Uniflow two-stroke engine
09938890 ยท 2018-04-10
Assignee
Inventors
Cpc classification
F02B33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/41
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/41
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A uniflow two-stroke engine includes: a cylinder receiving a piston such that the piston can reciprocate therein and defining a combustion chamber above the piston; an exhaust port having one end in communication with an upper end portion of the cylinder; a scavenging port having a scavenging orifice at one end, the scavenging orifice being in communication with a lower part of a side portion of the cylinder such that the scavenging port is selectively brought into communication with and shut off from the combustion chamber by the piston; and an exhaust gas recirculation passage having one end in communication with a part of the side portion of the cylinder above the scavenging port and the other end in communication with the scavenging port such that the exhaust gas recirculation passage is selectively brought into communication with and shut off from the combustion chamber by the piston.
Claims
1. A uniflow two-stroke engine, comprising: a cylinder receiving a piston such that the piston can reciprocate therein and defining a combustion chamber above the piston; an exhaust port having one end in communication with an upper end portion of the cylinder; an exhaust valve that opens and closes the exhaust port; a scavenging port having a scavenging orifice at one end, the scavenging orifice being in communication with a lower part of a side portion of the cylinder such that the scavenging port is selectively brought into communication with and shut off from the combustion chamber by the piston; an exhaust gas recirculation passage having one end in communication with a part of the side portion of the cylinder above the scavenging orifice and the other end in communication with the scavenging port such that the exhaust gas recirculation passage is selectively brought into communication with and shut off from the combustion chamber by the piston; and a one-way valve provided to the exhaust gas recirculation passage and permitting a flow of gas from the combustion chamber toward the scavenging port via the exhaust gas recirculation passage while preventing a flow of gas in the opposite direction, wherein the scavenging port has a downstream portion extending along the circumferential direction on a radially outer side of a cylinder sleeve forming the cylinder, wherein the exhaust gas recirculation passage extends through the cylinder sleeve in the radial direction and connects the scavenging port with the inside of the cylinder sleeve, and wherein the one-way valve consists of a reed valve mounted to an outer circumferential surface of the cylinder sleeve.
2. The uniflow two-stroke engine according to claim 1, wherein the one-way valve is configured to open only when a pressure on a side of the combustion chamber becomes greater than a pressure on a side of the scavenging port by a predetermined value or more, and opens during a period in which the exhaust gas recirculation passage is opened by the piston and the scavenging port is closed by the piston while the piston is moving downward.
3. The uniflow two-stroke engine according to claim 2, wherein the one-way valve is configured to close when the exhaust port and the scavenging port are opened during a downward stroke of the piston and is kept closed while the piston undergoes the upward stroke.
4. The uniflow two-stroke engine according to claim 1, wherein the exhaust valve is configured to open before the exhaust gas recirculation passage and the combustion chamber are brought into communication during a downward stroke of the piston.
5. The uniflow two-stroke engine according to claim 1, wherein the scavenging port has an upstream end in communication with a crank chamber defined below the cylinder and includes an upstream portion extending from the crank chamber upward along an axis of the cylinder.
6. The uniflow two-stroke engine according to claim 5, wherein the downstream portion of the scavenging port is configured to include a portion that slopes downward toward a downstream side such that a flow of gas flowing into the cylinder from the scavenging port flows in a direction away from the exhaust port.
7. The uniflow two-stroke engine according to claim 1, wherein combustion is initiated by compression ignition.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(6) In the following, a detailed description will be made of an embodiment of the present invention with reference to the drawings, in which the present invention is applied to a single cylinder, uniflow two-stroke engine (hereinafter referred to as an engine E). The engine E in this embodiment is configured as an HCCI engine in which ignition is caused by compression. The engine E uses light oil or gasoline as fuel.
(7) As shown in
(8) As shown in
(9) The crankshaft 8 includes a pair of journals 8A supported by the side walls 2B, 2C of the crankcase 2, a pair of crank webs 8B provided between the journals 8A, and a crankpin 8C supported by the crank webs 8B at a position radially offset from the journals 8A.
(10) An end plate 11 is secured on an outer surface side of the right side wall 2C. The end plate 11 is secured to the outer surface of the right side wall 2C at a periphery thereof and defines a lower valve chamber 12 between itself and the right side wall 2C. The left end portion 8D of the crankshaft 8 passes through the left side wall 2B of the crankcase 2 and extends out to the left. The right end portion 8E of the crankshaft 8 passes through the right side wall 2C of the crankcase 2 and the end plate 11 and extends out to the right. A seal member is provided at each of the part where the left end portion 8D of the crankshaft 8 passes through the left side wall 2B and the part where the right end portion 8E of the same passes through the end plate 11 to ensure an air tight seal of the crank chamber 2A.
(11) The upper part of the crankcase 2 has a first sleeve reception bore 16 formed therein, where the first sleeve reception bore 16 extends vertically, has an upper end that opens out at the upper end surface of the crankcase 2 and a lower end that opens out to the crank chamber 2A, and has a circular cross section.
(12) The cylinder block 3 extends vertically and is fastened to the upper end surface of the crankcase 2 at the lower end surface thereof. The cylinder block 3 is provided with a second sleeve reception bore 18 that extends vertically therethrough from the upper end surface to the lower end surface. The second sleeve reception bore 18 is a stepped bore having a circular cross section, where an upper part of the second sleeve reception bore 18 is given a larger diameter than a lower part such that an upward-facing annular shoulder surface 18A is defined at the interface between the upper part and the lower part. The lower end opening of the second sleeve reception bore 18 is aligned coaxially with the upper end opening of the first sleeve reception bore 16 of the cylinder block 3 and is connected with the same. The first sleeve reception bore 16 and the lower part of the second sleeve reception bore 18 have the same inner diameter so as to form a continuous bore.
(13) Press-fitted into the first and second sleeve reception bores 16, 18 is a cylinder sleeve 19 having a cylindrical shape. The cylinder sleeve 19 is provided on its outer circumference with an annular projection 21 that projects radially outward. The projection 21 abuts the shoulder surface 18A to determine the position of the cylinder sleeve 19 relative to the first and second sleeve reception bores 16, 18. The lower end of the cylinder sleeve 19 protrudes downward from the lower end opening of the first sleeve reception bore 16 and makes a protruding end inside the crank chamber 2A. The upper end of the cylinder sleeve 19 is positioned so as to be flush with the upper end surface of the cylinder block 3 and abuts the lower end surface of the cylinder head 4 joined to the cylinder block 3. Thereby, the cylinder sleeve 19 is interposed between the shoulder surface 18A and the lower surface of the cylinder head 4, and the position thereof in the direction of the cylinder axis A is determined. The inner bore of the cylinder sleeve 19 forms a cylinder 22.
(14) The cylinder 22 receives a piston 23 such that the piston 23 can reciprocate therein. The piston 23 has a piston pin 23A extending in parallel with the crankshaft 8. The piston pin 23A pivotably supports the small end of a connecting rod 26 via a bearing. The large end of the connecting rod 26 is pivotably supported by the crankpin 8C via a bearing. As the piston 23 and the crankshaft 8 are connected by the connecting rod 26, the reciprocating movement of the piston 23 is converted to the rotational movement of the crankshaft 8.
(15) As shown in
(16) The cylinder head 4 is provided with a spark plug 30 so as to face the combustion chamber 29. Further, the cylinder head 4 is provided with an exhaust port 31 opening out at the top end of the combustion chamber 29 and an exhaust valve 32 consisting of a poppet valve to selectively close and open the exhaust port 31. The exhaust valve 32 has a stem end disposed in the upper valve chamber 6 and is urged by a valve spring 33 in the closing direction. The exhaust valve 32 is opened and closed by a valve actuating mechanism 34 in synchronization with the rotation of the crankshaft 8.
(17) As shown in
(18) The pushrod 42 is received in a tubular rod case 51 having open ends so as to be capable of advancing and retreating. The rod case 51 extends vertically, and the lower end thereof is joined to the right side wall 2C of the crankcase 2 and in communication with the lower valve chamber 12 while the upper end thereof is joined to the cylinder block 3 and in communication with the upper valve chamber 6. The pushrod 42 is in contact with the cam 47 of the camshaft 41 at its lower end, and advances and retreats in response to the rotation of the camshaft 41. It is also possible to provide the lower end of the pushrod 42 with a roller, so that the pushrod 42 is in rolling contact with the cam 47 via the roller.
(19) The rocker arm 43 is pivotably supported by a rocker shaft 52 supported by the cylinder head 4. The rocker shaft 52 extends in a direction perpendicular to the cylinder axis A and the axis of the crankshaft 8. The rocker arm 43 has at one end thereof a receiving part 43A in contact with the upper end of the pushrod 42 and has at the other end thereof a screw adjuster 43B in contact with the stem end of the exhaust valve 32.
(20) With the valve actuating mechanism 34 having the foregoing structure, each time the crankshaft 8 makes one revolution, the exhaust valve 32 is opened once at a predetermined timing.
(21) As shown in
(22) The crankcase 2 and the cylinder sleeve 19 are provided with scavenging ports 55 that connect the crank chamber 2A with an interior of the cylinder sleeve 19. Each scavenging port 55 includes a scavenging orifice 56 formed in the cylinder sleeve 19 and a passage portion 57 extending from scavenging orifice 56 to the crank chamber 2A. The passage portion 57 is defined in an upper part of the crankcase 2 around the first sleeve reception bore 16. In the present embodiment, each scavenging port 55 has two scavenging orifices 56 and one passage portion 57. The scavenging orifices 56 are formed in a part of the cylinder sleeve 19 inside the first sleeve reception bore 16 so as to extend through the cylinder sleeve 19 in the radial direction. The vertical dimension of the scavenging orifices 56 is selected to be smaller than the vertical dimension of the outer circumferential surface of the piston 23.
(23) The scavenging orifices 56 (scavenging ports 55) are opened and closed by the reciprocating movement of the piston 23. Specifically, when the piston 23 is at a position corresponding to the scavenging orifices 56, the scavenging ports 55 are closed by the outer circumference of the piston 23, when the lower edge of the piston 23 is located higher than the lower edge of the scavenging orifices 56 (on the side of the top dead center), the scavenging ports 55 are opened so as to be in communication with the part of the cylinder 22 below the piston 23, and when the upper edge of the piston 23 is located lower than the upper edge of the scavenging orifices 56 (on the side of the bottom dead center), the scavenging ports 55 are opened so as to be in communication with the part of the cylinder 22 above the piston 23.
(24) As shown in
(25) The upstream portion 57A of each scavenging port 55 extends upward from a lower end connected with the crank chamber 2A in parallel with the cylinder axis A on an radially outer side of the cylinder sleeve 19. The upper end of the upstream portion 57A is positioned to be higher than the upper edge of the scavenging orifices 56.
(26) As shown in
(27) The downstream portion 57B is preferably configured to slope downward from the upstream side to the downstream side in the circumferential direction around the cylinder axis A. Further, as shown in
(28) As shown in
(29) It is preferred that each exhaust gas recirculation passage 58 is connected with a part of the corresponding scavenging port 55 located as downstream as possible. In the present embodiment, each exhaust gas recirculation passage 58 is provided above a downstream one of the two scavenging orifices 56 of the corresponding scavenging port 55.
(30) The exhaust gas recirculation passages 58 are opened and closed by the reciprocating movement of the piston 23. Specifically, when the piston 23 is at a position corresponding to the exhaust gas recirculation passages 58, the exhaust gas recirculation passages 58 are closed by the outer circumference of the piston 23, when the lower edge of the piston 23 is located higher than the lower edge of the exhaust gas recirculation passages 58 (on the side of the top dead center), the exhaust gas recirculation passages 58 are opened so as to be in communication with the part of the cylinder 22 below the piston 23, and when the upper edge of the piston 23 is located lower than the upper edge of the exhaust gas recirculation passages 58 (on the side of the bottom dead center), the exhaust gas recirculation passages 58 are opened so as to be in communication with the part of the cylinder 22 above the piston 23 (the combustion chamber 29) (see
(31) As shown in
(32) As shown in
(33) The cylinder block 3 has a first oil passage 64 formed therein. The first oil passage 64 has one end that opens out at the side surface of the cylinder block 3 and the other end that opens out at the lower end surface of the cylinder block 3. Connected to the open end of the first oil passage 64 that opens out at the lower end surface of the cylinder block 3 is one end of a second oil passage tube 66 that defines a second oil passage. The second oil passage tube 66 extends vertically in one scavenging port 55, and the other end thereof is connected to the oil inlet hole of the oil passage forming member 60. Thereby, the oil press-fed by the oil pump not shown in the drawings passes through the first oil passage 64, the second oil passage tube 66, the oil inlet hole, the annular groove and the oil supply holes in order, and is supplied to the inner wall of the cylinder sleeve 19.
(34) As shown in
(35) As shown in
(36) The engine E having the structure described above operates as follows after start-up. With reference to
(37) Thereafter, when the piston 23 starts its downward stroke, the pressure in the crank chamber 2A increases due to a contraction of the crank chamber 2A caused along with the downward movement of the piston 23. This causes the reed valves 54 to close, whereby the air-fuel mixture in the crank chamber 2A is compressed. As the piston 23 moves downward, the exhaust valve 32 driven by the valve actuating mechanism 34 opens the exhaust port 31. Thereby, the expanded exhaust gas (combustion gas) in the combustion chamber 29 flows through the exhaust port 31 as a blowdown flow. Subsequently, when the upper end edge of the piston 23 comes lower than the upper edge of the exhaust gas recirculation passages 58 (namely, when the piston 23 opens the exhaust gas recirculation passages 58), the combustion chamber 29 is brought into communication with the exhaust gas recirculation passages 58. At this time, the pressure of the combustion gas in the cylinder 22 is still high and is higher than the pressure in the crank chamber 2A. Therefore, as shown in
(38) Thereafter, as the piston 23 further moves downward, when the upper end edge of the piston 23 comes lower than the upper edge of the scavenging orifices 56 (namely, when the piston 23 opens the scavenging ports 55), the combustion chamber 29 is brought into communication with the scavenging ports 55. At this time, the pressure of the combustion gas in the combustion chamber 29 has decreased sufficiently to be lower than the pressure in the crank chamber 2A. Therefore, as shown in
(39) When the piston 23 undergoes the upward stroke again, the scavenging ports 55 are closed by the piston 23 first, and then, the exhaust gas recirculation passages 58 are closed by the piston 23. During the upward stroke of the piston 23, the exhaust port 31 is kept open before the exhaust gas recirculation passages 58 are closed, such that the pressure in the combustion chamber 29 does not become greater than the pressure in the scavenging ports 55 by the predetermined value. Therefore, the one-way valves 59 are kept closed, and the gas does not flow from the combustion chamber 29 to the scavenging ports 55 through the exhaust gas recirculation passages 58. Thereafter, as the piston 23 further moves upward, the exhaust valve 32 driven by the cam 47 closes the exhaust port 31, and the air-fuel mixture in the combustion chamber 29 is compressed by the upward movement of the piston 23. At the same time, the pressure in the crank chamber 2A is reduced, whereby the fresh air is introduced through the reed valves 54.
(40) In this way, the engine E performs a two-cycle operation. The flow of scavenging gas and exhaust gas from the scavenging ports 55 to the exhaust port 31 via the cylinder 22 is realized as a uni-flow guided along a relatively straight path.
(41) In the following, a description will be made of the effects of the engine E according to the present embodiment. In the engine E, when the piston 23 moves downward following the combustion, the exhaust gas recirculation passages 58 are opened by the piston 23 before the scavenging ports 55 are opened by the piston 23, such that the combustion gas in the combustion chamber 29 flows to the scavenging ports 55 through the exhaust gas recirculation passages 58. Therefore, when the scavenging ports 55 are opened by the piston 23, there is much combustion gas in the scavenging ports 55, and this combustion gas flows into the combustion chamber 29 first. Consequently, a layer of the combustion gas that had flown into the scavenging ports 55 via the exhaust gas recirculation passages 58 is created between the combustion gas in the combustion chamber 29 and the air-fuel mixture flowing into the combustion chamber 29 from the crank chamber 2A via the scavenging ports 55, whereby mixing of the air-fuel mixture flowing into the combustion chamber 29 and the combustion gas in the combustion chamber 29 is suppressed and the blow-by of the air-fuel mixture is suppressed.
(42) Further, the amount of heat possessed by the combustion gas that flows into the scavenging ports 55 via the exhaust gas recirculation passages 58 promotes heating of the scavenging ports 55 as well as the air-fuel mixture passing through the scavenging ports 55 and also promotes evaporation of liquid fuel contained in the air-fuel mixture. Therefore, the engine E is enabled to adopt a compression ignition combustion system.
(43) Further, since the one-way valve 59 is provided to each exhaust gas recirculation passage 58, flow of the gas into the combustion chamber 29 from the scavenging port 55 through the exhaust gas recirculation passage 58 is prevented. Consequently, the gas containing the air-fuel mixture flows into the combustion chamber 29 only from each scavenging port 55, whereby the flow becomes constant and mixing of the air-fuel mixture flowing into the combustion chamber 29 and the combustion gas in the combustion chamber 29 is suppressed. Thereby, the blow-by of the air-fuel mixture is suppressed.
(44) Further, since each one-way valve 59 is configured to open only when the pressure in the corresponding exhaust gas recirculation passage 58 becomes greater than the pressure on the scavenging port side by a predetermined value or more, the one-way valve 59 is opened during a period in which the exhaust gas recirculation passage 58 is opened by the piston 23 and the scavenging port 55 is closed by the piston 23 while the piston 23 is moving downward, and during the other period, the one-way valve 59 is closed even if the exhaust gas recirculation passage 58 is opened by the piston 23. Thereby, the combustion gas is caused to flow into the scavenging ports 55 from the combustion chamber 29 through the exhaust gas recirculation passages 58 only during a predetermined period immediately before the scavenging ports 55 are opened.
(45) Further, since the exhaust valve 32 is opened before the exhaust gas recirculation passages 58 are brought into communication with the combustion chamber 29 when the piston 23 is moving downward from the top dead center, the pressure in the combustion chamber 29 is reduced by some extent when the exhaust gas recirculation passages 58 are brought into communication with the combustion chamber 29. Thereby, the amount of the combustion gas flowing to the scavenging ports 55 through the exhaust gas recirculation passages 58 is prevented from becoming excessive. If a discharge passage for the combustion gas is opened during the expansion stroke, the combustion gas which has high energy flows swiftly to the discharge passage (known as a blowdown flow of the exhaust gas). Therefore, by opening the exhaust port 31 before the exhaust gas recirculation passages 58 are opened, it is possible to release a part of the combustion gas and suppress the amount of the combustion gas flowing to the exhaust gas recirculation passages 58.
(46) Further, since each exhaust gas recirculation passage 58 is in communication with the downstream portion 57B of the corresponding scavenging port 55, the combustion gas fills the scavenging port 55 from the downstream portion 57B thereof, pushing out the air-fuel mixture toward the crank chamber, such that a layer of the combustion gas is created in the downstream portion 57B of the scavenging port 55. Owing to the layer of the combustion gas created in the scavenging port 55, mixing of the air-fuel mixture flowing into the combustion chamber 29 and the combustion gas in the combustion chamber 29 is suppressed and the blow-by of the air-fuel mixture is suppressed.
(47) The downstream portion 57B extends along the circumferential direction on a radially outer side of the cylinder sleeve 19, and thus, it is possible to ensure an adequate length of the downstream portion 57B without increasing the size of the engine main body 1 including the crankcase 2. Further, owing to the downstream portion 57B extending in the circumferential direction, the air-fuel mixture flowing through the downstream portion 57B is given a circumferential velocity component about the cylinder axis A, and passes through the scavenging orifice 56 in the tangential direction of the cylinder 22. Thereby, the air-fuel mixture forms a swirl flow inside the cylinder 22. As the air-fuel mixture flowing in the cylinder 22 forms a swirl flow instead of flowing straight upward, mixing of the air-fuel mixture layer with the combustion gas layer is suppressed and the boundary therebetween can be maintained more clearly.
(48) Further, since the downstream portion 57B of each scavenging port 55 is configured to slope downward toward the downstream side in each of the circumferential and radial directions with the cylinder axis being the center, the flow of gas flowing into the combustion chamber 29 from each scavenging port 55 flows in a direction away from the exhaust port 31 at an initial stage at which the flow of gas has a high velocity, and impinges upon the top of the piston 23 and the inner wall of the cylinder 22, whereby the velocity is reduced. Thereafter, the flow of gas changes its direction to flow toward the exhaust port 31. Thereby, mixing of the flow of gas flowing into the combustion chamber 29 from the scavenging port 55 with the combustion gas in the combustion chamber 29 is suppressed, and the flow of gas from the scavenging ports 55 is restrained from reaching the exhaust port 31 earlier than the combustion gas. This ensures a clear boundary between the layer of the combustion gas and the layer of the gas supplied from the scavenging ports 55 inside the combustion chamber 29, and makes it possible to discharge the combustion gas more reliably while restraining the air-fuel mixture supplied from the scavenging ports 55 from flowing out though the exhaust port 31 more reliably.
(49) A description of the concrete embodiments has been provided in the foregoing, but the present invention is not limited to the above embodiments and various alterations and modifications are possible. For example, the number and shape of the exhaust gas recirculation passages 58 may be changed as appropriate. For example, configure may be made such the upper wall of the downstream portion 57B of each scavenging port 55 is placed at the same height as the upper edge of the scavenging orifices 56 and that each exhaust gas recirculation passage 58 has a through-hole formed in the cylinder sleeve 19 and a passage portion formed in the crankcase 2 to extend from the through-hole to the downstream portion 57B. Further, though the above embodiment includes a pair of scavenging ports 55 each provided with a corresponding exhaust gas recirculation passage 58, the number and arrangement of the scavenging ports 55 and the exhaust gas recirculation passages 58 may be changed arbitrarily.