes small, thereby inhibiting the pressure on the lower surface 30b side of the separate plate 30 from periodically widely fluctuating in the up-and-down directions.
(36) As explained above, the second embodiment has the structure in which the circular truncated cone-shaped protruding section 25 is formed in the position directly below the orifice 31 in the channel 20a with the top portion flat surface section 25a facing toward the orifice 31 side, and the depth h from the orifice 31 (the lower surface 30b of the separate plate 30) to the top portion flat surface section 25a is set to be smaller (shallower) than a depth H1 of the other area where the protruding section 25 is not provided.
(37) Also with this structure, since the vortex ring is prevented from continuously appearing in the penetration direction of the orifice 31 and the pressure of the area R adjacent to the orifice 31 of the separate plate 30 is inhibited from periodically fluctuating in the up-and-down directions in the downstream side oil passage 21, the generation of the noise caused by the fact that the section 30a of the separate plate 30, which is adjacent to the orifice 31, vibrates can be prevented.
(38) Here, although the present embodiment shows, as an example, the circular truncated cone-shaped protruding section 25, a conical shape or a cylindrical shape could be possible. Further, polygonal pyramid shape, polygonal truncated pyramid shape and polygonal prism shape such as quadrangular pyramid, truncated square pyramid and quadrangular prism could be possible. Also in this case, the same effect can be obtained.
(39) Next, as a third embodiment, the other example of the protruding section in the downstream side oil passage will be explained.
(40) A protruding section 26 of this third embodiment is formed integrally with the valve body enclosure 20. The protruding section 26 is provided directly below the orifice 31 and in a predetermined area ranging from a position directly below the orifice 31 to upstream and downstream sides in a longitudinal direction (i.e. in right and left directions in
(41) An opposing surface 26a of the protruding section 26, which faces to the separate plate 30, is not parallel to the separate plate 30, and has a flat inclined surface that is inclined at a predetermined angle 1. A separation distance from the lower surface 30b of the separate plate 30 on the oil passage 21 side to the opposing surface 26a of the protruding section 26 is greater, as a position on the opposing surface 26a gets closer to the downstream side of the oil passage 21. Further, a minimum depth h from the orifice 31 to the opposing surface 26a in a part directly below the orifice 31 is set to be smaller (shallower) than the distance L that is required for the first vortex ring to be formed in the penetration direction of the orifice 31. In the same manner as the first embodiment explained above, the angle 1 of the opposing surface 26a is set so as to satisfy the relationship of h3d (=L). Here, as can be seen from
(42) In the oil passage 21 having the protruding section 26, a flow direction of the working fluid flowing into the oil passage 21 through the orifice 31 and forming the flow (an arrow F1 in
(43) Further, as can be seen from
(44) Furthermore, since the working fluid passing through the orifice 31 hits against or strikes the opposing surface 26a and its moving direction is changed, in the same manner as the embodiments explained above, the high pressure area H is momentarily formed directly below the orifice 31.
(45) Then, in this condition, the flow of the working fluid that newly passes through the orifice 31 and forms the flow F1 toward the penetration direction of the orifice 31 is impeded by the high pressure until the flow of the working fluid passes through the orifice 31 and reaches the high pressure area H, and its flow velocity decreases. With this working, since the flow velocity difference between the working fluid around the orifice 31 and the working fluid passing through the orifice 31 becomes small, the influence by the working fluid passing through the orifice 31 is lessened. Thus, even if the vortex flow is generated, it is generation of the weak or poor vortex.
(46) Consequently, even if the vortex ring is continuously formed on the extended line of the orifice 31 in the oil passage 21, since the pressure difference between the core of the vortex ring and the segment between contiguous vortex rings becomes small as compared with the case where the high pressure area H is not formed, the pressure on the lower surface 30b side of the separate plate 30 is inhibited from periodically widely fluctuating in the up-and-down directions. It is therefore possible to suppress the vibration of the section 30a of the separate plate 30, which is adjacent to the orifice 31, and suppress the generation of the noise resulting from the vibration of the separate plate 30.
(47) As explained above, the protruding section 26 having the opposing surface 26a that is inclined with respect to the separate plate 30 is formed directly below the orifice 31 and in its vicinity in the channel 20a, and the depth h from the orifice 31 (the lower surface 30b of the separate plate 30) to the opposing surface 26a is greater, as the position on the opposing surface 26a gets closer to the downstream side of the oil passage 21. Further, the relationship between the minimum depth h from the orifice 31 to the opposing surface 26a in the part directly below the orifice 31 and the diameter d of the orifice 31 is set so as to satisfy the relationship of h3d (=L), then the depth h is set to be smaller than or equal to the distance L that is required for the first vortex ring to be formed in the penetration direction of the orifice 31.
(48) Also with this structure, since the vortex ring is prevented from being continuously formed in the penetration direction of the orifice 31 and the pressure of the area R adjacent to the orifice 31 of the separate plate 30 is inhibited from periodically fluctuating in the up-and-down directions in the downstream side oil passage 21, the generation of the noise caused by the fact that the section 30a of the separate plate 30, which is adjacent to the orifice 31, vibrates can be prevented.
(49) Here, in each of the embodiments described above, as the example, the case where the shape of the orifice 31 is such circular shape that a distance from the center axis X is the same is explained. Meanwhile, simulation and an experimental result about the vortex ring formed in the downstream side oil passage showed that the shape of the orifice 31 also has an influence on the formation of the vortex ring, and if a flow of the working fluid that is faster than that around the orifice 31 is formed a predetermined distance X or more along the penetration direction (a center axis X direction) of the orifice 31 directly below the orifice 31 by the working fluid passing through the orifice 31, the vortex ring is continuously generated.
(50) Thus, as modifications of the above-mentioned orifice shape, shapes of the orifice which can suppress the generation of the vortex ring will be explained here.
(51)
(52) The orifice 35 shown in
(53) In a case of the orifice 35 having this shape, a velocity difference, which results from the passage cross-sectional area, between the working fluid passing through a middle area D1 where the two long holes cross and the working fluid passing through a peripheral area D2 that encloses the middle area D1 arises. A flow velocity of a flow Fa of the working fluid passing through the middle area D1 is higher than that of a flow Fb of the working fluid passing through the peripheral area D2.
(54) Here, the generation and the growth of the vortex ring become noticeable when the velocity difference between the working fluid flowing directly below the orifice 35 and the working fluid flowing outside the area positioned directly below the orifice 35 is great. In the case of the orifice 35, when looking at the flow of the working fluid in cross section of the line L1 (in cross section of the line L1, passing along the center axis X), the flow velocities Fa and Fb of the working fluid are lower from a middle of the orifice 35 toward a vicinity of the orifice 35. Then, a difference from a flow velocity Fc of the working fluid flowing outside the area positioned directly below the orifice 35 becomes small (Fa>Fb>Fc). Therefore, the generation and the growth of the vortex ring in the oil passage 21 located on the downstream side of the orifice 35 can be suppressed as compared with the orifice 31 of the above embodiments.
(55) Further, in a cross section of a line L2 (in a cross section of the line L2, passing along the center axis X), since the peripheral area D2 is not present, the flow velocity difference between the flow Fa of the working fluid flowing directly below the orifice 35 and the flow Fc of the working fluid flowing outside the area positioned directly below the orifice 35 is still large. Meanwhile, regarding the flow velocity difference between the flow of the working fluid flowing at the part positioned directly below the orifice 35 and the flow Fc of the working fluid flowing outside the area positioned directly below the orifice 35, a large flow velocity difference part (the cross section of the line L1) and a small flow velocity difference part (the cross section of the line L2) are alternately positioned on the center axis X of the orifice 35. Then, the flow velocity difference becomes small as compared with the above embodiments. Thus, the generation and the growth of the vortex ring can be suppressed as compared with the orifice 31 of the above embodiments.
(56) In addition, by setting the flow velocity difference so that the flow velocity difference between the flow of the working fluid flowing directly below the orifice 35 and the flow of the working fluid flowing outside the area positioned directly below the orifice 35 is different according to an angle position on the center axis X of the orifice 35, an annular vortex ring whose core is positioned at the center axis X is not easily formed in the downstream side of the oil passage 21. Here, even if the vortex ring appears, since the vortex ring is not circular, the shape of the vortex ring changes due to an inductive speed of the vortex, and its secondary generation is lost or extinguished. Thus, a change or fluctuation of a force acting on the separate plate 30 is lessened. Also with these workings, since the pressure of the area R adjacent to the orifice 35 of the separate plate 30 can be inhibited from periodically fluctuating in the up-and-down directions, the generation of the noise caused by the fact that the section 30a of the separate plate 30, which is adjacent to the orifice 35, vibrates can be prevented.
(57) As explained above, by employing the substantially cruciform-shaped orifice 35 having such shape that the two long holes whose both ends have the R-shape are arranged with the phase of one of the two long holes shifted by 90 degrees on the center axis X, the generation and the growth of the vortex ring in the downstream side oil passage 21 can be suppressed. Then, the pressure of the area R adjacent to the orifice 35 of the separate plate 30 can be inhibited from periodically fluctuating in the up-and-down directions, and the generation of the noise caused by the fact that the section 30a of the separate plate 30, which is adjacent to the orifice 35, vibrates can be prevented.
(58) The orifice 36 shown in
(59) As explained above, also by employing the orifice 36 having the star shape viewed from a direction orthogonal to the separate plate 30 and by forming an opening of the orifice 36 by the middle area D1 located on a center axis X of the orifice 36 and the peripheral area D2 located around the middle area D1 with the peripheral area D2 arranged at a predetermined interval in a circumferential direction of the center axis X, the generation and the growth of the vortex ring in the downstream side oil passage 21 can be suppressed.
(60) In the case of the orifice 37 shown in
(61) Therefore, different flow speeds (different flow velocities) (flows Fb, Fb) exist around a middle area (a flow Fa) whose flow speed (flow velocity) is highest, and an area whose flow velocity is lower than the flow Fa and is higher than the flow Fc of the working fluid flowing outside the area positioned directly below the orifice 37 is formed at random. Also in the case of the orifice 37 having the shape shown in
(62) Here, the orifice 35, 36 or 37 shown in