Conveying apparatus for feeding washware to a conveyor warewasher
09944466 ยท 2018-04-17
Assignee
Inventors
Cpc classification
A47L15/247
HUMAN NECESSITIES
B65G17/002
PERFORMING OPERATIONS; TRANSPORTING
A47L15/0092
HUMAN NECESSITIES
B65G47/646
PERFORMING OPERATIONS; TRANSPORTING
International classification
A47L15/24
HUMAN NECESSITIES
A47L15/00
HUMAN NECESSITIES
B65G17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a conveying apparatus (200, 200, 200, 200) for feeding washware (100, 101) to at least one conveyor belt (50, 51, 52) of a commercial conveyor warewasher (1), with a conveying system (201) for conveying the washware (100, 101), in particular for feeding trays or tray-like washware (100), of cutlery and/or of other washware (101). The invention is characterized by an unloading station (202, 202, 202, 202) for automatically unloading the washware (100, 101) from the conveying apparatus (200, 200, 200, 200) transversely to the conveying direction of the conveying system (201), in which the trays (100), with or without cutlery (103) lying on them, can be oriented on edge and parallel to the transport direction of the conveying system (201), so as to be capable of being placed onto a conveyor belt (50) of the conveyor warewasher. The invention relates, furthermore, to a flight-type warewasher (1) and to a combination of this warewasher (1) and of the conveying apparatus (200, 200, 200, 200). The invention relates, moreover, to a method for loading a flight-type warewasher (1), by means of a conveying apparatus (200, 200, 200, 200) and to a preferred use of same for loading a warewasher with trays or tray-like washware (100).
Claims
1. A conveying apparatus arranged to feed washware to at least one conveyor belt of a commercial conveyor warewasher, with the conveyor apparatus including a conveying system for conveying the washware and an unloading station, wherein the unloading station provides for automatically unloading the washware from the conveying system transversely to a conveying direction of the conveying system, such that trays, with or without cutlery lying on them, shift from lying in a flat condition on the conveying system and become oriented in an on-edge position on one side edge as the trays are placed onto a conveyor belt of the conveyor warewasher, with the one side edge resting on the conveyor belt and running in a direction that is parallel to a transport direction of the conveyor belt, wherein the transport direction of the conveyor belt runs parallel to the conveying direction of the conveying system; wherein the unloading station comprises a tipping system with means for tipping the trays into the on-edge position in which the trays slip from the conveying apparatus, in a direction that is transverse to the conveying direction of the conveying system, and onto the conveyor belt for travel along the conveyor belt in the on-edge position.
2. The conveying apparatus as claimed in claim 1, in which the means for tipping the trays into the on-edge position comprises a tipping plate that tips about a tipping axis which is arranged laterally thereon and which is oriented parallel to the conveying direction of the conveying system.
3. The conveying apparatus as claimed in claim 2, in which a free end, lying opposite the tipping axis, of the tipping plate is deflectable either upward or downward, and pneumatic, hydraulic and/or electrical actuators are provided for moving the free end.
4. The conveying apparatus as claimed in claim 1, in which the unloading station comprises a clearance system for controlling a feed of the trays to the unloading station.
5. The conveying apparatus as claimed in claim 1, in which the unloading station is arranged at a longitudinal end of the conveying apparatus.
6. The conveying apparatus as claimed in claim 1, in which the conveying system is configured as a belt conveyor.
Description
(1) The invention is described below, with reference to the drawings by means of various embodiments as example. In this case, identical or functionally identical parts are given the same reference numerals.
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(21) As may be gathered from the illustration in
(22) An afterwash zone 12 is arranged downstream of the at least one washing zone 10, 11.1, 11.2, as seen in the transport direction TS, and, downstream of the afterwash zone 12, there is arranged at least one final rinse zone, for example, as illustrated, only a single final rinse zone 13.
(23) In the conveyor warewasher 1 illustrated in
(24) The respective zones 10, 11.1, 11.2, 12, 13, 14 of the conveyor warewasher 1 may be separated from one another via parting curtains 5. In the embodiment illustrated in
(25) Said treatment zones 10, 11.1, 11.2, 12, 13 of the conveyor warewasher 1 are assigned spray nozzles 30a, 30b, 31.1a, 31.1b, 31.2a, 31.2b, 32a, 32b, 33a, 33b and 33c. These spray nozzles 30a, 30b, 31.1a, 31.1b, 31.2a, 31.2b, 32a, 32b, 33a, 33b and 33c serve for spraying liquid onto the washware to be treated when this is transported through the respective treatment zones 10, 11.1, 11.2, 12, 13 by the transport apparatus 2. The individual spray systems from the treatment zones 10, 11.1, 11.2, 12, 13 ensure that the washware to be treated is sprayed down both from the top side and from the underside.
(26) In the conveyor warewasher 1 illustrated diagrammatically in
(27) The afterwash or pre-final rinse zone 12, main washing zones 11.1, 11.2, and pre-washing zone 10 are, furthermore, assigned tanks (afterwash tank 22, main washing tank 21.1, 21.2, pre-washing tank 20) for receiving sprayed liquid and/or for providing liquid for the spray nozzles 30a, 30b, 31.1a, 31.1b, 31.2a, 31.2b, 32a, 32b of the respective treatment zones 10, 11.1, 11.2, 12.
(28) As already indicated, in the conveyor warewasher 1 illustrated in
(29) In the cascade system, the final rinse liquid sprayed by the final rinse nozzles 33a, 33b, 33c flows as a result of gravity from the final rinse zone 13 into the afterwash tank 22 assigned to the afterwash zone 12. The final rinse liquid captured by the afterwash tank 22 and sprayed in the final rinse zone 13 is subsequently conveyed with the aid of an afterwash pump 36 to the spray nozzles of the afterwash zone (upper and lower afterwash nozzles 32a, 32b).
(30) In the afterwash zone 12, washing liquid is washed off from the washware. The liquid (afterwash liquid) which in this case occurs flows as a result of gravity into the main washing tank 21.1 assigned to the first main washing zone 11.1. Preferably, for this purpose, a run-off element 7, for example, a run-off bottom or guide plate, is provided, which conducts the afterwash liquid sprayed by the afterwash nozzles 32a, 32b into the main washing tank 21.1. According to another embodiment (not illustrated) of the conveyor warewasher 1, the run-off element 7 may be dispensed with if the main washing tank 21.1 extends underneath the afterwash nozzles 32a, 32b of the afterwash zone 12.
(31) The liquid received by the main washing tank 21.1 of the first main washing zone 11.1 is usually provided with a cleaning agent (detergent) and sprayed onto the washware with the aid of a first main washing pump 35.1 by the spray nozzles of the first main washing zone 11.1 (upper and lower main washing nozzles 31.1a, 31.1b). The washing liquid sprayed by the main washing nozzles 31.1a, 31.1b subsequently flows as a result of gravity back into the main washing tank 21.1.
(32) The main washing tank 21.1 is fluid-connected via an overflow line 9.1 to the main washing tank 21.2 assigned to the second main washing zone 11.2. The washing liquid sprayed in the first main washing zone 11.1 passes via this overflow line 9.1 into the main washing tank 21.2 of the second main washing zone 11.2 if a sufficient quantity of washing liquid is received in the main washing tank 21.1 of the first main washing zone 11.1.
(33) The liquid received by the main washing tank 21.2 of the second main washing zone 11.2 is sprayed onto the washware with the aid of a second main washing pump 35.2 via the spray nozzles of the second main washing zone 11.2 (upper and lower main washing nozzles 31.2a, 31.2b). The washing liquid sprayed by the main washing nozzles 31.2a, 31.2b subsequently flows as a result of gravity back into the main washing tank 21.2 of the second main washing zone 11.2.
(34) The main washing tank 21.2 of the second main washing zone 11.2 is fluid-connected via an overflow line 9.2 to the pre-washing tank 20 assigned to the pre-washing zone 10. The washing liquid sprayed in the second main washing zone 11.2 passes via this overflow line 9.2 into the pre-washing tank 20 if a sufficient quantity of washing liquid is received in the main washing tank 21.2 of the second main washing zone 11.2.
(35) The liquid received in the pre-washing tank 20 of the pre-washing zone 10 is subsequently sprayed onto the washware with the aid of a pre-washing pump 34 via the spray nozzles of the pre-washing zone 10 (upper and lower pre-washing nozzles 30a, 30b), in order to remove coarse impurities from the washware. The washing liquid sprayed by the pre-washing nozzles 30a, 30b subsequently flows as a result of gravity back into the pre-washing tank 20.
(36) The pre-washing tank 20 is provided with an overflow line 8 which serves, when a specific liquid level in the pre-washing tank 20 is overshot, for feeding the excess quantity of liquid to a sewage system.
(37) As already indicated, the liquid sprayed in the main washing zones 11.1, 11.2 and in the pre-washing zone 10 preferably contains cleaning agent (detergent) which, for example, is administered with the aid of a cleaning agent administering device (not shown in the drawings) to the liquid received in the main washing tank 21.1 of the first main washing zone 11.1.
(38) As already mentioned, the final rinse zone 13 is followed in the transport direction TS by the drying zone 14. In the drying zone 14, the washware is dried by means of dry and heated air, in order to blow off or dry off the moisture located on the washware. In order to keep the moisture content of the air within a range beneficial for drying, it is conceivable, for example, to feed ambient air from outside to the drying zone 14, via a port, for example through the outlet port for the washware.
(39) The warm and moist air in the drying zone 14 is subsequently drawn off from the drying zone 14 via a further port, for example with the aid of a blower 15. In this case, it is advantageous if the exhaust air stream from the drying zone 14 passes a device 16 for heat recovery, in which, for example, a condenser may be provided. The device 16 for heat recovery serves for recovering at least part of the heat energy contained in the exhaust air. This recovered heat energy may be used, for example, for heating the liquid to be sprayed in the final rinse zone 13.
(40) If, before a first start of the conveyor warewasher 1, the tanks (pre-washing tank 20, main washing tanks 21.1, 21.2, afterwash tank 22) assigned to the treatment zones 10, 11.1, 11.2, 12 are empty or only insufficiently filled, they first have to be filled via a freshwater line 18 and/or by spraying final rinse liquid in the final rinse zone 13. The freshwater line 18 is connectable to a freshwater supply network via an activatable valve V3. The quantity of washing liquid available in the main washing zones 11.1, 11.2, and in the pre-washing zone 10 can in each case be monitored with the aid of a level sensor provided in the main washing tank 21.1, 21.2 of the first and/or second main washing zone 11.1, 11.2 or with the aid of a level sensor provided in the pre-washing tank 20 and be communicated to a control device 40.
(41) As illustrated in
(42) The delivery side of the final rinse pump 37 is connected to the upstream end region 47 of a main line system 44, via which, when the final rinse pump 37 is actuated, freshwater is conveyed out of the freshwater container 23 to the final rinse nozzles 33a, 33b, 33c. In particular, the main line system 44 connects the delivery side of the final rinse pump 37 to a water heater 17 (boiler). In this case, the main line system 44 is designed in such a way that the liquid supplied to the final rinse nozzles 33a, 33b, 33c by the final rinse pump 37 passes first the device 16 for heat recovery before it reaches the water heater 17. It is thereby possible to utilize at least part of the thermal energy of the exhaust air discharged from the drying zone 14 for heating the liquid supplied via the main line system 44 to the spray nozzles 33a, 33b, 33c.
(43) Different embodiments of transport apparatuses 2 for transporting washware through the conveyor warewasher 1 illustrated diagrammatically in
(44) In particular,
(45) Accordingly, the transport apparatus 2 illustrated in
(46) This makes it possible for the second conveyor belt 51 to have, as before, a sufficient width so that it can still be used, virtually without any restrictions, for the transport of other washware, in particular plates 101, dishes 102 and/or cutlery 103, through the individual treatment zones of the conveyor warewasher 1. Thus, as before, for example, even racks of glasses or GN containers can be placed onto the second conveyor belt 51 next to the tray or tray-like washware 100 received on the first conveyor belt 50.
(47) Merely as an example, in the embodiment illustrated in
(48) As indicated already, despite the provision of a first conveyor belt 50 running parallel to the second conveyor belt 51, the second conveyor belt 51 has a sufficient width also to be able to receive conventional racks of glasses, etc. This is achieved, without the conveyor warewasher 1 needing to have a transport apparatus 2 which is made wider overall.
(49) It is thereby possible that both trays or tray-like washware 100 and other washware, in particular plates 101, dishes 102 and/or cutlery 103, can be cleaned simultaneously. Consequently, cleaning processes taking place in parallel can be carried out on both conveyor belts 50, 51, thus ultimately shortening the overall washing and rinsing process in a commercial ware washing kitchen. This, in turn, shortens the work time of the washing personnel and leads to a reduction in the consumption of resources by the conveyor warewasher 1.
(50) As may be gathered particularly from the illustration in
(51) In the embodiment of the transport apparatus 2 illustrated in
(52) In addition to the (lower) guide groove 60, in the embodiment illustrated in
(53) As may be gathered from the illustration in
(54) To achieve a situation where trays or tray-like washware having different dimensions can be received on the first conveyor belt 50, it is advantageous if the upper guide element 61 is adjustable in the vertical direction. Thus, in a way which is simple to implement, the upper guide element 61 can be adapted to the height of a tray or tray-like washware 100 to be received by the first conveyor belt 50 and placed on edge. Accordingly, the first conveyor belt 50 is suitable, on the one hand, for receiving trays 100 which are supported on the first conveyor belt 50 via their longitudinal side edge and, on the other hand, for receiving trays 100 which are supported on the first conveyor belt 50 via their transverse side edge. The first conveyor belt 50 can thus be used flexibly for different applications.
(55) In particular, it may be gathered from the illustration in
(56) As indicated in
(57) As already stated, in the embodiment illustrated in
(58) In one possible embodiment, the upper guide element 61 is designed as a guide rail. This guide rail preferably runs in such a way that in the outgoing region of the conveyor warewasher 1, that is to say downstream of the at least one final rinse zone 13, as seen in the transport direction TS, a tray or tray-like washware 100 received on the first conveyor belt 50 is transferred from its state placed on edge into its horizontally oriented normal state and is subsequently de-stacked. In this embodiment, therefore, the tray or tray-like washware 100 received originally on the first conveyor belt 50 is automatically de-stacked at the machine outgoing region, thus allowing a further reduction in operating personnel at the machine outgoing region.
(59) Basically, it is preferable if the first conveyor belt 50, which is provided for the transport of trays or tray-like washware 100, has an increased transport speed, as compared with the second conveyor belt 51 which is provided for other washware. The increase in transport speed enables the trays or tray-like washware 100 to be placed in without delay, at the moment when all the cutlery and crockery articles are removed from the tray. Thus, after the crockery and cutlery articles are removed, the trays 100 are not deposited on a stack, but instead placed directly into the first conveyor belt 50. A second work step with the respective tray 100 is consequently dispensed with.
(60) In a preferred implementation of the last-mentioned embodiment, there is provision whereby, for the first and the second conveyor belt 50, 51, a common drive device is provided, via which the first and the second conveyor belt 50, are driven jointly. By a common drive device being provided, the overall set-up of the conveyor warewasher is simplified.
(61) In the case of a common drive device for the first and the second conveyor belt 50, 51, so that different transport speeds can be brought about, it is conceivable that the first conveyor belt 50 is connected to the common drive device via a first driveshaft assigned to the first conveyor belt 50 and via a first gear device assigned to the first conveyor belt 50, while the second conveyor belt 51 is connected to the common drive device via a second driveshaft assigned to the second conveyor belt 51 and via a second gear device assigned to the second conveyor belt 51. Preferably, the respective step-up ratio of the first and of the second gear device is selected in such a way that the transport speed at which washware 100 received by the first conveyor belt 50 is transported through the respective treatment zones of the conveyor warewasher 1 is higher than the transport speed at which washware 101, 102, 103 received by the second conveyor belt 51 is transported through the respective treatment zones of the conveyor warewasher 1.
(62) Alternatively to this, however, it is, of course also possible to provide for each conveyor belt 50, 51, an assigned drive device for driving the corresponding conveyor belt 50, 51 in such a way that washware received by the respective conveyor belt 50, 51 is transported through the respective treatment zones of the conveyor warewasher 1 at a transport speed set or settable individually for the respective conveyor belt 50, 51.
(63) A further embodiment of the transport apparatus is described below with reference to the illustrations in
(64) The embodiment, illustrated in
(65) Like the first conveyor belt 50, the further conveyor belt 52 also has a reduced width, as compared with the overall belt surface and, in particular, as compared with the width of the second conveyor belt 51, in order to ensure a minimal use of the area of the overall belt surface. In other words, despite the provision of the first conveyor belt 50 and of the further conveyor belt 52, the second conveyor belt 51 is suitable, as before, for the reception of, for example, racks of glasses or two washware articles such as, for example, a plate 101 and a dish 102, arranged next to one another.
(66) It is nevertheless preferable if the cutlery 103 received by the further conveyor belt 52, after running through the conveyor warewasher 1, falls into a container provided at the machine outgoing region, thus allowing a further reduction in operating personnel at the machine outgoing region. In particular, this embodiment makes it possible that the manipulations needed for cutlery are dispensed with completely both at the machine incoming region (dirty side of the conveyor warewasher 1) and at the machine outgoing region (clean side of the conveyor warewasher 1).
(67) The concept of the plurality of conveyor belts running parallel can in this sense be extended virtually as desired and various combinations of conveyor belts provided specially for specific types of washware are possible. As a supplement to the above-described transport apparatuses in which up to three conveyor belts 50, 51, 52 running parallel are provided, it is conceivable in particular to provide special transport tracks for plates 101 and dishes 102, since automatic de-stacking systems are already known for these types of washware from the technology of partly automatic and fully automatic machinery.
(68) With a view to a conveyor warewasher 1 operating as efficiently as possible, it is therefore advantageous if, in addition to the first conveyor belt 50 which is designed specially for receiving trays or tray-like washware 100 and in addition to the further conveyor belt 52 which is designed especially for receiving cutlery 103, further conveyor belts or conveyor belt tracks designed with regard to a special type of washware are provided.
(69) In this context, reference is made to the embodiment illustrated in
(70) By the second conveyor belt 51 being subdivided into special tracks and by automated stacking and de-stacking, the degree of automation of the conveyor warewasher 1 is increased, so that work time both on the clean side and on the dirty side of the conveyor warewasher 1 can be saved. The washing process therefore proceeds more efficiently and its overall time is shortened, so that in addition to the work time, resources can also be saved.
(71) It is conceivable to provide, for the second conveyor belt 51 and the at least one further conveyor belt 52 or for the conveyor belt 51 subdivided into two conveyor belts 51a, 51b and the at least one further conveyor belt 52, a common drive device, via which the corresponding conveyor belts 51, 51a, 51b, 52 are driven jointly. The transport speed of each conveyor belt 50, 51, 51a, 51b, 52 can preferably be set individually.
(72) It may be gathered from the illustration in
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(74) It is clear from the top view of the above combination of the conveying apparatus 200 and of the flight-type warewasher 1 in
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(77) Both of the above-described embodiments of an unloading station 202, 202 can be implemented simply in structural terms, are extremely reliable and efficient and, moreover, are also easy to clean. Of course, a combination of both tipping systems 203, 203, which comes within the knowledge of person skilled in the art, is also possible. Thus, in a modification of the tipping system 203 of
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(79) Finally,
(80) A further embodiment of the conveying apparatus 200 according to the invention is described below with reference to the illustrations in
(81) As in the exemplary embodiments described above, too, in the further embodiment, illustrated in
(82) For automatically unloading the washware 100, 103 from the conveying apparatus 200, in the further embodiment a guide is provided which transfers the tray 100 at the warewasher-side end region of the conveying apparatus 200 from its horizontally oriented normal stated into a state placed on edge. The guide is, in particular, a sliding surface 211 which is inclined in the direction of the conveyor belts 50, 51, 52 of the flight-type warewasher 1. The tray 100 is transported onto this sliding surface 211 with the aid of the conveying system 201. It is conceivable, for example, that the conveying system 201 ends at the start of the sliding surface 211, in which case the tray 100 then falls onto the sliding surface 211.
(83) A tray 100 which is located on the sliding surface 211 is inclined in such a way that cutlery 103 possibly present on the tray 100 slips in the direction of the conveyor belts 50, 51, 52 of the flight-type warewasher 1. In particular, the angle of the sliding surface 211 with respect to the horizontal is selected such that the cutlery 103 slips down from the tray 100 and falls onto a corresponding cutlery conveyor belt 51 of the warewasher 1.
(84) On the other hand, as soon as the tray 100 is located on the sliding surface 211, the lower edge of the tray 100 lies on a tray conveyor belt 50 of the flight-type warewasher 1 and is moved with the aid of this tray conveyor belt 50 in the transport direction TS of the conveyor warewasher 1.
(85) The inclination of the sliding surface 211 increases in the direction of the incoming tunnel 3 of the conveyor warewasher 1, so that a tray 100 received on the sliding surface 211, when being transported into the conveyor warewasher 1, is transferred into its state placed on edge. For this purpose, corresponding lead plates or guide plates 212 are also provided at the machine inlet and assist the transfer of the trays 100 into the on-edge position.
(86) It should be noted that the invention is not restricted to the exemplary embodiments illustrated above with reference to the drawings, but arises from an overall view of all the individual features disclosed herein.