Device for assembling a turbine engine, and method using the device
11612970 · 2023-03-28
Assignee
Inventors
- Thierry Fernand Gastal (Moissy-Cramayel, FR)
- Morgan Bryan Antony Creuset (Moissy-Cramayel, FR)
- Eric Louis Charles Petit (Moissy-Cramayel, FR)
Cpc classification
F05D2230/68
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/285
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23P15/04
PERFORMING OPERATIONS; TRANSPORTING
F02C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B23P15/04
PERFORMING OPERATIONS; TRANSPORTING
F01D25/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device for assembling a turbine engine is configured for centering a shaft of a second module relative to a longitudinal axis of a hollow hub placed in front of a first module, the first module including a longitudinal cavity opening at the front into the hollow hub and passing through the first module until a rear end, the shaft configured to be inserted into the longitudinal cavity. The device includes a centering element and a guiding tube. The centering element is configured to be placed in the hollow hub. The guiding tube is configured to enter into at least one portion of the longitudinal cavity of the first module. The device is arranged so that the guiding tube slides inside the centering element. The invention also relates to the assembly formed by the device and a calibration jig, as well as an assembly method using same.
Claims
1. A device for assembling a turbine engine, the device being configured to center a shaft of a second module relative to a longitudinal axis (X) of a hollow hub placed at a front of a first module, the first module comprising a longitudinal cavity following the longitudinal axis (X), opening at the front in the hollow hub and passing through the first module following the longitudinal axis (X) to a rear end of the first module, the shaft configured to be inserted in the longitudinal cavity through the rear end of the first module, the device comprising: a centering element having a central axis (X′) and comprising a first end and a second end opposite said first end of the centering element with respect to the central axis (X′), wherein the first end of the centering element is configured to be inserted into the hollow hub such that the central axis (X′) coincides with the longitudinal axis (X); a guiding tube configured to enter into at least one portion of the longitudinal cavity of the first module, at a rear of the hollow hub, wherein the guiding tube is configured to slide inside the centering element along the central axis (X′), between a first position, wherein the guiding tube is entirely on a side of the centering element relative to the first end of the centering element, and a rear position, wherein the guiding tube extends from the first end of the centering element so as to penetrate into the longitudinal cavity towards the rear end of the first module when the centering element is placed in the hollow hub, and a shaft guide having a first end that is inserted inside the guiding tube, the shaft guide configured to be fixed to the shaft of the second module through a second end of the shaft guide, the device being configured so that the guiding tube cooperates with the shaft guide to maintain the shaft guide on the central axis (X′) of the device when the shaft guide is translated forwards.
2. The device according to claim 1, wherein the shaft guide is configured to slide inside the guiding tube until an axial abutment of the shaft guide is in contact with the first end of the guiding tube.
3. The device according to claim 2, wherein the shaft guide comprises a recess at a first distance from the axial abutment, and wherein the guiding tube comprises spaces located substantially at a second distance from the first end thereof so as to give an outer radial access to the recess, wherein the first distance is equal to the second distance.
4. The device according to claim 3, further comprising axial pins adapted to pass through the spaces of the guiding tube and to cooperate with the recess of the shaft guide in order to block movement of the shaft guide along the central axis (X′).
5. The device according to claim 1, further comprising a clamp proximate the second end of the centering element, the clamp supported by a part which can be disconnected from the centering element.
6. The device according to claim 1, further comprising an anti-rotation element configured to be fixed on the centering element or on a clamp fixed to the centering element and capable of being fixed to a casing of the first module so as to prevent rotation of the device about the longitudinal axis (X).
7. A method for assembling a turbine engine using the device according to claim 1, the turbine engine including the first module the method comprising: installing the centering element in the hollow hub, the guiding tube being in the first position or absent from the centering element; sliding the guiding tube through the centering element to the rear position; docking the second module to a position where a free end of the shaft or a shaft guide fixed to the shaft enters into the rear end of the guiding tube, such that the guiding tube guides the shaft along the longitudinal axis (X) of the hollow hub; and translating longitudinally the second module with a progression of the shaft centered on the longitudinal axis (X) of the hollow hub through the guiding tube to the assembly position.
8. The device according to claim 1, wherein a sum of a length (Ltg) of the guiding tube and of a length (Lga) of the shaft guide is greater than an extension of the longitudinal cavity of the first module.
9. The device according to claim 1, wherein the guiding tube is entirely beyond the second end of the centering element in the first position.
10. The device according to claim 1, wherein a first end of the guiding tube is entirely beyond and upstream from the second end of the centering element in the first position, and said first end of the guiding element extends downstream from the second end of the centering element in the rear position.
11. A device for assembling a turbine engine, the device configured to center a shaft of a second module relative to a longitudinal axis (X) of a hollow hub placed at a front of a first module, the first module comprising a longitudinal cavity following the longitudinal axis (X), opening at the front in the hollow hub and passing through the first module following the longitudinal axis (X) to a rear end of the first module, the shaft configured to be inserted in the longitudinal cavity through the rear end of the first module, the device comprising: a centering element having a central axis (X′) and comprising a first end and a second end opposite to said first end of the centering element in respect to the central axis (X′), wherein the centering element is configured to be inserted in the hollow hub in order to make the central axis (X′) coincide with the longitudinal axis (X); and a guiding tube configured to enter into at least one portion of the longitudinal cavity of the first module, at a rear of the hollow hub, wherein the guiding tube is configured to slide inside the centering element along the central axis (X′), between a first position wherein the guiding tube is entirely on one side of the centering element relative to the first end of the centering element, and a rear position wherein the guiding tube extends from the first end of the centering element so as to penetrate into the longitudinal cavity when the centering element is placed in the hollow hub; and a shaft guide having a first end configured to be inserted inside the guiding tube and a second end configured to be fixed to the shaft of the second module, wherein the device is configured so that the guiding tube cooperates with the shaft guide to maintain the shaft guide on the central axis (X′) of the device when the shaft guide is translated forwards, and wherein a sum of a length (Ltg) of the guiding tube and of a length (Lga) of the shaft guide being greater than an extension of the longitudinal cavity of the first module.
12. The device according to claim 11, wherein a first end of the guiding tube is adapted to go back into the centering element through the second end of the centering element such that the first position of the guiding tube corresponds to a disconnection thereof from the centering element.
13. The device according to claim 11, wherein the centering element comprises first means configured to engage the hollow hub, located at the first end of the centering element, and second means located in proximity of the second end of the centering element and configured to cooperatively lock with the hollow hub.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The present invention will be better understood and other details, features and advantages of the present invention will appear more clearly upon reading the following description of a non-limiting example, in reference to the appended drawings, in which:
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DESCRIPTION OF AN EMBODIMENT
(18) The tool according to the invention is intended to be able to be used in particular during a mounting phase illustrated in
(19)
(20) The elements of the first module 5 maintain a longitudinal cavity 20, centred on the axis X of symmetry of the first module 5 and which passes through it on either side. At the front of the module 5, the longitudinal cavity 20 ends in a hollow hub 21, which here is integral with the rotating portions 17 of the upstream fan body 1. At the rear of the hollow hub 21, coupling means 22 of these rotating portions 17 with the LP shaft 4 are installed in the longitudinal cavity 20. At the rear of these coupling means 22, the minimum diameter of the longitudinal cavity 20 is substantially greater than that of the LP shaft 4, so as to let it pass without friction. There is no bearing maintaining the LP shaft in the longitudinal cavity 20 of the first module 5, between said coupling means 22 at the rotating portions of the upstream fan body 1 and the rear of the HP body 2. Here, it will be noted that the surfaces of the parts of the first module 5 delimiting the longitudinal cavity 20 are treated with an anti-corrosion coating which can be altered in case of contact during the passage of the LP shaft 4 or of a shaft guide 10, during mounting.
(21) The hollow hub at the front of the coupling means has a significant longitudinal extension Lm. In the example, this extension Lm is at least as large as that of the mobile rotor of the fan 18. The inner portion of the body of the hollow hub 21 is cylindrical, with a diameter which is substantially wider than that of the longitudinal cavity 20 at the level of said coupling means 22. The inner portion of the hollow hub comprises, at the level of the end thereof opening onto the front, splines 23 intended to form the first elements of a connection by engaging with a part being fixed at this place. The rear end of the inner portion of the hollow hub 22 comprises a contact surface 24, here substantially cylindrical, intended to form a support for a part being housed inside this contact surface to be centred on the longitudinal axis X. The geometries of the contact surface 24 and slot elements 23 of the engaged connection are defined in connection with the longitudinal extension Lm of the hollow hub 21 such that the longitudinal axis X′ of a part fixed between these two means coincides with the longitudinal axis X of the first module 5 according to the precision demanded for the mounting operations. In reference to the figures cited in the introduction, this precision corresponds typically to a minimum clearance of 0.5 mm at the level of the LP shaft and a clearance of 0.08 mm at the level of the labyrinth seals.
(22) It will also be noted that the inner surface of the hollow hub 21 is treated, like the assembly of the longitudinal cavity 20 with an anti-corrosion coating, except for the elements 23 of the engaged connection and of the contact surface 24. The elements 23 of the engaged connection are formed of aluminium. The contact surface 24 is covered with a material termed “synthetic metal”, formed of intrinsically conductive polymers.
(23) The tool according to the invention comprises several elements engaging during successive steps of the docking must which can be disconnected from one another.
(24) The first element 25, termed centring element, is a part intended to be installed in the inner portion of the hollow hub 21, so as to centre the other elements and the LP shaft 4 on the longitudinal axis X of the first module 5. In reference to
(25) The contact surface 26 of the centring element 25 is treated with the same material termed “synthetic metal” as the contact surface 24 of the hollow hub 21. The means 27 engaging with those 23 of the hollow hub 21 for the engaged connection here are made of aluminium, like the latter. As can be seen in
(26) The centring element 25 also comprises a head, placed at the end thereof at the front of the means for the engaged connection. This test is intended to remain outside of the hollow hub. It comprises radial arms 29 shaped to be able to be gripped in the hand and to exert a rotation force in order to lock the engaged connection, once the splines 27 are engaged behind those 23 of the corresponding means on the hollow hub 21. The head also comprises, at the free end thereof, in this example, a flat disk 30 carrying threaded longitudinal pins 31 distributed circumferentially, and an outer notch 32 at the periphery. This assembly forms means arranged to engage with those of a second part, described below, and to form together a “quarter-turn” connection which secures said second part to the centring element.
(27) Advantageously, the weight of the centring element 25 is limited to be able to be handled by one single operator. However, given the stresses that it must support, this weight, typically 12 kg, can lead to a significant lever effect when this is about supporting the element through an end to introduce it in the hollow hub 21. Advantageously, in reference to
(28) In reference to
(29) The guiding tube 36 is hollow, of diameter Dtg, so as to receive through the rear end 37 thereof, a rod which slides there to remain centred on the longitudinal axis X″ of the guiding tube 36. The front end of the guiding tube 36 here comprises a ring 38 of diameter greater than that of the tube, so as to form a longitudinal abutment on the guiding tube 36. At a determined distance Lta from the rear end 37 thereof, the guiding tube 36 comprises transversal spaces 39, arranged to let pins pass radially.
(30) Advantageously, to avoid sinking the LP shaft 4 into the first module 5, a shaft guide element 40, represented in
(31) Advantageously, the tool also comprises an element termed compression key 45 which is fixed to the front of the centring element 25 by the quarter-turn connection indicated above with threaded longitudinal pins 31. The tubular body 46 is thus centred on the central axis X′ of the centring element 25. In reference to
(32) The tubular body 46 of the compression key 45 supports a capstan 50 with radial arms 51 arranged to be manually rotated. The rotation of the capstan 50 makes it possible to impress on it a longitudinal movement at the front or at the rear along the central axis X′, relative to the tubular body 46.
(33) The tubular body 46 and the capstan 50 are designed to free up a longitudinal cavity in the axis X′ of the centring element 25 and of sufficient diameter to let the guiding tube 36 pass.
(34) The front end of the capstan 50 brings a system here comprising two pins 52 which are radially mobile and which can be placed, either in a “removed” position, where they are at a distance from the central axis X′ equal to half the diameter of the central cavity of the centring element and free up the central longitudinal cavity, or in an “engaged” position, where they can plug into the recess 44 of the shaft guide 40 to block it longitudinally. The pins 52 are completed by a mechanical system 53 making it possible to lock them to exert a radial force on the outer surface of the guiding tube 36.
(35) Advantageously, the body 46 of the compression key 45 comprises longitudinal spaces 54 which makes it possible to monitor the progression of the shaft guide 36 in the compression key.
(36) In the example, the compression key 45 is designed with a sufficiently low weight, typically 4 kg, to be able to be easily handled during the fixing thereof on the centring element 25.
(37) When the compression key 45 is assembled to the centring element 25 and when the pins 52 are in the removed position, the assembly therefore forms a member through which the guiding tube 36 and the shaft guide 40 can slide longitudinally, along the axis X′ of the centring element 25. In particular, if it is considered that the guiding tube 36, the latter, once introduced at the front of this member through the rear end 37 thereof, can be located in two notable positions between which it can slide. In a first position, termed waiting position, illustrated in
(38) Preferably, the hollow hub 21 on which the centring element 25 must be fixed being rotatable, the tool also comprises an element 55 preventing the rotation of the assembly. In reference to
(39) Such a tool can be used to ensure correct centring of the second module 3 during the docking in the first module 5.
(40) Preferably, the mounting method according to the invention starts through the fitting of the first module 5 with the corresponding elements of the tool, the first module 5 being supported horizontally under the gate.
(41) In a first step, the centring element 25 is installed in the hollow hub 21 at the front of the first module 5. For this, the operator installs the handling tool 33 described above as indicated in
(42) In a second step, the compression key is installed on the centring element by locking the quarter-turn connection 30, 31, 47, described above. At the end of this step, as illustrated in
(43) In a third step, in reference to
(44) In a fourth step, the anti-rotation bar 56 is installed as illustrated in
(45) In a fifth step, the guiding tube 36 is slid rearwards in the second position described in
(46) In a step which can be carried out at the same time at the preceding steps, the shaft guide 40 is fixed through the rear end thereof on the front end of the LP shaft 4, of the second module 3.
(47) In a sixth step, illustrated in
(48) In a seventh step, the pins 52 which block the guiding tube 36 are unlocked and the second module 52 is progressed forwards by maintaining it centred on the longitudinal axis X of the first module 5. The shaft 4 of the second module 3 thus pushes the shaft guide 40 and the guiding tube 36 forwards. With the shaft guide being supported on the longitudinal axis X by the guiding tube 36, the assembly does not risk hitting the walls of the longitudinal cavity 20 under the effect of swing due to the progression of the second module 3. The progression is stopped when the recess 44 of the shaft guide 40 faces the pins 52 located on the capstan 50 of the compression key 45, as illustrated in
(49) In an eighth step, the last centimetres of longitudinal progression of the shaft 4 and of the second module 4 are achieved by manually actuating the capstan 50, to insert the head of the shaft in the coupling means 22 of the rotating elements 17 of the front fan shaft and to control the precise coupling of the elements of the labyrinth seals to the interface of the first 5 and of the second 3 modules, until the flanges 6, 7 of said modules are fixed together.
(50) Here, it will be noted that the compression key 45 can also be used in the opposite direction, during the dismounting of the engine, to decouple the two modules 3, 5 before separating them.
(51) The tool, of which the elements can thus be dismounted from the two modules, has thus made it possible to dock by respecting the desired centring precisions and by avoiding contacts likely to damage the elements of either of the two modules. As mentioned above, the tool can also be used during the dismounting of the turbine engine, to avoid unintentional contact during the translation of the second module 3 relative to the first module 5.