Rotational wedge locking mechanism for a folding knife
09943970 ยท 2018-04-17
Assignee
Inventors
Cpc classification
International classification
Abstract
A locking mechanism for a folding knife is provided. More specifically, the locking mechanism is a rotational wedge locking mechanism that maintains the folding knife's blade in an extended position and prevents the blade from inadvertently closing when the knife is in use in the extended position. The rotational wedge locking mechanism also impedes the folding knife from inadvertently opening when the blade is in a closed position of storage. The rotational wedge locking mechanism generally comprises a lock pin, a means for moving the lock pin, and a biasing member, which work in conjunction with the tang of the blade and the back spacer to securely retain the folding knife in an open or closed position.
Claims
1. A folding knife with a selectively releasable locking mechanism, comprising: a blade moveable from a first extended position to a second closed position and having a front end, a tang on a rear end, a spine, and a cutting edge; a handle having a slot, a cavity for receiving a portion of said blade, and a back spacer, wherein said blade is pivotally interconnected to a forward end of said handle with a pin; a locking mechanism moveable from a first locked position to a second released position, said locking mechanism comprising: a lock bar positioned proximate to said forward end of said handle, said lock bar having a slot and said pin positioned within said slot of said lock bar, wherein said lock bar is moveable both in a rotational direction around said pin and linearly with respect to said pin; and a lock pin interconnected on a distal end of said lock bar, wherein said lock pin extends outwardly from said handle through said slot of said handle for engagement with a user's fingers; wherein when said blade is in said first extended position, a first side of said lock pin engages a first upwardly-oriented surface of said tang and a second side of said lock pin engages a lower surface of said back spacer to substantially impede the blade from rotation; and wherein when said locking mechanism is in said second released position, said lock pin disengages said first upwardly-oriented surface of said tang and disengages said lower surface of said back spacer to allow rotation of said blade from the first extended position to the second closed position.
2. The knife of claim 1, wherein said lock bar has a teardrop shape.
3. The knife of claim 1, further comprising a biasing member which biases said lock pin upwardly and forwardly.
4. The knife of claim 1, wherein when said locking mechanism is moved from said first locked position to said second released position, said lock bar moves linearly with respect to said pin and said lock bar rotates around said pin.
5. The knife of claim 1, wherein said lock pin disengages said first upwardly-oriented surface of said tang when said lock pin is pushed in a rearward direction.
6. The knife of claim 1, wherein when said locking mechanism is in said second released position said lock pin engages a curved surface of said tang to allow rotation of said blade.
7. The knife of claim 1, wherein when said blade is in said second closed position a notch portion of said tang engages said lock pin to resist opening.
8. The knife of claim 1, wherein said lock pin is in compression with said first upwardly-oriented surface of said tang and said lower surface of said back spacer when said blade is in said first extended position.
9. The knife of claim 1, further comprising a second lock bar interconnected to said lock pin, wherein said first lock bar is positioned on a first side of said tang and said second lock bar is positioned on a second side of said tang.
10. A folding knife with a locking mechanism, comprising: a blade having a front end, a tang on a rearward end, an upper edge, a cutting edge, and an aperture extending through said tang; a pin extending through said aperture, wherein said blade rotates around said pin; a handle comprising a back spacer, a first scale, and a second scale, wherein said tang of said blade is pivotally interconnected to a forward end of said handle at said pin; a locking mechanism comprising a lock bar and a lock pin, said locking mechanism pivotally interconnected to said handle for selectively locking said blade in a first extended position and selectively allowing said blade to rotate to a second closed position, said lock pin interconnected to an end portion of said lock bar; a space between said tang and said back spacer; a flat surface of said tang; a first surface of said lock pin adapted to provide a compression force against said flat surface of said tang when said blade is in said first extended position; a second surface of said lock pin adapted to provide a compression force against a lower surface of said back spacer when said blade is in said first extended position; wherein when said blade is in said first extended position, said space reduces in size in a forward direction and said lock pin is positioned in said space; and wherein when said lock pin is pushed rearwardly, said lock pin disengages said flat surface of said tang and said lower surface of said back spacer to allow rotation of said blade.
11. The knife of claim 10, further comprising a biasing member interconnected to said lock pin and said back spacer, wherein said biasing member biases said lock pin in a forward position.
12. The knife of claim 10, wherein said back spacer is positioned between said first and second scales, and wherein said first and second scales define a channel for receiving at least a portion of said blade.
13. The knife of claim 10, wherein said lock pin disengages said flat surface of said tang when said lock pin is pushed in a rearward direction.
14. The knife of claim 10, wherein when said blade is in said second closed position, a notch portion of said tang engages said lock pin.
15. The knife of claim 10, wherein said lock bar further comprises a slot to engage said pin and to allow for linear and rotational movement of said lock bar around said pin.
16. The knife of claim 10, further comprising a second lock bar interconnected to said lock pin, wherein said first lock bar is positioned on a first side of said tang and said second lock bar is positioned on a second side of said tang.
17. The knife of claim 16, wherein said first scale comprises a cutout shaped to accommodate said first lock bar, and wherein said second scale comprises a cutout shaped to accommodate said second lock bar.
18. A folding knife with a locking mechanism, comprising: a first lock bar positioned proximate to a tang of a blade, said first lock bar having a slot; a first pin positioned within said slot of said first lock bar, wherein said first lock bar is moveable in a rotational direction around said first pin and linearly with respect to said first pin; a lock pin interconnected to said first lock bar and positioned proximate to an end of said first lock bar, wherein said lock pin extends outwardly from a handle through a slot of said handle; a biasing member which biases said lock pin upwardly and forwardly; wherein when said blade is in a first extended position, a first side of said lock pin engages a first upwardly-oriented surface of said tang and a second side of said lock pin engages a lower surface of a back spacer; wherein when said locking mechanism is in a second released position, said lock pin disengages said first upwardly-oriented surface of said tang and disengages said lower surface of said back spacer; and wherein when said blade is in a second closed position, a notch portion of said tang engages said lock pin.
19. The knife of claim 18, wherein said lock pin disengages said first upwardly-oriented surface of said tang and said lower surface of said back spacer when said lock pin is pushed in a rearward direction, and wherein when said blade is in said first extended position a third surface of said lock pin engages a bump on said tang.
20. The knife of claim 18, further comprising a second lock bar having a slot and positioned proximate to said tang of said blade, wherein said first pin is positioned within said slot of said second lock bar, and wherein said lock pin is interconnected to said second lock bar and positioned proximate to an end of said second lock bar.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosure and together with the general description of the disclosure given above and the detailed description of the drawings given below, serve to explain the principles of the disclosures.
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(13) To assist in the understanding of the embodiments of the present invention the following list of components and associated numbering found in the drawings is provided herein:
(14) TABLE-US-00001 Component No. Component 2 Folding Knife 4 Blade 6 Vertical Edge (of Blade) 8 Cutting Edge (of Blade) 10 Thumb Traction Portion (of Blade) 12 Recessed Blade Portion 14 Spine (of Blade) 16 Fixed Pivot Pin (Blade Pivot Point) 18 Notch (of Tang) 20 Lock Bar 22 Leaf Spring 24 Back Spacer 26 Clip 28 Finger Aperture 30 Handle 34 Stop Surface (of Back Spacer) 36 Slot (of Handle) 37 Slot (of Lock Bar) 38 Choil 40 Tang 42 Bump (of Tang) 46 Flat Surface (of Tang) 48 Lock Pin 56 Curved Surface (of Tang) 58 Contact Surface (of Blade) 60 Cutout (in Inner Handle) 62 Lower Surface (of Back Spacer) 64 Aperture (of Back Spacer) 84 Pin (of Spacer) 86 Right Scale 88 Left Scale
(15) It should be understood that the drawings are not necessarily to scale, and various dimensions may be altered. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
DETAILED DESCRIPTION
(16) As described in detail below, various embodiments of the present invention include novel folding knife designs and configurations, comprising a rotational wedge locking mechanism and/or other features. The present invention has significant benefits across a broad spectrum of endeavors.
(17) Referring now to the drawings,
(18) The tang 40 is comprised of multiple surfaces: a flat surface 46, a curved surface 56, and a notch 18. The flat surface 46 engages the lock pin 48 when the blade 4 is in an open position to prevent the blade 4 from inadvertently rotating to the closed position. The curved surface 56 is interconnected to the flat surface 46 and allows the tang 40 to rotate around the fixed pivot pin 16 and along the lock pin 48. The various surfaces of the tang 40 engage one or more components of the roto wedge locking mechanism. For example, the flat surface 46, the curved surface 56, and a bump engage the lock pin 48 when the blade 4 is in some positions and the notch 18 engages the lock pin 48 when the blade 4 is in other positions. The lock pin 48 may be interconnected to or retained within an aperture in the lock bar 20. Some embodiments of the present invention include two lock bars 20each lock bar 20 is positioned on either side of the tang 40. Each scale has a cutout 60 in its inner surfaces to accommodate the lock bar 20 on its respective side of the tang 40. The lock bar 20 can rotate around and move linearly along the fixed pivot pin 16. The lock bar 20 also has a slot 37 to accommodate and move around the fixed pivot pin 16. Thus, the fixed pivot pin 16 is positioned within the slot 37 of the lock bar 20. The locking mechanism is discussed in more detail below in connection with
(19) In one embodiment, the blade 4 includes a contact surface 58 for contacting an interior component of the folding knife 2 when the blade 4 is in a closed position. In the embodiment shown, the interior component is a back spacer 24. Thus, the contact surface 58 engages a lower surface of the back spacer 24 when the blade 4 is in the closed position. The blade 4 may also comprise a finger aperture 28, which may assist a user in rotating the blade 4 about the fixed pivot pin 16 from the closed position to the open position of use. In some embodiments, the blade 4 further includes bevels.
(20) The blade 4 and handle 30 may be shaped such that they form a choil 38 on the lower side of the folding knife 2 proximate the cutting edge 8 of the blade. The choil 38 may include a traction surface to further assist the user in gripping the folding knife 2 and the choil 38 may be adapted to receive a user's finger. One exterior surface of the handle 30 may include a clip 26. The handle 30 may comprise a back spacer 24 and surfaces, or machined sections of a folding knife often referred to as scales, which are formed into the interior surface of the handle portions of the folding knife 2. In some embodiments, the handle 30 may comprise a right and a left scale. The back spacer 24 may have an aperture 64 to reduce the weight of the back spacer 24 without reducing the strength of the back spacer 24. In some embodiments, the back spacer 24 is interconnected to the scales using pins 84 or other interconnection means. At least one side of the handle 30 may further comprise a slot 36 to accommodate lateral and rotational movement of the lock pin 48. The lock pin 48 may assist in retaining the locking mechanism within the handle 30. In alternate embodiments, the locking mechanism may be interconnected to the knife handle 30 by flues, adhesives, or epoxies.
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(22) Referring now to
(23) Although
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(25) Referring to
(26) When the folding knife 2 is locked in the first extended position of use, the user may push on the lock pin 48 to slide and rotate the lock bar 20 and lock pin 48 around the fixed pivot pin 16 to unlock or release the rotational wedge locking mechanism. Thus, when the folding knife is in an open, extended position or in an intermediate position between open and closed and the locking mechanism is unlocked or released (
(27) When the folding knife 2 is in a closed position (
(28) When the user wants to rotate the blade 4 from the closed position to the open position, the user may pull the blade 4 out of the handle 30, and possibly even pull on a finger aperture 28 in the blade 4. As the blade 4 rotates to the open position, the notch 18 in the tang 40 carries the lock pin 48 around the fixed pivot pin 16 to a lower, rear portion of the slot 36 in the handle 30 until the tang 40 rotates past a point where the notch 18 can no longer carry the lock pin 48 (see
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(30) When the blade is fully extended, a first side of the lock pin 48 engages a flat surface 46 the tang 40 of the blade 4 and a second side of the lock pin 48 engages a lower surface 62 the back spacer 24 to lock the blade 4 into an open position and prevent rotation of the blade. Thus, the lock pin 48 is in compression with the tang 40 and the back spacer 24 is in compression with the lock pin 48. The back spacer 24 comprises a lower surface 62, which engages one or more components of the rotational wedge locking mechanism, e.g., the second surface the lock pin 48, and comprises a stop surface 34 (sometimes called a blade over-travel surface), which engages a vertical edge 6 of the blade 4 to prevent the blade heel end from overextending when the blade 4 is in an extended position of use. The stop surface 34 is positioned above the tang 40 and eliminates the need for a stop pin because it provides the necessary obstacle to prevent the blade 4 from being driven upward or over rotated when a significant, upward force is applied to the blade cutting edge 8. Alternatively, a stop pin could be used to prevent over-travel of the blade 4. Thus, when upward pressure is applied to the blade 4, the blade 4 is prevented from rotating past its open and extended position by the blade's vertical edge 6 and the stop surface 34 of the back spacer 24. Additionally, when downward pressure is applied to the blade 4, the blade 4 is secured by the rotational wedge locking mechanism and prevented from inadvertently rotating. The dual role of the back spacer 24 can clearly be seen in
(31) The rotational wedge locking mechanism may comprise a leaf spring 22 in tension to maintain the lock pin 48 in a wedged position between the tang 40 and the back spacer 24 until a rearward force is applied to the lock pin 48 to release it from between the tang 40 and the back spacer 24. Thus, the biasing force of the leaf spring 22 on the lock bar 20 and lock pin 48 is oriented in a forward direction toward the blade 4 of the folding knife 2. In one embodiment, the leaf spring 22 may be coupled to a forward end of the back spacer 24.
(32) Further, the positioning of the lock pin 48, lock bar 20, the leaf spring 22, and the tang 40 of the blade 4 allows for the rotational wedge locking mechanism to be secured and retained to the components described herein, without requiring an additional exterior surface, such as scales. Some embodiments, however, may comprise scales.
(33) This configuration provides several advantages over prior art knives. For example, using compression to engage the lock pin 48, the back spacer 24, and the tang 40 provides greater strength than locking mechanisms of the prior art. The roto wedge locking mechanism is very strong where the force of the lock pin 48 pushes on the tang 40 (specifically the flat surface 46) and on the back spacer 24. Thus, the locking mechanism is safe and secure.
(34) Additionally, in some embodiments, the lock pin 48 may be interconnected to a locking lever (not shown), which is engaged by a user's finger to alternatively lock and unlock the blade 4 to allow the blade 4 to rotate between a first extended position of use and a second closed position. As appreciated by one skilled in the art, the blade locking lever may be comprised of any numerous variations of levers or slides which serve the purpose of rotating the lock bar 20 around the fixed pivot pin 16, sliding the lock bar 20 and/or lock pin 48 along the slot 36 of the handle 30, or sliding the lock bar 20 and the slot 37 of the lock bar 20 linearly along the fixed pivot pin 16.
(35) To disengage the lock pin 48 from between the tang 40 and the back spacer 24, the user must push the lock pin 48 in a rearward direction away from the wedge of the rotational wedge locking mechanism. This movement removes the locking pin 48 from between the tang 40 and the back spacer 24. Typically the lock pin 48 is positioned in a forward portion of the knife handle 30 proximate the tang 40 of the blade 4 and fixed pivot pin 16, although it is contemplated that other positions may be effective.
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(39) The tang 40 of the blade 4 comprises a notch 18 to engage the lock pin 48 and substantially maintain the blade 4 in a closed position until a user pulls on the spine 14 of the blade 4 or applies finger pressure to a finger aperture 28, thumb stud, or other opening device to allow the blade 4 to rotate from the closed position to the first extended position of use as shown in
(40) When the user wants to rotate the blade 4 from the closed position to the open position, the user may pull the blade 4 out of the handle 30 and possibly even pull on the spine 14 of the blade 4 or a finger aperture 28 in the blade 4.
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(43) Also note that the lock bar and lock pin shown in the drawings are for illustrative purposes only. One novel feature of embodiments of the present invention is to lock a folding knife 2 in an open and extended position by wedging an item between the tang 40 of the blade 4 and the back spacer 24 or other non-moving object. Thus, the lock pin may be any shape, e.g., square-shaped, rectangular, ovular, or any other shape in cross-section, which serves the function of preventing rotation of the knife blade 4 as a result of the interference between the tang 40 and the back spacer 24. Additionally, in certain embodiments, the lock pin may not necessarily extend through a slot in the side of one or more scales 86, 88. Rather, the lock pin 48 can be positioned between the scales 86, 88, and may even be concealed by the scales, and interconnected to a mechanism the user uses to move the lock pin to unlock the blade 4 and rotate the blade 4 to a closed position. For example, the lock pin (or other item wedged between the tang 40 and back spacer 24 to lock the blade 4 in an open position) can be interconnected to a thumbwheel. The thumbwheel can, in some embodiments, be formed out of one or both of the lock bars 20. Further, the thumbwheel can be positioned between the scales 86, 88 and extend outwardly beyond the scales 86, 88 at one or more locations (e.g., out of the top of the handle) such that a user can turn the thumbwheel to release the lock pin 48 and thus release the blade 4 from its open and locked position. In alternate embodiments, the lock pin 48 may be interconnected to a cable, lever, or other remote device that the user can use to move the lock pin 48 to the unlocked position allowing the blade 4 to rotate to the closed position. In another embodiment, the lock pin 48 can be interconnected to a lever which is partially exposed so that the user can manipulate the lock pin 48. Thus, at least a portion of the lever is accessible by the user such that the user can manipulate the lever to move the lock pin 48. Accordingly, the lock pin or other wedging item can be manipulated by the user through a variety of mechanisms.
(44) Thus, the folding knife 2 comprises a means of moving the locking mechanism from a first locked position to a second unlocked or released position. Additionally, the folding knife 2 comprises a means of moving the lock pin or other wedging item from a first locked position (wedged between the tang 40 and back spacer 24) to a second released position (not wedged between the tang 40 and back spacer 24).
(45) The foregoing description of the present invention has been presented for illustration and description purposes. However, the description is not intended to limit the invention to only the forms disclosed herein. In the foregoing Detailed Description for example, various features of the invention are grouped together in one or more embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the invention.
(46) Consequently, variations and modifications commensurate with the above teachings and skill and knowledge of the relevant art are within the scope of the present invention. The embodiments described herein above are further intended to explain best modes of practicing the invention and to enable others skilled in the art to utilize the invention in such a manner, or include other embodiments with various modifications as required by the particular application(s) or use(s) of the present invention. Thus, it is intended that the claims be construed to include alternative embodiments to the extent permitted by the prior art.