Hydrostatic assembly
09945462 ยท 2018-04-17
Assignee
- Parker-Hannifin Corporation (Cleveland, OH, US)
- Kinetics Drive Solutions Inc. (Langley, British Columbia, GB)
Inventors
- Per-Ola Vallebrant (Trollhaettan, SE)
- Stefan Haellgren (Trollhaettan, SE)
- John Czepak (Burnaby, CA)
- Gerald Dyck (Abbotsford, CA)
Cpc classification
F16H61/433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H39/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2047/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/423
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H61/452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H39/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydrostatic assembly employing a 1.sup.st hydraulic piston drive unit is described in which the output is increased without using additional servo assemblies by incorporating a 2.sup.nd hydraulic piston drive unit, coupling the drive shafts of both drive units together, and employing a common means to simultaneously adjust displacement of both the 1.sup.st and 2.sup.nd hydraulic piston drive units. In such embodiments, coupling the drive shafts together such that the 1.sup.st hydraulic piston drive unit is rotationally offset with respect to the 2.sup.nd hydraulic piston drive allows for a reduction in the amplitude of pressure pulsations associated with the hydrostatic assembly output, thereby smoothing out operation and improving durability.
Claims
1. A hydrostatic assembly comprising: a housing; a pivot axis; 1.sup.st and 2.sup.nd hydraulic piston drive units, each drive unit comprising: a cylinder block with ports, pistons within the cylinders in the cylinder block, and a drive shaft mounted to the housing, wherein the drive shafts of 1.sup.st and 2.sup.nd hydraulic piston drive units are coupled together; common means for simultaneously adjusting displacement of the 1.sup.st and 2.sup.nd hydraulic piston drive units, the common means mounted on the pivot axis and capable of rotation; a 3.sup.rd hydraulic piston drive unit comprising: a cylinder block with ports, pistons within the cylinders in the cylinder block, and a drive shaft mounted to the housing; 2.sup.nd means for adjusting displacement of the 3.sup.rd hydraulic piston drive unit, the 2.sup.nd means mounted on the pivot axis and capable of rotation independently of the common means; at least one fluid passage fluidly connecting the ports of the cylinder blocks in the 1.sup.st and 2.sup.nd hydraulic drive units to the ports of the cylinder block in the 3.sup.rd hydraulic drive unit.
2. The hydrostatic assembly of claim 1 wherein: the pivot axis is a yoke pivot axis and the housing comprises the yoke pivot axis; the common means for adjusting displacement is a common yoke comprising at least one fluid passage therein; the cylinder blocks and ports of the 1.sup.st and 2.sup.nd hydraulic drive units are mounted to the common yoke; the 2.sup.nd means for adjusting displacement is a 2.sup.nd yoke mounted on the yoke pivot axis adjacent the common yoke, and the 2.sup.nd yoke comprises at least one fluid passage therein; the cylinder block and ports of the 3.sup.rd hydraulic drive unit are mounted to the 2.sup.nd yoke; and the at least one fluid passage connects the ports of the cylinder blocks in the 1.sup.st and 2.sup.nd hydraulic drive units to a hydraulic rotary joint located between the common yoke and the 2.sup.nd yoke, and further the at least one fluid passage fluidly connects the hydraulic rotary joint to the ports of the cylinder block in the 3.sup.rd hydraulic drive unit.
3. The hydrostatic assembly of claim 2 wherein the 1.sup.st, 2.sup.nd, and 3.sup.rd hydraulic piston drive units are bent axis piston drive units.
4. The hydrostatic assembly of claim 3 wherein the 1.sup.st, 2.sup.nd, and 3.sup.rd bent axis piston drive units are essentially the same.
5. The hydrostatic assembly of claim 1 wherein: the pivot axis is a swashplate pivot axis; the common means for adjusting displacement is a common swashplate; the cylinder blocks and ports of the 1.sup.st and 2.sup.nd hydraulic drive units are mounted to the housing; the 2.sup.nd means for adjusting displacement is a 2.sup.nd swashplate mounted on the swashplate pivot axis adjacent the common swashplate; the cylinder block and ports of the 3.sup.rd hydraulic drive unit are mounted to the housing; the housing comprises the least one fluid passage connecting the ports of the cylinder blocks in the 1.sup.st and 2.sup.nd hydraulic drive units to the ports of the cylinder block in the 3.sup.rd hydraulic drive unit.
6. The hydrostatic assembly of claim 5 wherein the 1.sup.st, 2.sup.nd and 3.sup.rd hydraulic piston drive units are axial piston drive units.
7. The hydrostatic assembly of claim 6 wherein the 1.sup.st, 2.sup.nd, and 3.sup.rd axial piston drive units are essentially the same.
8. The hydrostatic assembly of claim 1 wherein the drive shafts of the 1.sup.st and 2.sup.nd hydraulic piston drive units are essentially parallel.
9. The hydrostatic assembly of claim 8 wherein the cylinder blocks of the 1.sup.st and 2.sup.nd hydraulic piston drive units are coupled together at the same angle with respect to their drive shafts.
10. The hydrostatic assembly of claim 8 wherein the drive shaft of the 3.sup.rd hydraulic piston drive unit is essentially parallel to the drive shafts of the 1.sup.st and 2.sup.nd hydraulic piston drive units.
11. The hydrostatic assembly of claim 1 wherein the 1.sup.st and 2.sup.nd hydraulic piston drive units act as a motor and the 3.sup.rd hydraulic piston drive unit acts as a pump.
12. The hydrostatic assembly of claim 1 wherein the drive shafts of the 1.sup.st and 2.sup.nd hydraulic piston drive units are coupled to drive at the same speed.
13. The hydrostatic assembly of claim 12 wherein the drive shafts are coupled such that the 1.sup.st hydraulic piston drive unit is rotationally offset with respect to the 2.sup.nd hydraulic piston drive unit.
14. The hydrostatic assembly of claim 13 wherein the drive shafts are coupled such that the 1.sup.st hydraulic piston drive unit is rotationally offset at half the angle between two rotationally adjacent cylinders.
15. The hydrostatic assembly of claim 12 wherein the 1.sup.st and 2.sup.nd hydraulic piston drive units each comprise a plurality of ports and pistons.
16. The hydrostatic assembly of claim 14 wherein the 1.sup.st and 2.sup.nd hydraulic piston drive units each comprise nine pistons and the 1.sup.st hydraulic piston drive unit is rotationally offset 20 degrees between two rotationally adjacent cylinders.
17. The hydrostatic assembly of claim 12 wherein the drive shafts of the 1.sup.st and 2.sup.nd hydraulic piston drive units are coupled using sprockets and a chain or using engaged gears.
18. The hydrostatic assembly of claim 1 comprising a 4.sup.th fourth hydraulic piston drive unit comprising a cylinder block with ports, pistons within the cylinders in the cylinder block, and a drive shaft mounted to the housing, wherein the drive shafts of 3.sup.rd and 4.sup.th hydraulic piston drive units are coupled together.
19. A controllable hydrostatic assembly comprising the assembly of claim 1, a single servo assembly to control the angle of the displacement adjusting common means on the pivot axis, and a single servo assembly to control the angle of the 2.sup.nd displacement adjusting means on the pivot axis.
20. A method of increasing an output associated with a 1.sup.st hydraulic piston drive unit in a hydrostatic assembly without using additional servo assemblies, the hydrostatic assembly comprising: a housing; a pivot axis; the 1.sup.st hydraulic piston drive unit comprising: a cylinder block with ports, pistons within the cylinders in the cylinder block, and a drive shaft mounted to the housing; common means for adjusting displacement of the 1.sup.st hydraulic piston drive unit, the common means mounted on the pivot axis and capable of rotation; a 3.sup.rd hydraulic piston drive unit comprising: a cylinder block with ports, pistons within the cylinders in the cylinder block, and a drive shaft mounted to the housing; 2.sup.nd means for adjusting displacement of the 3.sup.rd hydraulic piston drive unit, the 2.sup.nd means mounted on the pivot axis and capable of rotation independently of the common means; at least one fluid passage connecting the ports of the cylinder block in the 1.sup.st hydraulic drive unit to the ports of the cylinder block in the 3.sup.rd hydraulic drive unit, the method comprising: providing a 2.sup.nd hydraulic piston drive unit comprising: a cylinder block with ports, pistons within the cylinders in the cylinder block, and a drive shaft mounted to the housing; coupling the drive shaft of the 2.sup.nd hydraulic piston drive unit to the drive shaft of the 1.sup.st hydraulic piston drive unit; and employing the common means to simultaneously adjust displacement of the 1.sup.st and 2.sup.nd hydraulic piston drive units.
21. A method of reducing the amplitude of pressure pulsations associated with increasing the output from a 1.sup.st hydraulic piston drive unit in a hydrostatic assembly comprising: increasing the output from the 1.sup.st hydraulic drive unit according to the method of claim 19; and coupling the drive shafts of the 1.sup.st and 2.sup.nd hydraulic piston drive units such that the 1.sup.st hydraulic piston drive unit is rotationally offset with respect to the 2.sup.nd hydraulic piston drive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the invention and to show how the same may be carried into effect reference is now made by way of example to the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10)
(11) Two yokes are employed in the embodiment of
(12) Common yoke 14 supports cylinder block 24 of first bent axis piston drive unit 10 and cylinder block 26 of second bent axis piston drive unit 20. The respective cylinder blocks 24, 26 of first and second bent axis piston drive units 10, 20 are rotatably mounted within common yoke 14. Common yoke 14 is generally u-shaped and includes two extending arms that are rotatably mounted to housing 2. The axis of rotation of common yoke 14 is that of pivot axis 40 and crosses (e.g., is perpendicular to) the axes of drive shafts 12, 22 of first and second bent axis piston drive units 10, 20. Rotation of common yoke 14 with respect to housing 2 is provided by servo assembly mechanism 42. In this example, servo assembly mechanism 42 is provided by two antagonistic hydraulic actuators. That is to say that two hydraulic actuators are used to rotate common yoke 14, a first actuator to rotate common yoke 14 in a clockwise direction and a second actuator to rotate common yoke 14 in a counter clockwise direction.
(13) Cylinder block 28 of third bent axis piston drive unit 30 is fluidically coupled to second yoke 16. That is two say that fluid may pass between cylinder block 28 of third bent axis piston drive unit 30 and second yoke 16. The respective cylinder blocks 24, 26 of first and second bent axis piston drive units 10, 20 are fluidically coupled to one another and to common yoke 14. That is two say that fluid may pass between respective cylinder blocks 24, 26 of first and second bent axis piston drive units 10, 20 and common yoke 14. Further, common and second yokes 14, 16 are in fluid communication with one another such that fluid may pass between the first, second and third bent axis piston drive units. The connection between common and second yokes 14, 16 is made via a hydraulic rotary joint 5 such as is described in detail in U.S. 2010/0212309.
(14) According to embodiments of the invention, control of servo assemblies 42, 44 may be by any means such as mechanical, hydraulic, electronic or combination thereof. According to the first embodiment each servo assembly 42, 44 is controlled by an electronically actuated control valve, a sub-system to supply pressurized control fluid to the control valve and a microprocessor to control the opening and close of the control valve.
(15) Each of common and second yokes 14, 16 are manufactured in at least two parts. A first support portion that includes a recess or bucket for supporting the cylinder blocks of the respective bent axis piston drive units and includes fluidic channels for coupling with the cylinder blocks of the respective bent axis piston drive units. Each yoke also includes second arm portions that extend from the first support portion and also include fluidic channels that are coupled to the fluidic channels of the first support portion and allow fluid to enter and exit the yoke. In this example, fluid enters and exits each yoke at the pivot point between common and second yokes 14, 16.
(16) Drive shafts 12, 22 of first and second bent axis piston drive units 10, 20 are mechanically coupled together. In this example, the mechanical coupling is achieved using two engaged gears 13, 23. Also in this example, drive shafts 12 and 22 rotate opposite each other but the addition of an idler gear(s) between them would allow for rotation in the same direction. Rotation in the same direction though would require different fluid routing in common yoke 14 between the cylinder blocks 26 and 28. In other examples, first and second bent axis piston drive units 10, 20 may be coupled using other mechanical couplings, for example each drive shaft 12, 22 may include sprockets and the sprockets are coupled using a chain. Furthermore here, drive shafts 12, 22 of first and second bent axis piston drive units 10, 20 are parallel to each other. Common and second yokes 14, 16 illustrated in the figure are independently rotatable.
(17)
(18) Cylinder blocks 24, 26, 28 of bent axis piston drive units 10, 20, 30 rotate about their respective drive shafts 12, 22, 32. Each cylinder block comprises a plurality of ports and pistons within the cylinders of the blocks. Certain ports 25, 27, and 29 of cylinder blocks 24, 26, and 28 respectively are visible in the view of
(19) In the embodiment of
(20) As depicted in
(21)
(22) Each of first and second fluidic connections 43, 45 of common yoke 14 extend from bucket portion 14a to arm portion 14b illustrated on the left hand side of common yoke 14 in
(23) Hydraulic rotary joint 5 making the fluid connection between common and second yokes 14, 16 is described in U.S. 2010/0212309. Generally, each of fluid passages 43, 45 of common yoke 14 terminate at the surface of spigot 62 with a circumferential channel on the outer surface of spigot 62 that aligns with a corresponding circumferential channel formed on the inner surface of opening 64 of second yoke 16. Each of the corresponding circumferential channels formed on the inner surface of opening 64 of second yoke 16 are in fluidic communication with third bent axis piston drive unit 30 in a similar manner to that described for first and second bent axis piston drive units 10, 20.
(24) Each of bent axis piston drive units 10, 20, 30 is generally the same in operation and arrangement. Looking at first bent axis piston drive unit 10, for example, there is provided a drive shaft 12 for coupling the bent axis piston drive unit to a rotating source (e.g., an electric motor) or to a mechanism or shaft to be rotated. The bent axis piston drive unit includes cylinder block 24 that includes at least two cylinders and typically an odd number of cylinders. In this example each of the bent axis units includes nine cylinders. Each cylinder includes a piston 7 that is movable linearly within the cylinder. Cylinder block 24 is rotatable about a spigot (e.g. spigot 52 associated with bent axis piston drive unit 20) that is provided in common yoke 14. The distal ends of pistons 7 are movable within the cylinders and the proximal ends of pistons 7 are coupled to drive shaft 12, typically using a ball and socket arrangement. In operation, drive shaft 12 and cylinder block 24 rotate at the same speed, since drive shaft 12 and cylinder block 24 are coupled via the pistons or other timing method such as a synchronization shaft. Also, as cylinder block 24 rotates, the pistons 7 will displace fluid dependent on the angle between drive shaft 12 and the cylinder block 24. This angle is set by the angle of common yoke 14 within housing 2. That is to say that if the cylinder block 24 and drive shaft 12 are in line, the pistons will not displace fluid. Cylinder block 24 may be driven by drive shaft 12 or cylinder block 24 may drive the shaft dependent on whether the bent axis piston drive unit is arranged as a motor or a pump.
(25)
(26) Gears 13, 23 that couple the respective drive shafts 12, 22 of each of first and second bent axis piston drive units 10, 20 allow first and second bent axis piston drive units 10, 20 to be timed relative to each other as is illustrated in
(27) During operation, third bent axis piston drive unit 30 may be operated as a pump and first and second bent axis piston drive units 10, 20 may be operated as a motor driven by the pump. Common and second yokes 14, 16 are rotatable with respect to housing 2 to alter the angle between the drive shaft and the cylinder block of each of the bent axis piston drive units. By altering the angle between the drive shaft and the cylinder block of each of the bent axis piston drive units, the relative speed and size of the system is altered. It will be appreciated that in this example, the angle between the drive shaft and the cylinder block of each of first and second bent axis piston drive units 10, 20 is altered at the same time and independent of the angle between the drive shaft and the cylinder block of third bent axis piston drive unit 30.
(28)
(29) Second common yoke 84 supports third and fourth bent axis piston drive units 30, 90. Common yoke 14 and associated bent axis piston drive units 10, 20 are the same as those described in association with the aforementioned first embodiment. Second common yoke 84 and associated bent axis piston drive units 30, 90 are similar in form and operation as common yoke 14 and associated bent axis piston drive units 10, 20 described in association with the first embodiment.
(30) The shafts 32, 92 of third and fourth bent axis piston drive units 30, 90 are mechanically coupled together. In this example, the mechanical coupling is achieved using a gearset of two engaged gears 96, 98. Furthermore, the shafts 32, 92 of third and fourth bent axis piston drive units 30, 90 are parallel to each other.
(31) In accordance with embodiments of the inventions, it is possible to use one size of rotating kit (bent axis piston drive unit, axial piston drive unit) to build multiple sizes of hydrostatic assemblies or modules. Thus, fewer distinct elements may be required to achieve multiple configurations. Furthermore, using two bent axis piston drive units (or axial piston drive units) rather than a single large hydraulic unit may result in a higher speed range of rotation being achieved because generally smaller units have a greater speed range than larger units. This can significantly improve the power density for a given size of hydrostatic assembly.
(32) A hydrostatic assembly may be constructed using swashplate design units employing axial piston drive units according to a third embodiment of the invention. Here, the cylinder blocks and drive shafts of three or more drive units are supported in a housing. The pistons of the first and second axial piston drive units are supported by a common swashplate. A third axial piston drive unit is supported on a second swashplate. The first and second axial piston drive units are partnered together and function simultaneously as pump or motor.
(33)
(34) Two swashplates are employed in the embodiment of
(35) In a like manner to the preceding embodiments, cylinder block 128 of third axial drive unit 130 is fluidically coupled to first and second axial piston drive units 110, 120 through a similar arrangement of ports and passages in housing 102. No hydraulic rotary joint is required however in this swashplate embodiment. Also, control of the servo assemblies may be accomplished in a like manner to the preceding embodiments.
(36) Drive shafts 112, 122 of first and second axial piston drive units 110, 120 are mechanically coupled together. In this example, the mechanical coupling is achieved using an additional gear 133 to couple together gears 113, 123 such that drive shafts 112 and 122 both rotate in the same direction.
(37)
(38)
(39) Further, the embodiment of
(40) In a like manner to the preceding embodiments, the cylinder block of third axial drive unit 230 is fluidically coupled to first and second bent axis piston drive units 210, 220 through a similar arrangement of ports and passages in housing 202. A modified hydraulic rotary joint 205 is employed. Control of the servo assemblies may be accomplished in a like manner to the preceding embodiments.
(41) Hybrid embodiments like that illustrated in
(42) All of the above U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification, are incorporated herein by reference in their entirety.
(43) While the invention is described herein by way of example for several embodiments and illustrative drawings, those skilled in the art will recognize that the invention is not limited to the embodiments or drawings described. It should be understood, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention. The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description. As used throughout this application, the word may is used in a permissive sense (i.e. meaning might) rather than the mandatory sense (i.e., meaning must). Similarly, the words include, including, and includes mean including, but not limited to.