Replaceable car mat with a base and integral flexible flap extending from a convergence line
09944207 ยท 2018-04-17
Assignee
Inventors
Cpc classification
Y10T428/24017
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/24008
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A holder for a replaceable mat used in a vehicle having a base and at least one flap with a free edge that secures the replaceable mat. The flap may be integral to the base and may also be flexible to improve the efficiency of loading the replaceable mat. In other embodiments the flap is independent from the base and operatively secured by an attachment device to the base. Other features improve the ease of use and protective capabilities of the holder. The holder also improves safety for use in vehicles and is inexpensive to manufacture. The replaceable mat is preferably absorbent and freely disposable.
Claims
1. A holder for a replaceable mat comprising: a base for supporting the mat, said base having only one flap holding edge; at least one integral flexible flap that operatively secures the mat to said one flat holding edge of said base; a convergence line forming a juncture between said base and said at least one integral flexible flap, said base and said at least one integral flap extending from said convergence line; wherein said at least one integral flexible flap operatively secures the mat to said base, said at least one integral flexible flap having a free edge parallel with said convergence line and opposing said base, said convergence line being a long narrow joint between said base and said at least one integral flexible flap; and said at least one integral flexible flap being of a size smaller than said base and being bendable to lift said at least one integral flexible flap from said base about said flap holding edge to separate said at least one integral flexible flap from said base, said at least one integral flexible flap being lifted by said free edge to selectively be in a position in engagement with said base for covering only a part of said base and in a position spaced from said base to enable the replacement of a mat supported by said base and said flexible flap being releasably from said position spaced from said base to be flush with the mat when the mat is supported by said base or to be flush with said base when the mat is not on said base.
2. The holder of claim 1 wherein said at least one integral flexible flap has a length and comprises a free edge that extends along said length of said respective at least one integral flexible flap, said at least one integral flexible flap having at least one gap interrupting said length of said integral flexible flap, and wherein each said at least one gap substantially extends from said free edge of said integral flexible flap to an integrally attached edge of said integral flexible flap.
3. The holder of claim 1 wherein said at least one integral flexible flap comprises a tapered structure, said tapered structure comprising an inclined surface extending between a higher portion of said integral flexible flap and a lower portion of said integral flexible flap for containing contaminants to the mat or holder, said higher portion being distal a base top surface interior portion and said lower portion being proximal said base top surface interior portion.
4. A holder for a replaceable mat comprising: a base for supporting the mat; at least one integral flexible flap that operatively secures the mat to said base; a convergence line forming a juncture between said base and said at least one integral flexible flap; wherein said base and said at least one integral flexible flap extend from said convergence line; and wherein said at least one integral flexible flap further comprises a grating having openings for allowing contaminants to pass through said openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention may take physical form in certain parts and arrangement of parts, the preferred embodiment of which will be described in detail in the specification and illustrated in the accompanying drawings which form a part hereof, and wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) A first preferred embodiment of the holder of the present invention is shown in
(15) The base 220 of the holder 200 is generally provided for supporting the replaceable mat 500 and providing protection to the underlying floor. The term floor includes a permanent mat on the floor, or other floor covering on which the replaceable car mat holder may be placed. Since the holder 200 may be used in environments in which the floor must be protected from liquid contaminants, the base 220 of the holder may be made of an impervious material that prevents the liquids from transferring through the base to the floor.
(16) In certain circumstances, the holder 200 may need to be installed in compact locations, such as the interior compartment of a vehicle. In those situations, the base 220 may comprise a flexible material that will enable the holder to be folded in order to aid installation into those compact locations, as well as to lie flat against even an undulating or otherwise uneven floor. The comfort of the holder may also be important to the user, and the base 220 may comprise a compliant material for providing comfortable use. Therefore, it is generally understood that the base of the invention may be made of rubber-based or artificial rubber materials, such as NBR, SBR, or EPDM; thermoplastic materials, such as PVC; or any other material that provides the required characteristics of flexibility, imperviousness, and/or comfort. However, it is also understood that where durability of the holder is important, the base may comprise rigid materials, such as metals, thermosets, thermoplastics, or any other material that provides the necessary durability. It is also understood that the base may be made of any combination of the forgoing flexible or rigid materials.
(17) The color of the base may also be important for practical considerations, such as alerting the user that no mat is installed, by providing visual contrast between the replaceable mat 500 and the base 220. For instance, where the replaceable mat is made of a white material, the base may be black, red, blue, gray, or any color that provides sufficient contrast, or possibly iridescent under low light conditions. In some instances, the base of the invention may be a substantially clear material.
(18) Turning to
(19) The top-surface 221 of the base 220 may also comprise certain safety features that are advantageous for use in a vehicle. For example,
(20) The top-surface 221 may further comprise certain features for comfort and improving durability, such as a heel pad 224. The heel pad 224 may be placed where the heel of the user naturally rests when the user is driving a vehicle. The heel pad 224 may further comprise anti-slip and contaminant containment features.
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(23) Turning now to
(24) Turning now to
(25) The holder 200 of the present invention is surprisingly easy and efficient to use when replacing the mat. One important feature that improves the ease and efficiency of using the holder of the present invention is that the integral flap 240 may comprise a free edge 241 that extends along the length of the flap 240 and is opposite an integrally attached edge portion 242. The free edge 241 allows the person replacing the mat 500 to use their fingers to easily engage the free edge 241 and use finger pressure to pull the flap 240 upwards, away from the base 220, so that the peripheral edge of the replaceable mat 500 can efficiently be placed in the area between the flap 240 and base 220.
(26) Yet another feature of the present invention that improves the ease and efficiency of replacing the mat is that the flap may be made of a flexible material. The flexibility of the flap allows the user to easily bend the flap on any axis along the length of the flap for efficiently replacing the mat. This is particularly important for those embodiments of the present invention that do not contain a hinge and utilize a flexible flap to expose the area for placement of the mat. In the first preferred embodiment, the flap 240 is integral with the living hinge 280 and therefore the base 220; thus the flap 240 may preferably be made of the same material as the base 220 and living hinge 280, or a compatible material that may be formed therewith.
(27) While it is understood that the flap of the present invention may be made of a flexible material in certain preferred embodiments, where extra durability is required, the flap may also be made of a rigid material, such as a thermoset, thermoplastic, composite, or any combination of rigid materials. It is also understood that the flap may also comprise both a flexible portion and a rigid portion.
(28) An important object of the flap of the invention is to provide a means for operatively securing the replaceable mat to the base. A secure means 250 of the flap may comprise a fastener, such as a snap, latch, clasp, strap, or hook-and-loop (i.e., Velcro). As shown in
(29) The flap of the invention should have sufficient dimensions to adequately secure the mat to the base. As shown in
(30) The flap of the present invention may also provide certain advantageous features for protecting the floor underlying the holder. Turning to
(31) Yet another feature that provides additional protection of the floor is that the flap 240 may comprise a groove or grooves 244 that help contain contaminants, as depicted in
(32) The flap of the present invention may be a single flap that operatively secures the replaceable mat to the base; or the flap may be a plurality of flaps. The flap(s) may extend around the periphery of the base continuously or in discrete intervals. In a surprising discovery, it was found that the ease and efficiency of replacing the mat was improved when a pair of flaps were disposed on opposite sides of the holder. This configuration was found to still adequately secure the mat to the base. The pair of opposite flaps may further be substantially parallel to each other along the length of the holder.
(33) Another advantageous feature of the holder of the present invention is that it may provide sufficient flexibility so that it can be folded for installing the holder into compact locations, such as the interior compartment of a vehicle, or may provide for efficient storage of the holder. One way in which the present invention may provide for a foldable holder is by providing a gap 248 between adjacent flap 240 members, as shown in
(34) Turning now to
(35) As mentioned with reference to the features of the first embodiment, the integral flap 340 may provide advantages of improving durability and limiting manufacturing SKUs. Moreover, since the integral flap 340 is not hingedly attached to the base, this second preferred embodiment further improves the durability of the holder by eliminating a possible weak point of the hinge. Accordingly, it is generally understood that without a hinge, the integral flap 340 should comprise sufficient flexibility to enable replacement of the mat 500 by bending the flap 340 away from the base 320 along any bending axis of the flap. As discussed above, a flexible flap has demonstrated an improvement in the efficiency of replacing the mat, while still adequately securing the mat.
(36) As shown in
(37) As would be understood by a person having ordinary skill in the art, the holder 300 of the second embodiment may comprise any of the above-mentioned protection, safety, efficiency, manufacturability, or installation features that were described with respect to the first embodiment above. For example, the base 320 of the second embodiment, shown in
(38) The integral flap 340 of the second embodiment may be a single flap, or a plurality of flaps disposed around the periphery of the base or on opposite sides of the holder. As shown in
(39) Turning now to
(40) The independent flap 440 of the third preferred embodiment advantageously provides the ability to use a different material than the base 420. For example, the material for the independent flap 440 may provide unique functional properties that the base 420 material could not practically, or economically, achieve. The independent flap 440 also advantageously provides the ability to replace the flap 440 when damaged or when it needs to be cleaned. Moreover, the modular design of the third preferred embodiment may provide for inexpensive manufacturing of the holder, since each component may be separately purchased from vendors and assembled as required, thereby limiting the need for expensive tooling.
(41) As with the foregoing first and second preferred embodiments, a feature that may improve the ease and efficiency of replacing the mat 500 is that the flap 440 may be made of a flexible material. The flexibility of the flap 440 allows the user to easily bend the flap on any axis along the length of the flap for efficiently replacing the mat, which is particularly important for those embodiments that do not contain a hinge. Accordingly, it is understood that a flexible flap of the invention may be made of PP, LDPE, HDPE, PVC, or any other flexible material. However, where extra durability is required, the flap of the invention may also be made of a rigid material, such as a thermoset, thermoplastic, composite, or any combination of rigid and flexible materials.
(42) As shown in
(43) As would be understood by a person having ordinary skill in the art, the holder 400 of the third preferred embodiment may comprise any of the above-mentioned protection, safety, efficiency, manufacturability, or installation features that were described with respect to the first and second preferred embodiments above. For example, the base 420 of the third embodiment, shown in
(44) The independent flap 440 of the third embodiment may be a single flap, or a plurality of flaps disposed around the periphery of the base or on opposite sides of the holder. The independent flap 440 may provide for a gap (not shown) that assists folding of the holder, wherein the gap is defined by the distance between adjacent flap 440 members. The independent flap 440 may be so dimensioned as to sufficiently secure the mat base, as those dimensions were described with respect to the first embodiment above.
(45) Turning now to
(46) Where the attachment device 460 comprises a fastener, it may be a clip, clasp, clamp, rivet, stud, snap, hook-and-loop, screw, bolt, nail, pin, latch, flange, zipper, stitch, staple, or and/or strap.
(47) The attachment device 460 of the present invention may also provide certain advantageous features for protecting the floor underlying the holder. For example,
(48) The attachment device 460 may also comprise other protection features, such as grooves and/or grating, and may incorporate those features as they were previously described for the flap of the present invention.
(49) The attachment device 460 of the present invention may be a single attachment device that operatively attaches the independent flap 440 to the base 420; or the attachment device 460 may be a plurality of attachment devices. The attachment device 460 may extend along the length of the independent flap 440 in a continuous manner, or the plurality of attachment devices 460 may extend along the length of the independent flap 440 in discrete intervals. In many circumstances it is preferable that the attachment device 460 attaches to, or engages, the independent flap 440 proximate to the periphery 425 of the base 420.
(50) Where the attachment device 460 is made of a rigid material and is sufficiently long enough to inhibit folding of the holder, it may be advantageous for adjacent attachment devices to be disposed such that a gap 464 is formed between them, as shown in
(51) Turning to
(52) The hinge 480 may be independently attached to the base 420, and may be a butt, flush, concealed, continuous, living, or piano hinge. The hinge 480 may be made of a durable material, such as metal, polymer, inorganic, composite, or any combination thereof. As shown in
(53) While the object of the embodiments in the present invention are generally drawn to the holder for a replaceable mat, it is also understood that a replaceable mat may also form a part of the present invention, and can be used with any of the embodiments described above. Turning to
(54) As discussed, the holder of the present invention has provided surprising and unexpected improvements over the prior art by providing a mat that is easy and efficient to use, offers myriad protection and safety features, and is also inexpensive to manufacture. The invention has been described in detail with particular reference to its preferred embodiments, but variations and modifications may occur to those skilled in the art from the foregoing description and from the following claims. For example, while the present invention is generally directed toward use in the interior compartment of a vehicle, it may also be used in other areas of a vehicle such as the trunk, cargo area, or truck bed lining. It is also envisioned that the presently disclosed invention need not be limited to use in vehicles, but could be used in any fashion where a holder for replaceable mat with the forgoing advantages over the prior art may be required.