Rolling device, resulting electrolyte film, and power storage assembly formed from at least one thus-rolled film
09943895 ยท 2018-04-17
Assignee
Inventors
Cpc classification
B29L2031/3468
PERFORMING OPERATIONS; TRANSPORTING
B32B37/1054
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B32B37/0053
PERFORMING OPERATIONS; TRANSPORTING
H01M50/409
ELECTRICITY
H01M50/403
ELECTRICITY
B21B37/58
PERFORMING OPERATIONS; TRANSPORTING
B32B41/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B37/10
PERFORMING OPERATIONS; TRANSPORTING
B32B37/00
PERFORMING OPERATIONS; TRANSPORTING
B21B37/58
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a rolling device including a stationary first assembly (110), comprising at least one first rolling cylinder (110), and a movable second assembly (120), comprising at least one second rolling cylinder (122). The second assembly (120) is movable along at least one degree of freedom relative to the stationary first assembly (110) such that the axis (X2) of the second cylinder (122) is movable relative to that of the first cylinder (110) so as to control the distance between the cylinders (110, 120). Said rolling device is characterized in that it includes: a resilient contact means (130) that exerts a first force on the movable assembly (110), said resilient contact means (130) being configured so as to give way when the reaction force exerted by the movable assembly (110) on these latter is greater than a predetermined threshold force; and a control means (160) that exerts, on the movable assembly (110), a second force having a component essentially opposite the force exerted by the resilient contact means (130).
Claims
1. A rolling device comprising a first fixed assembly connected to a frame of the device and comprising at least one first rolling cylinder rotatably mounted about its axis and a second assembly, mobile, comprising at least one second rolling cylinder rotatably mounted about its axis, the second assembly being mobile according to at least one degree of freedom relative to the first fixed assembly, such that the axis of the second cylinder is mobile relative to the axis of the first cylinder to control the distance between the cylinders, wherein the rolling device comprises: resilient contact means which exert a first force on the mobile assembly in the direction of the first fixed assembly, these resilient contact means being configured to give way when a reaction force exerted by the mobile assembly on the resilient contact means is greater than a predetermined threshold force, and control means which exert on the mobile assembly a second force having a component essentially opposite the force exerted by the resilient contact means, and characterized in that the control means comprise at least one mechanical lever comprising a support point, forming an axis of rotation, on an element attached to the fixed assembly, the lever or at least one of the levers also being in contact with the mobile assembly and with a control adjusting element, the distance between a point of contact with the mobile assembly and the support point being less than the distance between a point of contact with the adjusting element and the support point, to produce fine adjustment and force multiplication.
2. The rolling device according to claim 1, wherein the control means comprise mechanical means which define an adjustable mechanical stop for the second mobile assembly.
3. The rolling device according to claim 1, wherein the first force exerted by the resilient contact means is between a force exerted by a film passing between the two cylinders in operating conditions and the reaction force attained in case of clogging.
4. The rolling device according to claim 1, wherein the mobile cylinder is rotatably mounted in two bearings located respectively on its ends and the resilient contact means are configured so that forces they apply to the mobile assembly are distributed equally on each bearing of the mobile cylinder.
5. The rolling device according to claim 1, wherein the resilient contact means comprise a deformable elastic envelope, filled with fluid, and comprising an output valve for fluid opening when pressure of fluid is greater than a predetermined pressure.
6. The rolling device according to claim 1, wherein the resilient contact means comprise a mechanical assembly ensuring resilient stressing of the mobile assembly towards a contact position but comprising an integrated mechanical fuse calculated to give way when the reaction force which is applied thereto reaches a threshold corresponding to the force resulting from clogging.
7. The rolling device according to claim 1, wherein the at least one mechanical lever includes several levers in series.
8. The rolling device according to claim 7, wherein the control means comprise return means ensuring maintaining of strain on said levers, these return means being adapted to keep a kinematic chain defined between an input control element to adjust control and an output stop, in contact with the input control element.
9. The rolling device according to claim 1, wherein the control element of the control means comprises a mobile device supported on a lever of the at least one mechanical lever and driven manually or automatically, the mobile device being chosen from the group consisting of a manual screw, a cam, or an electric actuator with ball screw.
10. The rolling device according to claim 1, wherein the control means comprise a kinematic chain formed by mechanical elements in mutual support, and wherein contacts between the mechanical elements in the kinematic chain are defined by protruding means.
11. The rolling device according to claim 1, further comprising a sensor attached to one of the mobile assembly and the fixed assembly and comprising a mobile portion intended to make contact with a stop of the other of the mobile assembly and the fixed assembly, to measure relative displacement of the mobile assembly of the rolling device.
12. The rolling device according to claim 1, wherein the mobile assembly comprises two pivoting support arms to be mobile to pivot relative to the fixed assembly, one arm being located at each end of the mobile cylinder, between one of each end of the mobile cylinder and the frame of the rolling device.
13. The device according to claim 12, wherein the two arms located at each end of the mobile cylinder are connected by at least one transversal bar attached to each of the two arms, forming an anti-roll device.
Description
(1) Other characteristics, aims and advantages of the present invention will emerge from the following detailed description and with respect to the appended drawings given by way of non-limiting example and in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8) The device 100 shown in the appended
(9) Conventionally, the device 100 comprises a frame 106 which bears a fixed assembly 110 comprising an upper cylinder 112 of essentially horizontal axis X1 and a mobile assembly 120 comprising a lower cylinder 122 of axis X2 essentially horizontal and parallel to the axis X1 of the upper cylinder 112. The upper cylinder 112 is guided and driven in rotation about its axis X1 by any appropriate means. Similarly, the lower cylinder 122 is guided and driven in rotation about its axis X2 by any appropriate means. A film F, such as a composition film of a battery, for example cathode or electrolyte, is intended to be fed in between these cylinders 112 and 122.
(10) The fixed 110 and mobile 120 assemblies each comprise two bearings located respectively at their axial ends, intended to support the cylinders 112 and 122 in rotation about the axes X1 and X2. Each of these bearings preferably comprises a housing in which a trunnion is inserted in a single piece with the respectively associated cylinder 112 or 122. The trunnions are mobile in rotation relative to the bearings and materialise the axis of rotation X1 and X2 of each of the cylinders 112, 122.
(11) The upper cylinder 112, or more exactly its bearings, is attached to the frame 106 of the device and is therefore considered as a fixed cylinder.
(12) The lower cylinder 122, more exactly each of its bearings, is attached to a support arm 124. An arm 124 is therefore present at each end of the lower cylinder 122. The arms 124 belong to the mobile assembly 120 and are mobile to pivot relative to the frame 106 about the same essentially horizontal axis X3, and parallel to the axes of rotation X1, X2 of the cylinders 112 and 122. This axis X3 is called articulation axis of the arms 124 and is located at a distance from the axis X2 of the lower cylinder. The articulation axis X3 of each arm 124 and the axis of rotation X2 of the lower cylinder 122 are placed at the two opposite ends of the arms 124.
(13) In its lower part the frame 106 also comprises resilient contact means 130 adapted to exert on the mobile assembly 120 a first force tending to press the lower mobile cylinder 122 in contact with the upper fixed cylinder 112.
(14) As mentioned previously, these resilient contact means 130 are however adapted to give way when a reaction force exerted on the mobile assembly 120 is greater than a predetermined threshold force.
(15) According to the embodiment shown in
(16) As is evident from
(17) The pneumatic element 131 can comprise a safety valve (or discharge valve) connecting the internal volume of the cavity with the exterior and which discharges air rapidly from the cavity when the pressure in the latter becomes too high. Such a valve is shown under reference 132 in
(18) The pneumatic element 131 is centred relative to the cylinder 122, at mid length from the latter, and the support plate 140 is in linear contact on the link bar 150 over its entire length. In this way, the forces generated by the pneumatic element 131 are also distributed across each bearing of the lower cylinder 122 and the parallelism of cylinders 112 and 122 is controlled perfectly well.
(19) In this way, the contact means 130 are adapted to exert an essentially vertical directional force upwards on the bar 150, and therefore the lower cylinder 122: due to this, when the pneumatic element 131 is inflated, the support plate 140 and the boss 142 are driven upwards according to a trajectory dictated by the articulation axis X4 of the support plate 140. As the arms 124 and the lower bar 150 have a degree of freedom to pivot relative to the frame 106, they do not oppose the movement of the support plate 140 and are moved according to a trajectory dictated by the link around the articulation axis X3 of the arms 124. The lower cylinder 122 is put in contact by this with the upper cylinder 112. The two arms 124 are connected by means of the lower link bar 150 and by means of the shaft forming the articulation axis X3 of the arms 124.
(20) The assembly comprising the bar 150 and the shaft forming the axis X3, given that this axis is connected mechanically to the arms to be attached to the latter, for example by a collar with a screw belt or a pin member, constitutes an effective anti-roll device which also participates in ensuring parallelism of the cylinders 112 and 122. In fact, an angular link is formed between the arms, specifically that the latter can be offset angularly one relative to the other only in minimal latitude. Therefore the rollers are protected from the bearings of the cylinder, which can be accordingly selected to be highly precise and improve the precision of the rolling.
(21) Without it being obligatory, it is evident that the boss 142 which determines the point of application of the force generated by the pneumatic element 131 on the bar 150 is located between the axis X4 and the point of application of the force of the pneumatic element 131 on the support plate 140. This arrangement multiplies the force applied to the bar 150 relative to that applied to the support plate 140 by the pneumatic element 131. So by way of non-limiting example, the distance between the point of application of the force of the pneumatic element 131 on the support plate 140 and the axis X4 is greater by around twice the distance between the boss 142 and the axis X4, which doubles the force applied to the bar 150 relative to that applied to the support plate 140 by the pneumatic element 131.
(22) It is evident that the system ensures parallelism of the cylinders 112 and 122 when the latter are not in contact (during opening and approximation of the cylinders 112 and 122) but the final parallelism to the micron of the cylinders 112 and 122 is preferably ensued by means of a system to be described hereinbelow.
(23) As is evident also in
(24) Control means 160 are placed near each longitudinal end of the lower cylinder 122 (or near each arm 124). In other words, the control means 160 comprise 2 devices identical to that which will be described hereinbelow.
(25) According to the preferred embodiment shown in
(26) The use of at least one lever, and preferably two levers in series, allows fine adjustment of the position of the stop defined for the mobile assembly 120 by ensuring demultiplication of the course of adjustment means at input 162 and vice versa multiplication of the force transmitted.
(27) Even more precisely, according to the preferred embodiment shown in
(28) Each second lever 170 comprises an essentially horizontal arm 174 comprising at first end the recess 172 open upwards for receiving the projection 168. At the other end of the arm 174, the second lever 170 also comprises a second recess 176 open downwards and receiving return means 180.
(29) The first and second levers 164 and 170 are made of metallic material, for example treated steel, and are rigid. It is also clear that the levers 164 and 170 are connected at the level of the projection 168- recess 172 by a vertical pin 169, one of the levers 164 or 170 comprising an oblong hole which receives the above pin 169 to create relative transversal immobilisation of the levers 164 and 170 and retains freedom of angular pivoting of the lever 164 relative to the lever 170 by displacement of the projection 168 in the recess 172.
(30) Each adjustment device 160 also comprises return means 180. Such return means can form the object of different embodiments.
(31) According to the embodiment illustrated in
(32) This spring 180 is prestressed and the projection 186 therefore comprises an imprint for controlling the position of the levers 164 and 170, whether the contact means 130 are activated or not, and whether the second lever 170 is in contact or not with the lower link bar 150.
(33) The adjustment device 160 operates as follows: the second lever 170 is supported on the frame 106 at A, is in contact with the lower bar 150 at B and with the first lever 164 at C, at the point where the projection 168 is inserted into the recess 172. The contact site A is located at the end of the lever 170 opposite the point where the recess 172 is located. The first lever 164 is also supported on the frame 106 at D at a first end of the lever arm 164 and with the adjusting screw 162 at E at the opposite end of the arm 164. It is evident that the above contact points between the different elements are lines essentially parallel to the axes X1 and X2 of the cylinders 112, 122 except for the support of the screw 162 on the first lever 164 at E which is a quasi-occasional support.
(34) In this way, the adjustment device 160 is capable of exerting essentially vertical directional force downwards on the lower link bar 150 by means of the point of contact at B of the second lever 170, and therefore on the lower cylinder 122 attached by its bearings to this bar 150.
(35) As is evident in
(36) It is evident that by means of the adjustment device 160, can apply to the bar 150 less displacement than that impressed vertically to the screw 162, while the vertical force applied to the lower link bar 150 is much greater than that necessary to impress on the screw 162 to shift the latter in the same ratio. This is possible due to the distance ratios, respectively between points C and D and points D and E for the first lever 164 (distance DE>distance DC) and between points A and C and A and B for the second lever 170 (distance AC>distance AB). In fact, the ration of force to output of the system on the force at input of the system corresponds to the ratio of the distances (AC/AB)*(DE/DC). The ratio between displacement at output and displacement at input is the inverse of the latter. The ratios can be adapted to the preferred degree of precision. In the case shown here, they are AC/AB=3 and DE/DC=4, or a total ratio of 12.
(37) The rolling device according to the present invention also preferably comprises near each adjustment device 160, or at each end of the mobile cylinder 122, a detection device or micrometric comparator 190 illustrated in
(38) Such a detection device or micrometric comparator 190 can form the object of different embodiments.
(39) According to the embodiment shown in
(40) Detection devices 190 (or micrometric comparators) ensure precisely, for example to the tens of a micron, the parallelism of the cylinders 112 and 122, as explained hereinbelow.
(41) Some main steps of the method for implementing the above device according to the present invention will now be described.
(42) The device is started up as follows.
(43) Before engaging the material or the materials intended to constitute the film F at rolling output, the pneumatic element 131 is inflated to a certain pressure, which puts the lower cylinder 122 and the upper cylinder 112 in contact with a predetermined force. This force corresponds to the working force applied to the film F during its passage in the rolling mill. This force is easy to determine in the device according to the invention since it is directly deductible from the pressure applied to the pneumatic element 131, this pressure being an easily measurable parameter. The probe 194 is in contact with the stop 108 of the frame 106.
(44) The adjustment device 160 is actuated so as to slightly decrease the contact force between the cylinders 112 and 122 until incipient movement of the probe 194 is seen (detection by the sensor integrated into the body 192). This means that mechanical contact between the cylinders 112 and 122 has been slightly decompressed (visible by indication from the sensors). The sensors integrated into the body 192 are now reset to zero so that they indicate a reference position. It is evident that the reference position of the two adjustment devices 160 located at each end of the cylinder 122 is not necessarily attained simultaneously. Since the adjustment devices located to each side of the cylinder are decorrelated, parallelism of the cylinders can still be achieved.
(45) The cylinders 112 and 122 are moved further away by way of the control means 160, to produce the preferred air gap. This is indicated by the sensors 192.
(46) Additional force is applied to the resilient contact means 130 to augment the force on the adjustment devices 160 (it is clear that once they are adjusted, the control means 160 control the air gap between the cylinders 112 and 122) and have a stable stop even in case of slight variations of force necessary for crushing the film F.
(47) If a problem does arise and clogging occurs at the level of the space between the 2 cylinders 112 and 122, the lower cylinder 112 applies vertical force downwards on the pneumatic element 131, and this compresses the air inside this element 131 and creates a slight distance from the cylinders 112 and 122 (via movement of the lower cylinder 122). If pressure greater than a predetermined pressure is attained in the element 131, this is likely to trigger the release valve 132. Air therefore escapes from the pneumatic element 131 which deflates, and this enables the horizontal bar 150 to fall back down and completely frees up movement of the lower cylinder 122, stopping rotation of the cylinders 112 and 122 (due to detection of movement of this lower cylinder 122) and rolling.
(48) In this case, it is evident that the control means 160 are held in place by means of the return means 180 which ensure firm contact without play of the set of adjustment levers 164 and 170. In this way, during return to the production situation, by later repressurising of the element 131 the initial position of the cylinders 112 and 122 is regained without additional adjustment.
(49) The second embodiment of the invention shown in appended
(50) This
(51) The embodiment illustrated in
(52) The adjustment means 160 illustrated in
(53) According to the embodiment illustrated in
(54) More precisely
(55) The secondary lever 170 is articulated on the frame 106 at 171 (A), pressed against the pin 127 integral with the bearing 121 of the lower cylinder 122, at B.
(56) In the embodiment illustrated in
(57) More precisely according to the embodiment illustrated in
(58) According to the particular and non-limiting embodiment illustrated in
(59) The adjusting screw 162 of the control means 160 is driven this time by a motor 161. This motor 161 can be controlled in a closed loop as a function of measurements taken at output of the rolling mill.
(60) It is also evident that according to
(61) The detection device 190 also comprises a sensor fitted with a body 192 and a probe 194 but this time the body 192 is attached to the frame 106 and abuts against a projection 125 of the arm 124 belonging to the mobile assembly 120.
(62) The other modifications comprise especially the fact that the support of the bearing 121 on the pneumatic element 131 is direct support by means of the support plate 140 and not support by means of a pivot link, as described previously with respect to
(63) The third embodiment of the invention shown in appended
(64) This
(65)
(66) The primary lever 164 is articulated on the frame 106 at D, supported against the end of the screw 162 at E and in turn supported on the secondary lever 170 at C. The DE/DC distance ratio is greater than 1 to respect the above multiplication force.
(67) The secondary lever 170 is articulated on the frame 106 at A, supported against the bar 150 linked to the lower mobile assembly 120 at B. The AC/AB distance ratio is also greater than 1 to respect the above multiplication force.
(68) Return means 180 stress the secondary lever 170 against the force exerted by the adjusting screw 162. So even if the resilient contact means 130 are removed, the secondary lever 170 stays supported against the primary lever 164 and the primary lever stays in contact with the adjusting screw 162.
(69) Of course, the embodiments previously described are not limiting. The present invention encompasses all variants according to its scope.
(70)
(71) According to a first variant according to the present invention, the pneumatic element 131 can be replaced by a resilient mechanical element 133 integrating a mechanical fuse, for example a spring prestressing with break initiator 135, as shown in
(72) The device according to the present invention can also comprise several juxtaposed contact means 130. So more precisely appended
(73) According to another variant as per the present invention, the control means 160 cannot comprise levers and comprise a single manual adjusting screw 162 (or any equivalent means such as a motorised screw, a cam, or an electric actuator with ball screw, etc.) resting directly on the bearing 121 or the arm 124 of the lower cylinder 122, or even a sloped wedge supported on an area of the bearing mobile.
(74) According to another variant according to the present invention, the link of the mobile cylinder 122 and of the frame 106 cannot be a pivot link by means of pivoting arm 124, but a rectilinear slide link 128 transversal to the rolling direction, as sown in
(75) According to another variant of the invention, the two control means 160 located on either side of the lower cylinder 122 can also be slaved in the same way and not be independent.
(76) The device according to the present invention can also comprise decambering means which prevent the upper cylinders 112 from flexing slightly at their centre under the effect of the thrust due to crushing of the product.
(77) When it is controlled automatically, the mobile device is optionally controlled during manufacture of the film as a function of data obtained from a measuring sensor, especially of thickness, placed at output of the rolling mill. Such a thickness sensor is shown under reference 195 in
(78) As indicated previously the mobile cylinder 122 is generally the lower cylinder of the device and the resilient contact means 130 are placed below the lower cylinder 122 and exert vertical force upwards. The mobile cylinder 122 can however be the upper cylinder. The cylinders can also be placed at the same horizontal level, the displacement direction of the film F being vertical in the rolling area such as shown in
(79) The fixed 110 and mobile 120 assemblies can comprise respectively a single cylinder (of rolling mill type called DUO) such as shown in
(80) The cylinder with its trunnions is preferably monobloc to capitalise on good geometry and above all optimal dimensional stability irrespective of the operating conditions (temperature and rolling stresses especially).
(81) It is evident that in its embodiments described the invention is highly advantageous since it creates precision almost equal to the micron over a width of film double the conventional width of two films intended to be placed in a battery (or around 31 cm in total)
(82) For reasons of simplification the foregoing description mentions rolling a film. But the invention must not be limited to a particular type of film, in particular a monolayer film. A multilayer film could be rolled in a single piece or additional operations could be performed at the same time as the rolling operation.
(83)