Wash arm assembly
11612299 · 2023-03-28
Assignee
Inventors
Cpc classification
International classification
Abstract
Provided herein is a wash arm assembly for a dishwasher, and a corresponding dishwasher including the same. The wash arm assembly may include a wash arm, comprising a tubular connection portion and at least one nozzle, and a tubular receiving portion for receiving the tubular connection portion. The tubular connection portion may be arranged to be inserted in the tubular receiving portion to create a seal between the tubular connection portion and the tubular receiving portion. The seal may allow the wash arm to rotate, and the tubular receiving portion and the tubular connection portion may be arranged to allow a washing liquid of the dishwasher to travel in a first direction to the wash arm.
Claims
1. A wash arm assembly for a dishwasher, the wash arm assembly comprising: a wash arm comprising a tubular connection portion and at least one nozzle; and a tubular receiving portion for receiving the tubular connection portion; wherein the tubular connection portion is arranged to be inserted in the tubular receiving portion to create a seal between the tubular connection portion and the tubular receiving portion, wherein the seal allows the wash arm to rotate, and wherein the tubular receiving portion and the tubular connection portion are arranged to allow a washing liquid of the dishwasher to flow to the wash arm, wherein the tubular receiving portion defines a lip configured to overlap a portion of the tubular connection portion, at least a portion of the lip being disposed radially inward of the portion of the tubular connection portion such that the lip directs the flow of the washing liquid away from the seal between the tubular connection portion and the tubular receiving portion, wherein the tubular connection portion defines a first sealing surface and a second sealing surface, wherein the lip defines a third sealing surface, and wherein the tubular receiving portion defines a fourth sealing surface, and wherein the first sealing surface is aligned to the third sealing surface and the second sealing surface is aligned to the fourth sealing surface, and wherein the first sealing surface, the second sealing surface, the third sealing surface, and the fourth sealing surface define the seal.
2. The wash arm assembly according to claim 1, wherein the tubular receiving portion at least partially surrounds an upstream end of the tubular connection portion, and wherein the lip is disposed radially inward of the upstream end of the tubular connection portion.
3. The wash arm assembly according to claim 1, wherein the first sealing surface is adjacent to the second sealing surface, and wherein the third sealing surface is adjacent to the fourth sealing surface.
4. The wash arm assembly according to claim 1, wherein the tubular connection portion further comprises a fifth sealing surface and a sixth sealing surface, wherein the fifth sealing surface is aligned to the sixth sealing surface, and wherein the seal is defined by the first sealing surface, the second sealing surface, the third sealing surface, the fourth sealing surface, the fifth sealing surface, and the sixth sealing surface.
5. The wash arm assembly according to claim 4, wherein the respective pairs of the first sealing surface and the third sealing surface, the second sealing surface and the fourth sealing surface, and the fifth sealing surface and the sixth sealing surface are arranged sequentially to define the seal, wherein the first sealing surface and the third sealing surface are oriented at a different angle than the second sealing surface and the fourth sealing surface, and wherein the second sealing surface and the fourth sealing surface are oriented at a different angle than the fifth sealing surface and the sixth sealing surface.
6. The wash arm assembly according to claim 1, wherein the first sealing surface, the second sealing surface, the third sealing surface, and the fourth sealing surface have relative surface angles that are shaped as cut-off cones that direct the flow of the washing liquid.
7. The wash arm assembly according to claim 1, wherein the tubular connection portion and the tubular receiving portion are each made of a single material.
8. The wash arm assembly according to claim 7, wherein the tubular connection portion and the tubular receiving portion are configured to directly contact each other, and the seal does not include any structure between the tubular connection portion and the tubular receiving portion.
9. The wash arm assembly according to claim 1, wherein the lip of the tubular receiving portion defines a leading edge terminating at a central bore of the tubular connection portion and the tubular receiving portion.
10. The wash arm assembly according to claim 1, wherein at least one nozzle of the wash arm is oriented such that the strength of the seal increases as the pressure of the fluid exiting the nozzle increases.
11. The wash arm assembly according to claim 1, wherein the back pressure required to overcome the seal is greater than the liquid pressure within tubular connection portion or tubular receiving portion of the seal.
12. The wash arm assembly according to claim 1 further comprising a main wash arm, wherein the wash arm is a satellite arm rotatably mounted to the main wash arm at the seal, and wherein the main wash arm comprises the tubular receiving portion.
13. The wash arm assembly according to claim 1, wherein the tubular connection portion and tubular receiving portion are configured to allow a small amount of washing liquid therebetween to lubricate the seal.
14. The wash arm assembly according to claim 1, wherein said tubular receiving portion is connectable to a conduit arranged to convey the washing liquid to an interior of the dishwasher.
15. A dishwasher comprising the wash arm assembly according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The various aspects of the embodiments herein, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
(2)
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DETAILED DESCRIPTION
(5) The embodiments herein will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. Disclosed features of example embodiments may be combined. Like numbers refer to like elements throughout. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity. As used herein, the term “tubular” is not intended to limit the described features to purely cylindrical or tube-shaped elements, and “tubular” components may also have any other shape that accomplishes the structural or functional recitations described herein. For example, a “tubular” component may be partly or wholly conical, or may have additional protrusions, structures, or curvature extending therefrom.
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(8) The wash arm assembly 1 comprises the wash arm 3 and a tubular receiving portion 7, such as a tubular element, pipe piece or the like. Further, the wash arm 3 comprises a tubular connection portion 5, such as tubular element, pipe piece or the like, arranged to be inserted in the tubular receiving portion 7 to create a seal connection 9 (shown in
(9) The tubular connection portion 5 and the tubular receiving portion 7 are formed as tubes, i.e. shaped as generally circular or cylindrical pipes having a plurality of differently angled and overlapping surfaces as described herein. The tubular connection portion 5 has a first diameter d1 and a length 11 and the tubular receiving portion 7 has a second diameter d2 and a depth 12. The first diameter d1 indicates an outer diameter of the tubular connection portion 5. The second diameter d2 indicates an inner diameter of the tubular receiving portion 7. The first diameter d1 is less than the second diameter d2 to enable insertion of the tubular connection portion 5 into the tubular receiving portion 7. In some embodiments, the first diameter d1 and/or the second diameter d2 may vary along the axial length (e.g., the length along or parallel to the first direction w1 and the second direction w2) of the respective tubular receiving portion 7 and tubular connection portion 5. In such embodiments, the first diameter d1 may be less than the second diameter d2 at the respective axial positions, with the exception of the lip described below.
(10) Clearance between the first diameter d1 and the second diameter d2 may be in a range of 1-3 mm. This clearance may allow the wash arm 3 to rotate sufficiently freely by lubricating the connection between the tubular receiving portion 7 and the tubular connection portion 5, while also preventing excessive leakage from the connection.
(11) The tubular connection portion 5 and tubular receiving portion 7 may form a seal 9 therebetween that prevents excessive leakage from the connection between the wash arm 3 and the main spray arm 23 (or the other respectively connected components described herein). The seal 9 may be defined by a plurality of sealing surfaces 11, 12, 13, 14, 15, 16, 17, 18, 20, 22, at least some of which combine to define a tortuous flow path for the washing liquid flowing through the connection. Using the tortuous flow path of the seal 9, the washing liquid may be substantially prevented from leaking from between the wash arm 3 and the tubular receiving portion 7. In particular, the tortuous flow path of the seal 9 creates a back pressure that must be overcome for the washing liquid to leak between the tubular connection portion 5 and the tubular receiving portion 7. The pressure required to overcome the seal may be called the strength of the seal. In some embodiments, the back pressure required to overcome the seal 9 may be greater than the pressure of the fluid in the wash arm 3 or main wash arm 23. Said differently, the back pressure required to overcome the seal 9 may be greater than the liquid pressure within tubular connection portion 5 or tubular receiving portion 7 of the seal 9. In some embodiments, minor leakage may be allowed between the wash arm 3 and tubular receiving portion 7 to lubricate the connection therebetween and reduce friction during operation of the wash arm 3.
(12) The tubular receiving portion 7 may include a lip 24 that overlaps a portion of the tubular connection portion 5. With continued reference to
(13) The tubular connection portion 5 comprises a first sealing surface 11 and a second sealing surface 13, and the tubular receiving portion 7 comprises a third sealing surface 15 and a fourth sealing surface 17. The length 11 of the tubular connection portion 5 and the depth 12 of the tubular receiving portion 7 are determined to achieve an alignment of the first sealing surface 11 with the third sealing surface 15 and the second sealing surface 13 with the fourth sealing surface 17 when the tubular connection portion 5 is inserted into the tubular receiving portion 7. Further, the length 11 of the tubular connection portion 5 is determined in order to place the first sealing surface 11 below a center of gravity (not shown) of the wash arm 3. For example, the first sealing surface 11 may be arranged 20 mm below the center of gravity of the wash arm 3.
(14) According to some embodiments herein, the tubular receiving portion 7 is arranged at the main wash arm 23, sometimes also referred to as a central wash arm. In such embodiments, the tubular receiving portion 7 may be an integral part of the main wash arm 23. As illustrated in
(15) In some embodiments, the tubular receiving portion 7 is connectable to a conduit arranged to convey the washing liquid to an interior of the dishwasher. Thus, the tubular receiving portion 7 may be arranged at a tube (not shown) for supply the washing liquid to the dishwasher. In such an embodiment, the wash arm 3 is directly connected to the tube.
(16) The tubular receiving portion 7 may be arranged as a separate member arranged to be fastened to the main wash arm 23 or to the tube. According to some embodiments herein, the tubular receiving portion 7 is arranged as a part of the main wash arm 23.
(17) As illustrated in
(18) With continued reference to
(19) The respective sealing surfaces of the tubular connection portion 5 and the tubular receiving portion 7 may be aligned with each other to define the tortuous flow path of the seal 9. With aligned is meant that the first sealing surface 11 and the third sealing surface 15; the fifth sealing surface 12 and the eighth sealing surface 18; the sixth sealing surface 14 and the ninth sealing surface; the second sealing surface 13 and fourth sealing surface 17; and the seventh sealing surface 16 and the tenth sealing surface 22, respectively, are substantially parallel to each other and may have a contact with each other or there may be a distance between the pairs of surfaces when the connection portion 5 is inserted in the receiving portion 7.
(20) In the embodiment shown in
(21) When viewed in cross section (e.g., as shown in
(22) In some embodiments, greater or fewer pairs of surfaces may be used to seal the wash arm 3 with the tubular receiving portion 7. For example, with reference to
(23) The sealing quality of the tortuous flow path is dependent, inter alia, upon the total magnitude of the angles of the convolutions (e.g., the sum of the absolute values of the change in angle between each adjacent section of the seal) and the length of the tortuous flow path between the tubular connection portion 5 and the tubular receiving portion 7. Thus, fewer total convolutions may be needed if their angles (e.g., the change in angle from one pair of surfaces to the adjacent surface) are large or the surfaces are long (e.g., the distance between convolutions is greater and thus the total length of the tortuous flow path is longer). Likewise, greater total convolutions may be needed if their angles are small or the surfaces are short. In some embodiments, the total magnitude of the angles of the convolutions should be at least 90 degrees. In some embodiments, the total magnitude of the angles of the convolutions should be at least 180 degrees. In some embodiments, the total magnitude of the angles of the convolutions should be greater than 90 degrees and less than 180 degrees. It is also noted that the initial angle of the leading edge 25 of the tubular receiving portion 7 and the leading surface of the tubular connection portion 5 may affect the total seal strength needed. For example, if the leading edge 25 is oriented away from the first direction (w1) or perpendicular to the first direction, the washing liquid may not directly flow into the tortuous flow path and the total seal needed is reduced.
(24) With continued reference to
(25) In some embodiments, the seal 9 may define at least one surface oriented at least partially in the second direction (w2) (e.g., the first and third sealing surfaces 11, 15 which slope at least partially in the second direction when viewed relative to the axis (a1, a2)) and at least one surface oriented at least partially in the first direction (w1) (e.g., the fifth and eighth sealing surfaces 12, 18 which slope at least partially in the first direction when viewed relative to the axis (a1, a2)). Said differently, in some embodiments, the cone of which a given surface forms a part (e.g., cones defined by lines extending from the surface to the axis (a1, a2) revolved about the axis (a1, a2) to form a cone) may point in the second direction for at least one surface of the seal 9 and downwardly for at least one surface of the seal.
(26) For example, in the embodiment of
(27) In some embodiments, with continued reference to
(28) According to the embodiments herein the tubular connection portion 5 is tapered in a first direction w1 along the first sealing surface 11 constituting a part of an internal surface of the tubular connection portion 5. The direction w1 is a direction the washing liquid is delivered to the wash arm 3 through the tubular connection portion 5 of the wash arm 3.
(29) The tubular connection portion 5 is also tapered in a second direction w2, being opposite to the first direction w1, along the second sealing surface 13 constituting a part of an external surface the tubular connection portion 5. Internal and external relate to a common meaning of what is meant with interior and exterior of a tube for delivering a liquid. Consequently, interior means where the liquid flows in the tube.
(30) In a similar way, the tubular receiving portion 7 is tapered in the first direction w1 along the third sealing surface 15 and is tapered in the second direction w2 along the fourth sealing surface 17. Both the third sealing surface 15 and the fourth sealing surface 17 constitute a part of an internal surface of the tubular receiving portion 7.
(31) As illustrated in
(32) The first, second, third and fourth sealing surfaces 11, 13, 15, and 17 are arranged so the first sealing surface 11 is aligned to the third sealing surface 15 and the second sealing surface 13 is aligned to the fourth sealing surface 17 when the tubular connection portion 5 is inserted in the tubular receiving portion 7. As discussed herein, aligned is meant that the first, and third sealing surfaces 11, 15 respectively the second and fourth sealing surfaces 13, 17 are substantially parallel to each other and may have a contact with each other or there may be a distance between the surface 11, 15 when the connection portion 5 is inserted in the receiving portion 7.
(33) Before the washing liquid is delivered to the wash arm 3, the first, second, third and fourth sealing surfaces 11, 13, 15, and 17 may abut against, or have contact with or touch, each other as described above when the tubular connection portion 5 is inserted in the tubular receiving portion 7. When the washing liquid is supplied to the wash arm 3, lift forces are created in the wash arm 3. The lift forces may lift the wash arm 3 if the pressure is enough to overcome all forces, for example gravitational forces or forces from spray nozzles 30 of the wash arm 3, acting on the wash arm 3 in the second direction w2, opposite to the first direction w1 of delivering the washing liquid. When the wash arm 3 lifts the first sealing surface 11 and the third sealing surface 15 respectively the second sealing surface 13 and the fourth sealing surface 17 are separated from each other. Thus, allowing washing liquid to lubricate the connection 9 in
(34) In some embodiments, when fluid is flowing through the nozzles 30 of the wash arm 3 in generally the first direction w1, the fluid pressure exiting the nozzles 30 may create an opposite reaction force that presses downwardly on the wash arm 3 in the second direction w2. In some embodiments, the upward force (e.g., in the first direction w1) on the wash arm 3 caused by fluid pressure within the wash arm assembly (1, 10) may be less than the downward reaction force from the nozzles 30 (e.g., in the second direction w2) such that the wash arm 3 remains seated on the tubular receiving portion 7 during operation. In such embodiments, the guiding and sealing surfaces described herein may align the wash arm 3 and seal the connection between the tubular connection portion 5 and the tubular receiving portion 7 without requiring additional fasteners, brackets, or other attachment means. In addition, the downward pressure on the wash arm 3 in the second direction w2 caused by the reaction force from the nozzles 30 may increase proportionately with the pressure in the main wash arm 23 and the wash arm 3. In such embodiments, the seal strength increases as the fluid pressure in the connection between the tubular connection portion 5 and the tubular receiving portion 5 increases. This relationship between seal strength and fluid pressure may keep the wash arm 3 connection substantially sealed while also minimizing unnecessary wear caused by holding the tubular connection portion 5 and the tubular receiving portion 7 too tightly together. In such embodiments, the tubular connection portion 5 and tubular receiving portion 7 may each be made of a single, uniform material without O-rings, gaskets, or other friction reducing or liquid sealing structure disposed therebetween.
(35) The washing liquid has a primary purpose of washing dishware accommodated in the dishwasher. The washing liquid delivered to the wash arm 3 also has a secondary purpose of driving the wash arm 3 during the rotational movement. The wash arm 3 comprises one or several driving nozzles (not shown) arranged at a periphery of the wash arm 3.
(36) The first, second, third and fourth sealing surfaces 11, 13, 15, 17 are arranged to guide the tubular connection portion 5 and the tubular receiving portion 7 into alignment with each other upon rotation of the wash arm 3. During rotation of the wash arm 3 the first sealing surface 11 cooperates with the third sealing surface 15 and the second sealing surface cooperates with the fourth sealing surface 17 to guide the tubular connection portion 5 and the tubular receiving portion 7 into alignment with each other.
(37) The tubular connection portion 5, and along with it also the wash arm 3, and the tubular receiving portion 7 are guided into alignment with each other upon rotation of the wash arm 3 thanks to the first, second, third and fourth sealing surfaces 11, 13, 15, 17 that are defined by envelope surfaces of cut-off cones as described below.
(38) The first sealing surface 11 is defined by a first envelope surface of a first cut-off cone pointing in the first direction w1. The first cut-off cone is cut-off from a first main cone with a first virtual top t1, or a first virtual peak, that may be located on a rotational axis a1 of the wash arm 3 defined in the central bore of the seal 9. As shown in
(39) A location of said first virtual top t1 relatively the first base plane bp1 determines a first inclination of said first main cone. The first inclination may be defined by a first angle α1 between the rotational axis a1 and a first line e1 on the envelope surface of the first main with said first virtual top t1. The greater distance of the first virtual top t1 from the first base plane bp1 results in the greater first inclination of the first main cone i.e. the less the first angle α1. The first angle α1 may be in a range of 25-35 degrees.
(40) The second sealing surface 13 is defined by a second envelope surface of a second cut-off cone pointing in the second direction w2. The second cut-off cone is cut-off from a second main cone with a second virtual top t2 that also may be located on the rotational axis a1. As shown in
(41) Similarly to the first virtual top t1, a location of said second virtual top t2 relatively the second base plane bp2 defines a second inclination of said second main cone with the second virtual top t2. The second inclination may be defined by a second angle α2 between the rotational axis a1 and a second line e2 on the envelope surface of the second main cone with said second virtual top t2. The greater distance of the second virtual top t2 from the second base plane bp2 results in the greater second inclination of the second main cone i.e. the less the second angle α2. The second angle α2 may be in a range of 30-45 degrees.
(42) Said third and fourth sealing surfaces 15, 17 of the tubular receiving portion 7 are arranged in similar way to the first and second sealing surfaces 11, 13 of the tubular connection portion 5 described above. However, the third and fourth sealing surfaces 15, 17 are arranged in relation to a second axis a2 through a central bore of the seal 9 and tubular receiving portion 7.
(43) The third sealing surface 15 is defined by a third envelope surface of a third cut-off cone pointing in the first direction w1. The third cut-off cone is cut-off from a third main cone with a third virtual top t3 that may be located on the second axis a2. As shown in
(44) Further, the fourth sealing surface 17 is defined by a fourth envelope surface of a fourth cut-off cone pointing in the second direction w2. The fourth cut-off cone is cut-off from a fourth main cone with a fourth virtual top t4 that may be located on the axis a2. As shown in
(45) Consequently, when a disturbance of the wash arm 3 occurs the tubular insertion 5 portion is guided back, e.g. brought back, to a position where the first, second, third and fourth sealing surfaces 11, 13, 15 and 17 align with each other upon rotation of the wash arm 3, thanks to that the tubular connection portion 5 and the tubular receiving portion 7 are tapered along the first, second, third and fourth sealing surfaces 11, 13, 15 and 17 as described above.
(46) As an effect, the improved rotational movement of the wash arm is achieved without overly constraining the rotation of the wash arm and thereby an improved wash arm assembly is obtained.
(47)
(48) Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these embodiments of the invention pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the embodiments of the invention are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. While some drawings and description may omit features described elsewhere for simplicity of explanation, it is understood that these features may nonetheless be present in any of the embodiments in any combination or configuration, as detailed above. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.