EXPANDABLE FLOORING SYSTEM FOR A PONTOON BOAT
20180099726 ยท 2018-04-12
Inventors
- William Stacey BROADWAY (Monroe, NC, US)
- Patrick W. Duncan (Marshville, NC, US)
- Jamie Lynn RUSHING (Marshville, NC, US)
- Edward Anthony WASILEWSKI (Monroe, NC, US)
- Barry RUSHING (Marshville, NC, US)
Cpc classification
B60P3/34
PERFORMING OPERATIONS; TRANSPORTING
B63B2003/485
PERFORMING OPERATIONS; TRANSPORTING
B63B35/613
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An expandable flooring system for a pontoon boat includes a center floor and at least one outer floor. The outer floor is configured to hinge upwards about an edge of the center floor. At least one outrigger is extendable from a corresponding slide track under the center floor. The outrigger is configured to slide under the center floor when the outer floor is hinged upward, and slide out from the center floor for supporting the outer floor when it is hinged down and next to the center floor. A railing system surrounds the periphery of the flooring system and is secured together for providing rigidity to the flooring system.
Claims
1. An expandable flooring system comprising: a center floor; and at least one outer floor configured to hinge upwards about an edge of the center floor; wherein, the expandable flooring system is configured to expand by said at least one outer floor hinging downwards flat beside said center floor and configured to retract by said at least one outer floor hinging upwards and on top of said center floor.
2. The expandable flooring system of claim 1, wherein each of said at least one outer floors including an inner section hingidly attached to an outer section, whereby, when said outer floor hinges upwards for retracting of the expandable flooring system, said outer floor hinges together said inner section and said outer section for conserving space on said center floor.
3. The expandable flooring system of claim 2, wherein said inner section hinges on top of said center floor, and said outer section hinges on top of said inner section.
4. The expandable flooring system of claim 3, wherein said outer section having railings hingidly fixed to an outer edge, whereby when said outer floor hinges upwards for retracting of the expandable flooring system, said outer floor hinges together said inner section and said outer section for conserving space on said center floor, wherein said inner section hinges on top of said center floor, said outer section hinges on top of said inner section, and said railings hinge on top of said outer floor.
5. The expandable flooring system of claim 1 including: the center floor; a first outer floor configured to hinge upwards about a first edge of said center floor; a second outer floor configured to hinge upwards about a second edge of said center floor; wherein, the expandable flooring system is configured to expand by said first outer floor and said second outer floor hinging downwards flat beside said center floor, wherein a first outer pontoon supports said first outer floor and a second outer pontoon supports said second outer floor; wherein, the expandable flooring system is configured to retract by said first outer floor and said second outer floor hinging upwards and on top of said center floor; wherein each of said first and second outer floors including an inner section hingidly attached to an outer section, whereby, when said first and second outer floors hinge upwards for retracting of the expandable flooring system, said outer floors hinge together said inner section and said outer section for conserving space on said center floor, wherein said inner sections hinge on top of said center floor, and said outer sections hinge on top of said inner sections; wherein each of said first and second outer sections having railings hingidly fixed to an outer edge, whereby when said first and second outer floors hinge upwards for retracting of the expandable flooring system, said first and second outer floors hinge together said inner section and said outer section for conserving space on said center floor, wherein said inner sections hinge on top of said center floor, said outer sections hinge on top of their respective inner section, and said railings hinge on top of their respective outer floor.
6. An expandable flooring system comprising: a center floor and at least one outer floor; a slide track system configured to support the at least one outer floor when it is expanded out beside said center floor and to slide under the center floor when the at least one outer floor is retracted, said slide track system comprising: at least one outrigger that is extendable from a corresponding slide track under the center floor, said outrigger is configured to: slide inside the slide track under the center floor when the outer floor is retracted; and slide out from the slide track and from under the center floor for supporting the outer floor when it is expanded out beside said center floor.
7. The expandable flooring system of claim 6, wherein each of the at least one outriggers having its own corresponding slide track under the center floor.
8. The expandable flooring system of claim 7, wherein each of the corresponding slide tracks extending under the center floor for a width of the center floor, whereby the outrigger is extendable from the slide track an extension width which is approximately the width of the center floor.
9. The expandable flooring system of claim 6, wherein each of the at least one outriggers is cantilevered with its corresponding slide track for supporting the outrigger when it is slid out from the center floor for supporting the outer floor when it is expanded out beside said center floor.
10. The expandable flooring system of claim 9, wherein each of the at least one outriggers has a rectangular cross-section or a circular cross-section, and its corresponding slide track has a rectangular channel or circular channel configured to allow the rectangular outrigger to slide therein while providing cantilever forces.
11. The expandable flooring system of claim 6 including at least two pontoons, including at least one outer pontoon connected to the at least one outrigger.
12. The expandable flooring system of claim 6 including: the center floor; a first outer floor connected to a first edge of the center floor; and a second outer floor connected to a second edge of the center floor; wherein, the slide track system is configured to support the first outer floor and the second outer floor when they are expanded out beside said center floor and to slide under the center floor when the first outer floor and the second outer floor are retracted, said slide track system comprising: at least one first outrigger that is extendable from a corresponding first slide track under the center floor, said first outrigger is configured to: slide in the first slide track under the center floor when the first outer floor is retracted; and slide out from the first slide track and from the center floor for supporting the first outer floor when it is expanded out beside said center floor; and at least one second outrigger that is extendable from a corresponding second slide track under the center floor, said second outrigger is configured to: slide in the second slide track under the center floor when the second outer floor is retracted; and slide out from the second slide track and from the center floor for supporting the second outer floor when it is expanded out beside said center floor.
13. The expandable flooring system of claim 12, wherein the track system including: five first outriggers and five corresponding first slide tracks, and five second outriggers and five corresponding second slide tracks; or three first outriggers and three corresponding first slide tracks, and three second outriggers and three corresponding second slide tracks.
14. The expandable flooring system of claim 12 including four pontoons: a first inner pontoon slidable under the center floor; a second inner pontoon slidable under the center floor; a first outer pontoon connected to each of the at least one first outriggers; and a second outer pontoon connected to each of the at least one second outriggers; whereby: when the expandable flooring system is expanded, the first outer pontoon supports the first outer floor, the second outer pontoon supports the second outer floor, and the first and second inner pontoons are configured to slide to the edges of the center floor for stabilizing the center floor; and when the expandable flooring system is retracted, the first outer pontoon, the second outer pontoon, the first inner pontoon and the second inner pontoon are configured to slide beneath the center floor.
15. The expandable flooring system of claim 14, wherein: the inner pontoons are connected to their corresponding slide tracks via slide collars, said slide collars are configured to slide along said slide tracks; and the outer pontoons are connected to their corresponding outriggers via cantilever collars, said cantilever collars are configured to provide cantilever forces to support the outer floors.
16. An expandable flooring system comprising: a center floor; at least one outer floor configured to expand beside said center floor; and a railing system around a periphery of the expandable flooring system when in expanded form; said railing system is configured to link together railing sections of said center floor with railing sections of said at least one outer floor for reinforcing the expandable flooring system; and said railing system is configured to fold down when the expandable flooring system is retracted.
17. The expandable flooring system of claim 16, wherein: the center floor including two ends, each of the two ends of the center floor including a center end railing secured thereon; the at least one outer floor including two ends and a side opposite of the center floor, each of the two ends including an outer end railing hingidly secured thereon, and the side opposite of the center floor including a side railing hingidly secured thereon; whereby, when the outer floor is expanded beside the center floor, each of the outer end railings are configured to flip up and secure to the corresponding center end railing, and the side railing is configured to flip up and secured at its ends to the outer end railings.
18. The expandable flooring system of claim 17, wherein: the at least one outer floor including an inner section hingidly connected to an outer section, the inner section including two ends and the outer section including two ends, each of the two ends of the inner section and outer section including an outer end railing section hingidly secured thereon; whereby, when the outer end railings of the inner section and the outer section are flipped up, the outer end railings of the inner section and the outer section are secured end to end.
19. The expandable flooring system of claim 17, wherein the outer end railings overlap the center end railings.
20. The expandable flooring system of claim 17 comprising: a first outer floor configured to expand beside said center floor on one side; a second outer floor configured to expand beside said center floor on another side; the first outer floor including two ends and a side opposite of the center floor, each of the two ends including an outer end railing hingidly secured thereon, and the side opposite of the center floor including a side railing thereon; the second outer floor including two ends and a side opposite of the center floor, each of the two ends including an outer end railing hingidly secured thereon, and the side opposite of the center floor including a side railing thereon; whereby, when the first and second outer floors are expanded beside the center floor, each of the outer end railings are configured to flip up and secure to the corresponding center end railing, and the side railings are configured to flip up and secured at its ends to the outer end railings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The present apparatuses, systems and methods will be better understood by reading the Detailed Description with reference to the accompanying drawings, which are not necessarily drawn to scale, and in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
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[0044] It is to be noted that the drawings presented are intended solely for the purpose of illustration and that they are, therefore, neither desired nor intended to limit the disclosure to any or all of the exact details of construction shown, except insofar as they may be deemed essential to the claimed disclosure.
DETAILED DESCRIPTION
[0045] Referring now to
[0046] The present disclosure overcomes the above-mentioned disadvantages and meets the recognized need for such an apparatus or method by providing of expandable flooring system 10 for pontoon boat 12. Although expandable flooring system 10 may be described and shown for use on pontoon boat 12, the disclosure is not so limited, and expandable flooring system 10 may be used on any device or vehicle needing or desiring expandable flooring system 10, including, but not limited to, boats, campers, RVs, the like, etc. The present disclosure overcomes the above-mentioned disadvantages and meets the recognized need for such an apparatus or method by providing expandable flooring system 10 for pontoon boat 12. Expandable flooring system 10 for pontoon boat 12 may generally include center floor 14 and at least one outer floor 16. The outer floor 16 may be configured to hinge upwards about edge 18 of center floor 14. At least one outrigger 32 may be extendable from a corresponding slide track 34 under center floor 14. Each outrigger 32 may be configured to slide under center floor 14 when outer floor 16 is hinged upward in a retracted form, and slide out from center floor 14 for supporting outer floor 16 when it is hinged down and next to center floor 14, in the extended form. Foldable railing system 54 may surround the periphery 56 of the flooring system 10 and may be secured together for providing rigidity to the flooring system 10.
[0047] Referring now specifically to
[0048] One feature of this folding or hinging aspect of the expandable flooring system 10 may be that each of the at least one outer floors 16 may include inner section 20 hingidly attached to outer section 22. This may provide a bi-folding aspect or feature to each outer floor 16. Whereby, when outer floor 16 hinges upwards for retracting of the expandable flooring system 10, the outer floor 16 may hinge or fold together inner section 20 and outer section 22 for conserving space on center floor 161n select embodiments, the inner section 20 may hinge on top of center floor 14, and outer section 22 may hinge on top of inner section 20. See
[0049] Another feature of this folding or hinging aspect of expandable flooring system 10 may be that outer section 22 may have railings 24 hingidly fixed to outer edge or side 68. Whereby, when outer floor 16 hinges upwards for retracting of the expandable flooring system 10, the outer floor 16 may hinge together inner section 20 and outer section 22 for conserving space on center floor 14, wherein inner section 20 hinges on top of center floor 14, outer section 22 hinges on top of inner section 20, and railings 24 hinge on top of outer floor 16. See
[0050] As shown in
[0051] Referring now to
[0052] Referring now specifically to
[0053] Another feature of slide track system 30 for expandable flooring system 10 may be that each of the at least one outriggers 32 may be cantilevered with its corresponding slide track 34 for supporting outrigger 32 when it is slid out from center floor 14 for supporting the outer floor 16 when it is expanded out beside center floor 14. In select embodiments, each of the at least one outriggers 32 may have rectangular cross-section 40 (see
[0054] In select embodiments of the slide track system 30 for the expandable flooring system 10, the system 10 may include at least two (2) pontoons. These two (2) pontoons may include at least one outer pontoon 26 connected to the at least one outrigger 32.
[0055] As shown in the Figures, in select embodiments of the slide track system 30 for the expandable flooring system 10, the system 10 may include center floor 14, first outer floor 16a connected to first edge 18a of center floor 14, and second outer floor 16b connected to second edge 18n of center floor 14. In this embodiment, slide track system 30 may be configured to support first outer floor 16a and second outer floor 16b when they are expanded out beside center floor 14 and to slide under center floor 14 when first outer floor 16a and second outer floor 15b are retracted. The slide track system 30 of this embodiment may include at least one first outrigger 32a and at least one second outrigger 32b. The at least one first outrigger 32a may be extendable from a corresponding first slide track 34a under the center floor 14. The first outrigger(s) 32a may be configured to slide in the first slide track 34a under the center floor 14 when the first outer floor 16a is retracted (see
[0056] Referring again to
[0057] One feature of the slide track system 30 for the expandable flooring system 10 may be that the inner pontoons 44 and 46 may be connected to their corresponding slide tracks 34 via slide collars 48. See
[0058] Another feature of the slide track system 30 for the expandable flooring system 10 may be that the outer pontoons 26 and 28 may be connected to their corresponding outriggers 32a and 32b via cantilever collars 50. See
[0059] Referring now to
[0060] In select embodiments of the expandable flooring system 10 with the railing system 54, the center floor 14 may include two ends 62. Each of the two ends 62 of the center floor 14 may include center end railings 64 secured thereon. The at least one outer floor 16 may include two ends 66 and side opposite 68 of center floor 14, each of the two ends 66 may include outer end railing 70 hingidly secured thereon, and the side 68 opposite of center floor 14 may include side railing 72 hingidly secured thereon. Whereby, when outer floor 16 is expanded beside center floor 14, each of the outer end railings 70 may be configured to flip up and secure to the corresponding center end railing 64. The side railing 72 may be configured to flip up and secured at its ends to the outer end railings 70.
[0061] In select embodiments of the expandable flooring system 10 with the railing system 54, when the at least one outer floor 16 includes inner section 20 hingidly connected to outer section 22, inner section 20 may include two ends 74 and outer section 22 may include two ends 76, where each of the two ends 74 and 76 of the inner section 20 and the outer section 22 may include outer end railing section 78 hingidly secured thereon. Whereby, when outer end railing sections 78 of the inner section 20 and the outer section 22 are flipped up, the outer end railing section 78 of the inner section 20 and the outer section 22 may be secured end to end. See
[0062] As shown in the Figures, in select embodiments of the expandable flooring system 10 with the railing system 54, the expandable flooring system 10 may include the center floor 14, first outer floor 16a configured to expand beside center floor 14 on one side 18a, and second outer floor 16b may be configured to expand beside the center floor 14 on another side 18b. The first outer floor 16a may include two ends 66a and a side 18a opposite of the center floor 14, each of the two ends 66a may include outer end railing 70a hingidly secured thereon, and the side 18a opposite of the center floor 14 may include side railing 72a thereon. The second outer floor 16a may include two ends 66b and side 18n opposite of the center floor 14, each of the two ends 66b may include outer end railing 70b hingidly secured thereon, and the side 18b opposite of the center floor 14 may include side railing 72b thereon. Whereby, when first and second outer floors 16a and 16b are expanded beside center floor 14, each of the outer end railings 70a and 70b may be configured to flip up and secure to the corresponding center end railing 64, and the side railings 72a and a 72b may be configured to flip up and secured at its ends to the outer end railings 70a and 70b.
[0063] As discussed above, although the instant disclosure is described and shown for use as an extended use pontoon device, the disclosure is not so limited. The disclosed foldable or extendable flooring system may be utilized in other similar device, including, but not limited to campers, recreational vehicles (RVs), motorhomes, trailers, the like, etc. As an example, one such option would be a camper, or more explicitly a pull-out camper configuration with the foldable or extendable flooring system described herein. As such, the camper or pull-out camper configuration can be created with improved widths that would have been unstable prior to the instant disclosure.
[0064] The design of the expandable flooring system 10 addresses all four of the issues mentioned above: maximizing the deck space of the boat once expanded, while still having a package that can be transported on a typical highway; allowing for maximum cargo carrying capability; ensuring a rigid structure once expanded; and ability to maintain a center console platform rather than a side console to maximize deck usage once expanded. The disclosure proposed is unique in that it can incorporate 2, 3 or 4 pontoons. The inner and outer pontoons are allowed to slide on their own independent track or tubes which extend the entire width of the center floor 14 section. This may be different from all current or known expandable pontoon boats. Since the outriggers 32 and slide tracks 34 do not slide inside of each other, the length that the pontoon width can expand is only limited by the length of the slide track, the width of the highway on which it will be transported, and the initial width of the center deck 14. This may allow the inner pontoons 44 and 46 to be separated the full width of the center floor 14 (giving added stability). Each of the outer pontoons 26 and 28 may function similar to outriggers and can be extended the full width of the center floor 14. This may allow for the pontoon boat 12 width to be expanded at least 3 times its original width.
[0065] In addition, the bi-folding deck can now be extended to more than 3 times the initial width of the center floor 14. Thus, the usable deck space is more than 2 times larger than anything currently on the water that can be trailered without a permit. It should be noted that the expandable flooring system 10 also folds small enough that wind loads should not affect the transportation of the boat on the highway, and the boat 12 will not be top heavy during transport.
[0066] The method in which the deck and railing system 54 fold down to reinforce the extended pontoons 26 and 28 is also believed to be unique. The outer railings 72 fold flat for transport, but when folded up into operating position they join in a manner that adds rigidity to the boat deck. The combination of these two items may create a rigid deck despite its large or expanded footprint.
[0067] The proposed design of expandable flooring system 10 may maximize the potential width of expansion allowing the boat to be expanded as much as 3X it's original width 36. (See
[0068] The center floor or deck 14 of the boat 12 may remain fixed. The two outer decks or floors 16 may fold in two places rather than a single pivot point. (See
[0069] Finally, the railing system 53 on the boat 12 may be designed to fold flat against the deck except for the railings 64 on the center deck (See
[0070] There are several ideas believed to be novel. The first of these is the manner in which the pontoons slide along an independent track. This method allows maximum width expansion for the boat. Unlike other approaches the tubes do not nest. Nesting limits the amount of usable travel. The second idea believed to be novel is the method in which the deck folds to minimize the footprint when in transit. Our proposal allows the deck to fold in at least two locations (there could be more than two). This differs from other ideas where one deck slides over the top of the other. That method limits the amount of total travel and width. Our proposed method is only limited by the width of the highway. Finally, we believe the method of utilizing the railing system 54 to reinforce the boat deck is novel. The method that the railings fold for transit, but then lock into position to reinforce the boat and make it more rigid is unique. Typically boat railing is just an added feature that has no purpose other than to prevent someone from falling from the boat.
[0071] The design of expandable flooring system 10 may allow for the widest boat on the water that can be easily transported without having a permit. No other design achieves this amount of usable deck space on the water while being transportable without permit. This design will potentially have the ability to compete with house boats, but has the advantage that it can be pulled out of the water and taken home at the end of the day.
[0072] The method used to drive the pontoons outward or inward could vary. This could be performed via hydraulics, pneumatics, belt drives, chain drives, screws or gearing. The same could apply to the method used to fold and unfold the decks. The method used to lock the railings together for stability could vary widely. This could be as simple as bolting or clamps to automated clamps.
[0073] In the specification and/or figures, typical embodiments of the disclosure have been disclosed. The present disclosure is not limited to such exemplary embodiments. The use of the term and/or includes any and all combinations of one or more of the associated listed items. The figures are schematic representations and so are not necessarily drawn to scale. Unless otherwise noted, specific terms have been used in a generic and descriptive sense and not for purposes of limitation.
[0074] The foregoing description and drawings comprise illustrative embodiments. Having thus described exemplary embodiments, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present disclosure. Merely listing or numbering the steps of a method in a certain order does not constitute any limitation on the order of the steps of that method. Many modifications and other embodiments will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Accordingly, the present disclosure is not limited to the specific embodiments illustrated herein, but is limited only by the following claims.