Direct-current power supply device and electric motor driving device
09948203 ยท 2018-04-17
Assignee
Inventors
- Yosuke Shinomoto (Tokyo, JP)
- Koichi ARISAWA (Tokyo, JP)
- Kazunori Hatakeyama (Tokyo, JP)
- Takashi YAMAKAWA (Tokyo, JP)
Cpc classification
B60L2270/46
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L15/007
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M7/06
ELECTRICITY
H02M1/42
ELECTRICITY
B60L15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A direct-current power supply device includes a reactor, one end of which is connected to one output end of an alternating-current power supply, a switching unit for short-circuiting the other end of the reactor and the other output end of the alternating-current power supply, a rectifying unit configured to rectify an alternating-current voltage supplied from the alternating-current power supply and generate a voltage equal to or higher than a double voltage, a smoothing capacitor connected to the rectifying unit via backflow preventing diodes and configured to smooth a direct-current voltage output from the rectifying unit, and a control unit configured to control the switching unit and stop the supply of the alternating-current voltage to the rectifying unit in a predetermined period after a predetermined time has elapsed from a zero cross point of the alternating-current voltage output from the alternating-current power supply.
Claims
1. A direct-current power supply device comprising: a reactor, one end of which is connected to one output end of an alternating-current power supply; a switching unit for short-circuiting the other end of the reactor and the other output end of the alternating-current power supply; a rectifying unit configured to rectify an alternating-current voltage supplied from the alternating-current power supply and generate a voltage equal to or higher than a double voltage; a smoothing capacitor connected to the rectifying unit via backflow preventing diodes and configured to smooth a direct-current voltage output from the rectifying unit; and a control unit configured to: supply one control signal to the switching unit for changing the switching unit to an ON state to cause to switching unit to stop the supply of the alternating-current voltage to the rectifying unit in a first period determined in advance after a specified time has elapsed from a zero cross point of the alternating-current voltage output from the alternating-current power supply, the specified time thus being a period between the zero cross point and a starting point of the first period, and further being a period of time that needs to pass before changing the switching unit to the ON state, and for changing the switching unit to an OFF state to cause the switching unit to carry out the supply of the alternating-current voltage to the rectifying unit in a second period extending to a next zero cross point after the first period has elapsed, wherein the rectifying unit includes: a first double-voltage rectifying unit configured to execute either one of a full wave rectification operation and a double voltage rectification operation; a second double-voltage rectifying unit configured to execute the double voltage rectification operation; a first opening and closing unit configured to open and close a part of a cable way in the first double-voltage rectifying unit and switch operations of the first double-voltage rectifying unit; and a second opening and closing unit configured to open and close a cable way between the second double-voltage rectifying unit and the alternating-current power supply and stop or start operations by the second double-voltage rectifying unit.
2. The direct-current power supply device according to claim 1, wherein the control unit determines the first period based on a phase of the alternating-current voltage and a voltage across both ends of the smoothing capacitor.
3. An electric motor driving device comprising: the direct-current power supply voltage according to claim 1; and a driving unit configured to convert a direct-current voltage generated by the direct-current power supply device into an alternating-current voltage and drive an electric motor.
4. The electric motor driving device according to claim 3, wherein the driving unit drives an electric motor configured using a permanent magnet other than a rare metal magnet.
5. The electric motor driving device according to claim 3, wherein the direct-current power supply device and the driving unit are configured using a wide band gap semiconductor.
6. A direct-current power supply device comprising: a reactor, one end of which is connected to one output end of an alternating-current power supply; a switching unit for short-circuiting the other end of the reactor and the other output end of the alternating-current power supply; a rectifying unit configured to rectify an alternating-current voltage supplied from the alternating-current power supply and generate a voltage equal to or higher than a double voltage; a smoothing capacitor connected to the rectifying unit via backflow preventing diodes and configured to smooth a direct-current voltage output from the rectifying unit; and a control unit configured to: supply one control signal to the switching unit for changing the switching unit to an ON state to cause the switching unit to stop the supply of the alternating-current voltage to the rectifying unit in a first period determined in advance after a specified time has elapsed from a zero cross point of the alternating-current voltage output from the alternating-current power supply, the specified time thus being a period between the zero cross point and a starting point of the first period, and further being a period of time that needs to pass before changing the switching unit to the ON state, and for changing the switching unit to an OFF state to cause the switching unit to carry out the supply of the alternating-current voltage to the rectifying unit in a second period to a next zero cross point after the first period has elapsed, wherein the rectifying unit is configured to switch a rectification operation for generating the voltage in a range twice to three times as high as a peak voltage of the alternating-current power supply, a rectification operation for generating the voltage in a range one time to twice as high as the peak voltage of the alternating-current power supply, and switching a rectification operation for generating the voltage equal to or less as large as the peak voltage of the alternating-current power supply, wherein the rectifying unit includes: a first double-voltage rectifying unit configured to execute either one of a full wave rectification operation and a double voltage rectification operation; a second double-voltage rectifying unit configured to execute the double voltage rectification operation; a first opening and closing unit configured to open and close a part of a cable way in the first double-voltage rectifying unit and switch operations of the first double-voltage rectifying unit; and a second opening and closing unit configured to open and close a cable way between the second double-voltage rectifying unit and the alternating-current power supply and stop or start operations by the second double-voltage rectifying unit.
7. An electric motor driving device comprising: the direct-current power supply voltage according to claim 6; and a driving unit configured to convert a direct-current voltage generated by the direct-current power supply device into an alternating-current voltage and drive an electric motor.
8. The electric motor driving device according to claim 7, wherein the driving unit drives an electric motor configured using a permanent magnet other than a rare metal magnet.
9. The electric motor driving device according to claim 7, wherein the direct-current power supply device and the driving unit are configured using a wide band gap semiconductor.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
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DESCRIPTION OF EMBODIMENTS
(11) Embodiments of a direct-current power supply device and an electric motor driving device according to the present invention are explained in detail below based on the drawings. Note that the present invention is not limited by the embodiments.
First Embodiment
(12)
(13) E indicates a voltage output from the alternating-current power supply 1 and I.sub.in indicates an electric current flowing from the alternating-current power supply 1. The rectifying diodes 3a to 3d and the double voltage capacitors 4a to 4d configure a rectifying unit.
(14) The operation of the direct-current power supply device in this embodiment is explained. First, the operation performed when the switching unit 8 is not operating (when the alternating-current power supply 1 is not short-circuited) is explained.
(15) In
(16) When the power supply voltage E further rises, besides the current path, a current path same as normal double voltage rectification is generated, that is, two current paths of the alternating-current power supply 1.fwdarw.the reactor 2.fwdarw.the rectifying diode 3a.fwdarw.the double voltage capacitor 4a.fwdarw.the alternating-current power supply 1 and the alternating-current power supply 1.fwdarw.the reactor 2.fwdarw.the double voltage capacitor 4d.fwdarw.the rectifying diode 3d.fwdarw.the alternating-current power supply 1.
(17) Note that, when the alternating-current power supply 1 has negative polarity, although not shown in the figure, capacitors of the first current path and capacitors of the second current path are interchanged. That is, when the alternating-current power supply 1 has positive polarity, the double voltage capacitors 4a and 4d are charged and the remaining double voltage capacitors 4b and 4c are discharged to the smoothing capacitor 5. In the case of the negative polarity, the charging and the discharging are performed in the opposite manner. The double voltage capacitors 4b and 4c are charged and the double voltage capacitors 4a and 4d are discharged to the smoothing capacitor 5. Therefore, the double voltage capacitors charged at every half wave perform charging to the smoothing capacitor 5 at the timing of different polarities (discharging from the double voltage capacitors) and generate a direct-current voltage applied to the direct-current load 7.
(18) At this point, as explained above, the smoothing capacitor 5 is charged with the added-up voltage of the voltage across both ends of the double voltage capacitors and the power supply voltage of the alternating-current power supply 1. Therefore, a direct-current voltage twice to three times as high as a voltage peak value of the alternating-current power supply 1 can be generated.
(19) The circuit configuration that can generate the double to triple direct-current voltage has a problem in that an inrush current is generated. Current waveforms obtained when the switching unit 8 is not operating (when the switching unit 8 is not caused to operate) are shown in
(20)
(21) The backflow preventing diodes 6a to 6d configured to suppress a backflow from the smoothing capacitor 5 are inserted into the second current path. However, because the backflow preventing diodes block an electric current at high speed, Vf (a forward voltage) is large. When an electric current having a large peak like the inrush current flows, a current capacity is necessary. Therefore, Vf further tends to be larger. The diodes having the large Vf have a large conduction loss and low efficiency and at the same time have a large current capacity. Therefore, the diodes are high-cost components.
(22) Therefore, in the direct-current power supply device in this embodiment, a conduction angle is expanded by an ON operation of the switching unit 8. Current waveforms obtained when the switching unit 8 is caused to perform the ON operation (when the switching unit 8 is caused to operate) are shown in
(23) When the switching unit 8 changes from ON to OFF, an electric current operates to continue to flow from the alternating-current power supply 1 with energy accumulated in the reactor 2. At this point, because the potential is lower in the second current path than the first current path, the electric current acts to flow to the second current path. As a result, an inrush current in the second current path is suppressed. Because the peak current of the second current path is suppressed, it is possible to reduce the current capacity of the backflow preventing diodes 6a to 6d configured to suppress a backflow from the smoothing capacitor 5. Therefore, it is possible to configure a circuit of the direct-current power supply device inexpensively and with a low loss.
(24) The control unit 10 configured to control the switching unit 8 is explained.
(25) As explained above, the direct-current power supply device in this embodiment includes two circuits configured to perform the rectification processing. The direct-current power supply device includes the rectification processing unit configured to generate a direct-current voltage higher than the peak voltage of an input alternating-current voltage, the smoothing capacitor connected to the rectification processing unit in parallel, and the switching unit for short-circuiting the path between the alternating-current power supply and the rectification processing unit. The direct-current power supply device controls the switching unit to short-circuit the path such that an alternating-current voltage is not applied to the rectification processing unit in a predetermined period after a predetermined time has elapsed from the time immediately after the zero cross of the alternating-current power supply. The direct-current power supply device includes the reactor between one output end of the alternating-current power supply and the switching processing unit. Consequently, it is possible to suppress an inrush current to the smoothing capacitor. It is possible to use diodes having a small current capacity and a low loss as the backflow preventing diodes for blocking a backflow from the smoothing capacitor to the rectification processing unit. As a result, it is possible to reduce costs of the backflow preventing diodes. It is possible inexpensively realize the direct-current power supply device capable of highly efficiently outputting a direct-current voltage twice to three times as high as the peak value of the input alternating-current voltage.
Second Embodiment
(26)
(27) As shown in
(28) When both of the first opening and closing unit 21 and the second opening and closing unit 22 are closed, like the direct-current power supply device in the first embodiment shown in
(29) When not only the second opening and closing unit 22 but also the first opening and closing unit 21 is opened (both of the first opening and closing unit 21 and the second opening and closing unit 22 are opened), the direct-current power supply device changes to a full wave rectification state. At this point, an electric current is charged in the double voltage capacitors 4a and 4b, which are coupled in series, via the rectifying diodes 3e and 3f. Further, the charged charges charge the smoothing capacitor 5. Therefore, a direct-current voltage equal to or lower than the voltage peak value of the alternating-current power supply 1 is output.
(30)
(31) By combining the opening and closing of the first opening and closing unit 21 and the second opening and closing unit 22 as explained above, it is possible to control the direct-current voltage stepwise from a direct-current voltage same as the voltage peak value of the alternating-current power supply 1 to a direct-current voltage three times or less as high as the voltage peak value. By further combining the operation of the switching unit 8, it is possible to control even intermediate voltages between one time and twice and between twice and three times as high as the voltage peak value. For example, the control unit 10 controls the first opening and closing section 21 and the second opening and closing section 22.
(32) It goes without saying that the second opening and closing unit 22 operates the same when the second opening and closing unit 22 is inserted between a connection point of the rectifying diodes 3c and 3d and the alternating-current power supply 1 rather than in the position shown in
(33) The first opening and closing unit 21 is limited to the position in the circuit configuration shown in
(34) As explained above, the direct-current voltage can be varied stepwise by the first opening and closing section 21 and the second opening and closing section 22. The switching unit 8 has only to perform control based on the stepwise direct-current voltage. Therefore, it is possible to vary a wide direct-current voltage with a low loss.
(35) The full wave rectification state can also be configured when the rectifying diodes 3a and 3e and 3b and 3f are connected in parallel as shown in
(36) As explaining above, the direct-current power supply device in this embodiment includes two rectification processing circuits configured to perform the rectification processing. The direct-current power supply device includes the rectification processing unit configured to generate a direct-current voltage higher than a peak voltage of an input alternating-current voltage, the smoothing capacitor connected to the rectification processing unit in parallel, and the switching unit for short-circuiting the path between the alternating-current power supply and the rectification processing unit. The direct-current power supply device controls the switching unit to short-circuit the path such that an alternating-current voltage is not applied to the rectification processing unit in a predetermined period after a predetermined time has elapsed from the time immediately after a zero cross of the alternating-current power supply. The direct-current power supply device includes the reactor between one output end of the alternating-current power supply and the switching processing unit. Further, the direct-current power supply device includes the opening and closing unit for stopping the operation of one rectification processing circuit of the two rectification processing circuits and the opening and closing unit for switching the operation of the other rectification processing circuit between the full wave rectification operation and the double voltage rectification operation. Consequently, it is possible to efficiently generate, having the peak value of the input alternating-current voltage as a base, an arbitrary direct-current voltage even to three times as high as the peak value.
Third Embodiment
(37)
(38) As shown in the figure, the electric motor driving device includes a direct-current power supply device having a configuration same as the configuration shown in
(39) The electric motor 31 is driven to operate by the inverter 30. Therefore, a driving operation range of the electric motor 31 changes according to the direct-current voltage input to the inverter 30. In particular, when the electric motor 31 is a permanent magnet electric motor in which a permanent magnet is used as a rotor, characteristics of the direct-current power supply device affect a magnetic characteristic of the permanent magnet used as the rotor.
(40) There is an electric motor in which a rare earth magnet having strong magnetism is used for the material of the permanent magnet. The rare earth magnet has strong magnetism and generates torque with a small electric current. Therefore, the electric motor 31 including the rare earth magnet is applied to an apparatus for which energy saving is requested. However, because rare metal called rare earth is used in the rare earth magnet, it is difficult to obtain the rare earth magnet. There is also an electric motor in which a magnet of ferrite or the like having weaker magnetism than the rare earth magnet is used. However, because torque by the magnet is lower than the torque generated using the rare earth magnet, it is necessary to supplement output torque. The output torque is proportional to an electric currentthe number of turns of a winding wire. Therefore, the method of supplementing the output torque is either one of increasing an electric current by a decrease in magnet magnetism to supplement torque and supplementing output torque by increasing the number of turns but without increasing an electric current.
(41) When the electric current is increased, a copper loss of the electric motor 31 and a conduction loss in the inverter 30 increase. A loss caused when the electric motor driving device is used as the direct-current load 7 increases. On the other hand, when the number of turns is increased, an induced voltage corresponding to the speed of the electric motor 31 increases. A direct-current voltage higher than the induced voltage is necessary for the inverter 30. Therefore, when the number of turns is increased, a rise in the direct-current voltage is made necessary.
(42) For a direct-current power supply device that supplies electric power to the inverter 30 configured to drive the electric motor 31, a direct-current power supply device according to the present invention, an output voltage of which is variable, that is, the direct-current power supply device explained in the second embodiment is used. This direct-current power supply device can supply a direct-current voltage higher than general full wave rectification and double voltage rectification. Therefore, even when the electric motor 31 is a permanent magnet electric motor in which the rare earth magnet is not used, it is possible to drive the electric motor 3 in which the number of turns is increased such that performance equivalent to the performance of the electric motor in which the rare earth magnet is used.
(43) In the direct-current power supply device according to the present invention, a circuit for performing the double voltage rectification is doubled and a direct-current voltage to be output is increased to be three times as high as the peak value of an input alternating-current voltage. Therefore, the direct-current power supply device has a smaller loss than the direct-current power supply device having the circuit configuration for the general full wave rectification and double voltage rectification including the single-phase diode bridge. This is because, as explained above, even if the number of diodes increases, a conduction loss of the diodes is reduced when an electric current flowing to the diodes decreases. Therefore, when the direct-current voltage is tripled, efficiency is higher in the direct-current power supply device alone. Moreover, a higher direct-current voltage can be supplied to the direct-current load 7 (an inverter, etc.). Further, the direct-current voltage can be freely varied from one time to three times as high as the voltage peak of the alternating-current power supply 1 according to the operating state of the electric motor 31. The direct-current voltage serving as a base of a voltage to be output can be varied in three stages. Therefore, a loss due to switching control in subjecting the direct-current voltage to the switching control to generate an output voltage is small. Further, an appropriate voltage is applied to the electric motor 31 as well. Therefore, it is possible to realize an efficient driving operation.
(44) Further, although not shown in the figure, depending on characteristics of the electric motor 31, a loss of the electric motor driving device including the direct-current power supply device is smaller when the direct-current power supply device having the configuration shown in
(45) In particular, this tendency is stronger in a permanent magnet electric motor in which a magnet such as ferrite having small magnetism compared with a rare earth element is used. Therefore, the present invention is considered to be suitable as a direct-current power supply device for an inverter that drives a permanent magnet electric motor configured using ferrite or the like other than the rare earth element.
(46) Further, by using a MOSFET having a super junction structure for the present invention, it is possible to realize a further reduction of loss and provide a highly efficient direct-current power supply device. The super junction structure is a structure having a P layer deeper than that of a normal MOSFET. It is known that the deep P layer is widely in contact with an n layer to have high voltage resistance although ON resistance is low.
(47) It goes without saying that a direct-current power supply device having a lower loss can be provided when the direct-current power supply device is configured by a wide band gap semiconductor such as GaN (gallium nitride), SiC (silicon carbide), or diamond. Because the wide band gap semiconductor has high voltage resistance and high allowable current density, a reduction in the size of the MOSFET is possible and a reduction in the size of a semiconductor module incorporating these elements is possible. Because heat resistance is also high, a reduction in the size of a radiation fin of a heat sink is also possible. The wide band gap semiconductor has a withstand voltage higher than the withstand voltage of the conventional silicon (Si) semiconductor and dominantly acts on an increase in a voltage. Therefore, it is possible to further bring out characteristics of the wide band gap semiconductor by configuring a direct-current power supply device having a low loss and a high voltage.
(48) The electric motor 31 can be, for example, an electric motor that configures an air conditioner.
(49) The air conditioner shown in
(50) The air conditioner that performs cooling and heating through the refrigerating cycle changes to a stable state when a room temperature approaches temperature set by a user (set temperature). The inverter 30 operates to cause the electric motor 31 mounted on the compressor 41 to rotate at low speed. Therefore, in the air conditioner, because the low-speed rotation is continued for the longest time, improvement of efficiency during the low-speed operation contributes to energy saving most. Therefore, the electric motor 31 in which a rare earth magnet is used to reduce an electric current or a ferrite magnet having an increased number of turns is used contributes to energy saving.
(51) Therefore, by using the direct-current power supply device according to the present invention, it is possible to provide an air conditioner capable of realizing energy saving even if the rare earth magnet, which is rare metal, is not used. In particular, concerning an apparatus that always operates like a refrigerator, because operation at low-speed rotation (a low-current state) is long, it is possible to realize a reduction in costs and energy saving by adopting a configuration including the electric motor 31 applied with the ferrite magnet having the increased number of turns and the direct-current power supply device.
INDUSTRIAL APPLICABILITY
(52) As explained above, the present invention can be used for a power supply device for a load that performs power consumption with a direct current. In particular, the present invention can be used as a power supply device that supplies a direct-current voltage to an inverter that converts a direct current into an alternating current. When the present invention is a power supply device applied to an inverter that drives a permanent magnet electric motor, it is possible to realize energy saving without using a rare earth magnet, which is rare metal, and realize an inexpensive electric motor driving device. The electric motor driving device can be applied to all home electric appliances such as a refrigerator, a dehumidifier, a heat pump type water heater, a showcase, and a vacuum cleaner and can also be applied to a fan motor, a ventilation fan, a hand drier, an electromagnetic induction heating cooker, and the like besides an air conditioner, a freezing machine, and a washing and drying machine.
REFERENCE SIGNS LIST
(53) 1 Alternating-current power supply 2 Reactor 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h Rectifying diodes 4a, 4b, 4c, 4d Double voltage capacitors 5 Smoothing capacitor 6a, 6b, 6c, 6d Backflow preventing diodes 7 Direct-current load 8 Switching unit 9 Rectification processing unit 10 Control unit 11 Phase detector 12 Voltage detector 21 First opening and closing unit 22 Second opening and closing unit 30 Inverter 31 Electric motor 32a, 32b Current detectors 33 Driving control unit 41 Compressor 42 Four-way valve 43 Outdoor heat exchanger 44 Expansion valve 45 Indoor heat exchanger 46 Refrigerant pipe 47 Compression mechanism