Extended capacity memory system with load relieved memory and method of manufacture thereof
09939855 ยท 2018-04-10
Assignee
Inventors
Cpc classification
Y10T29/4913
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05K1/145
ELECTRICITY
H05K2201/042
ELECTRICITY
G11C5/025
PHYSICS
H05K1/0209
ELECTRICITY
International classification
H05K7/14
ELECTRICITY
Abstract
A method of manufacture of an enhanced capacity memory system includes: providing a dual in-line memory module carrier having a memory module and an integrated memory buffer coupled to the memory module; coupling a memory expansion board, having a supplementary memory module, to the dual in-line memory module carrier including attaching a bridge transposer; and providing a system interface connector coupled to the integrated memory buffer and the bridge transposer for controlling the memory module, the supplementary memory module, or a combination thereof.
Claims
1. A method of manufacture of an enhanced capacity memory system comprising: coupling a memory expansion board, having a supplementary memory module, to a dual in-line memory module carrier including attaching a bridge transposer, the dual in-line memory module carrier having a memory module and an integrated memory buffer coupled to the memory module, the memory expansion board held in place by mounting screws adjacent the bridge transposer and the integrated memory buffer, the bridge transposer attached directly to the memory expansion board and the dual in-line memory module carrier for installing the enhanced capacity memory system into a single dual in-line memory module socket.
2. The method as claimed in claim 1 further comprising mounting a heat spreader sheet between the memory module and the supplementary memory module.
3. The method as claimed in claim 1 further comprising: mounting a micro jack in a corner of the dual in-line memory module carrier; and mounting a micro pin in the corner of the memory expansion board including engaging the micro pin in the micro jack.
4. The method as claimed in claim 1 wherein attaching the bridge transposer includes: coupling a contact on a back side to the memory expansion board; and coupling a through substrate conductor to the dual in-line memory module carrier through the contact on a front side.
5. A method of manufacture of an enhanced capacity memory system comprising: assembling a dual in-line memory module carrier by: attaching a memory module to the dual in-line memory module carrier, and mounting an integrated memory buffer, on the dual in-line memory module carrier, coupled to the memory module; and coupling a memory expansion board to the dual in-line memory module carrier including: attaching a bridge transposer directly to the dual in-line memory module carrier and the memory expansion board for installing the enhanced capacity memory system into a single dual in-line memory module socket, and coupling a supplementary memory module, on the memory expansion board, to the integrated memory buffer through the bridge transposer, the memory expansion board held in place by mounting screws adjacent the bridge transposer and the integrated memory buffer.
6. The method as claimed in claim 5 further comprising mounting a heat spreader sheet between the memory module on the dual in-line memory module carrier and the supplementary memory module on the memory expansion board.
7. The method as claimed in claim 5 further comprising: mounting a micro jack in a corner of the dual in-line memory module carrier; clamping a heat spreader sheet between the dual in-line memory module carrier and the memory expansion board; and mounting a micro pin in the corner of the memory expansion board including engaging the micro pin through the heat spreader sheet and in the micro jack.
8. The method as claimed in claim 5 wherein attaching the bridge transposer includes: coupling a contact on a back side of an interposer substrate to the memory expansion board; and coupling a through substrate conductor to the dual in-line memory module carrier through the contact on a front side including coupling the integrated memory buffer to the memory expansion board.
9. An enhanced capacity memory system comprising: a dual in-line memory module carrier having a memory module and an integrated memory buffer coupled to the memory module; a memory expansion board, having a supplementary memory module, coupled to the dual in-line memory module carrier; a bridge transposer attached directly to the memory expansion board and the dual in-line memory module carrier for installing the enhanced capacity memory system into a single dual in-line memory module socket; and mounting screws adjacent the bridge transposer and the integrated memory buffer that hold the memory expansion board in place.
10. The system as claimed in claim 9 further comprising a heat spreader sheet mounted on the memory module and the supplementary memory module.
11. The system as claimed in claim 9 further comprising: a micro jack mounted in a corner of the dual in-line memory module carrier; and a micro pin mounted in the corner of the memory expansion board includes the micro pin engaged in the micro jack.
12. The system as claimed in claim 9 wherein the bridge transposer includes: a contact on a back side coupled to the memory expansion board; and a through substrate conductor coupled to the dual in-line memory module carrier through the contact on a front side.
13. The system as claimed in claim 9 further comprising a heat spreader sheet on the memory module and the supplementary memory module includes the heat spreader sheet, the memory module and the supplementary memory module between the dual in-line memory module carrier and the memory expansion board.
14. The system as claimed in claim 13 wherein: the memory expansion board coupled to the dual in-line memory module carrier includes: a core heat sink on the integrated memory buffer and the dual in-line memory module carrier, and a heat spreader plate on the memory expansion board; and the mounting screws are near the core heat sink and the heat spreader plate and coupled to the heat spreader sheet.
15. The system as claimed in claim 13 further comprising a plurality of memory modules on the dual in-line memory module carrier and a same plurality of supplementary memory modules on the memory expansion board, the enhanced capacity memory system having a double capacity with the plurality of the memory modules and the same plurality of the supplementary memory modules.
16. The system as claimed in claim 13 further comprising: a micro jack mounted in a corner of the dual in-line memory module carrier; and a micro pin mounted in the corner of the memory expansion board includes the micro pin through the heat spreader sheet and engaged in the micro jack.
17. The system as claimed in claim 13 wherein the bridge transposer includes: a contact on a back side coupled to the memory expansion board; and a through substrate conductor coupled to the dual in-line memory module carrier through the contact on a front side includes the integrated memory buffer coupled to the memory expansion board.
18. The method as claimed in claim 1 wherein attaching the bridge transposer includes attaching a contact finger of the bridge transposer on the dual in-line memory module carrier.
19. The method as claimed in claim 5 wherein attaching the bridge transposer includes attaching a contact finger of the bridge transposer directly on the dual in-line memory module carrier.
20. The system as claimed in claim 9 wherein the bridge transposer includes a contact finger on the dual in-line memory module carrier.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE INVENTION
(13) The following embodiments are described in sufficient detail to enable those skilled in the art to make and use the invention. It is to be understood that other embodiments would be evident based on the present disclosure, and that system, process, or mechanical changes may be made without departing from the scope of the present invention.
(14) In the following description, numerous specific details are given to provide a thorough understanding of the invention. However, it will be apparent that the invention may be practiced without these specific details. In order to avoid obscuring the present invention, some well-known circuits, system configurations, and process steps are not disclosed in detail.
(15) The drawings showing embodiments of the system are semi-diagrammatic and not to scale and, particularly, some of the dimensions are for the clarity of presentation and are shown exaggerated in the drawing FIGS. Similarly, although the views in the drawings for ease of description generally show similar orientations, this depiction in the FIGs. is arbitrary for the most part. Generally, the invention can be operated in any orientation.
(16) Where multiple embodiments are disclosed and described having some features in common, for clarity and ease of illustration, description, and comprehension thereof, similar and like features one to another will ordinarily be described with similar reference numerals.
(17) For expository purposes, the term horizontal as used herein is defined as a plane parallel to the surface of the socket side of a system board, regardless of its orientation. The term vertical refers to a direction perpendicular to the horizontal as just defined. Terms, such as above, below, bottom, top, side (as in sidewall), higher, lower, upper, over, and under, are defined with respect to the horizontal plane, as shown in the figures. The term on means there is direct contact between elements with no intervening material.
(18) The term processing as used herein includes deposition of material or photoresist, patterning, exposure, development, etching, cleaning, and/or removal of the material or photoresist as required in forming a described structure. The term boss as used herein means a reinforcing structure surrounding a single opening used for mounting or attachment of a device.
(19) Referring now to
(20) An integrated memory buffer module 106 is centrally located in the front side of the dual in-line memory module (DIMM) carrier 102. The integrated memory buffer module 106 provides control of address and data between the memory modules 104 and the next level system (not shown). A core heat sink 108 can be mounted directly on the integrated memory buffer module 106. The core heat sink 108 can be formed of a highly conductive thermal material or combination of materials. The core heat sink 108 can extend over the memory modules 104. For example, the core heat sink 108 can include flanges (not shown) extending from one end to another end of the core heat sink 108 and covering all the memory modules 104 to provide heat conduction from the memory modules 104.
(21) A memory expansion board 110 can be coupled to the integrated memory buffer module 106 by a bridge transposer 112 positioned between the memory expansion board 110 and the dual in-line memory module (DIMM) carrier 102. The memory expansion board 110 can have the same number of supplementary memory modules 113 as the memory modules 104 mounted on dual in-line memory module (DIMM) carrier 102 thereby doubling the capacity.
(22) The bridge transposer 112 can be manufactured by printed circuit board techniques as a laminate interposer or ceramic interposer. Conductive elements are formed through the bridge transposer 112. The conductive elements of the bridge transposer 112 can be positioned on conductive pads on both the memory expansion board 110 and the dual in-line memory module (DIMM) carrier 102.
(23) The bridge transposer 112 can provide a balanced transmission line between the integrated memory buffer module 106 and the supplementary memory modules 113 mounted on the memory expansion board 110. By managing the memory modules 104, on the dual in-line memory module (DIMM) carrier 102, and the supplementary memory modules 113, on the memory expansion board 110, with a single instance of the integrated memory buffer module 106 address and data contention problems are prevented and twice the memory capacity can be provided through the single instance of the integrated memory buffer module 106.
(24) The memory expansion board 110 is held in place by a heat spreader plate 114 that is secured to the core heat sink 108 by mounting screws 116 positioned adjacent the bridge transposer 112 and near the corners of the heat spreader plate 114 and the core heat sink 108. A heat spreader sheet 118, coupled to the mounting screws 116, can be in contact with the memory modules 104 that are mounted between the memory expansion board 110 and the dual in-line memory module (DIMM) carrier 102.
(25) The extremities of the memory expansion board 110 and the dual in-line memory module (DIMM) carrier 102 are coupled by a micro jack 120 mounted in the dual in-line memory module (DIMM) carrier 102 and a micro pin 122 mounted in the memory expansion board 110. The micro pin 122 extends through the heat spreader sheet 118 and into the micro jack 120. This coupling can provide mechanical stability as well as electrical and thermal continuity between the memory expansion board 110 and the dual in-line memory module (DIMM) carrier 102.
(26) It has been discovered that the mounting of the memory expansion board 110 to the dual in-line memory module (DIMM) carrier 102 through the bridge transposer 112 can provide twice the capacity of the memory modules 104 while saving up to 40% of the power consumed by standard DIMM modules of equal capacity. The use of the heat spreader plate 114, the core heat sink 108, the heat spreader sheet 118, the micro jack 120, and the micro pin 122 can provide thermal relief for the memory modules 104 and the supplementary memory modules 113 mounted between the memory expansion board 110 and the dual in-line memory module (DIMM) carrier 102.
(27) Referring now to
(28) The dual in-line memory module (DIMM) carrier 102 has a series of connector fingers 202 that form a system interface connector 204. A corner connector 206 comprised of a plurality of the micro jack 120 can be positioned in the top corners at opposite ends of the dual in-line memory module (DIMM) carrier 102.
(29) It is understood that the dual in-line memory module (DIMM) carrier 102 includes a redistribution layer not shown that can couple the integrated memory buffer module 106 to the memory modules 104 and the system interface connector 204. Also, signal conditioning components are not shown, but can be present between the instances of the memory modules 104. The signal conditioning components can include resistors and capacitors.
(30) The core heat sink 108 can be mounted on the integrated memory buffer module 106 and held in position by the mounting screws 116 adjacent to the corners of the integrated memory buffer module 106. The thermal interface between the integrated memory buffer module 106 and the core heat sink 108 can relieve the thermal stress associated with driving the additional transmission lines of the bridge transposer 112 of
(31) Referring now to
(32) The memory expansion board 110 can optionally include a saddle region 302 over the bridge transposer 112 to provide spacing for securing a heat sink clip (not shown) for mounting or attaching the core heat sink 108 of
(33) The mechanical stability of the memory expansion board 110 can be enhanced by corner pins 304 formed by a plurality of the micro pin 122. The position of the corner pins 304 aligns with the corner connector 206 of
(34) It is understood that the memory expansion board 110 can include a redistribution layer not shown that can couple the integrated memory buffer module 106 of
(35) Referring now to
(36) The core heat sink 108 can include a first mounting boss 404 and a second mounting boss 405 positioned in corners of the core heat sink 108. The first mounting boss 404 and the second mounting boss 405 can protrude from the inner surface 402. The first mounting boss 404 and the second mounting boss 405 can be formed of the same material as the inner surface 402. The first mounting boss 404 and the second mounting boss 405 can include mounting holes 406 for receiving the mounting screws 116 of
(37) The second mounting boss 405 can include a recess portion 408 and an alignment ridge 410 extending above the recess portion 408. The alignment ridge 410 is used to align the core heat sink 108 when mounting the core heat sink 108 over the integrated memory buffer module 106 and the memory modules 104 with a ridge non-horizontal side 412 of the alignment ridge 410 facing a non-horizontal side of the integrated memory buffer module 106.
(38) For example, the first mounting boss 404 and the second mounting boss 405 can have the same height such that a top side of the first mounting boss 404 is coplanar with a top side of the alignment ridge 410. Also for example, a top side of the first mounting boss 404 can be coplanar with a top side of the recess portion 408.
(39) For example, a top side of the recess portion 408, a top side of the first mounting boss 404, or a combination thereof can be facing and mounted to the integrated memory buffer module 106. Also for example, the ridge non-horizontal side 412 and a non-horizontal side of the first mounting boss 404 can face non-horizontal sides of the integrated memory buffer module 106.
(40) It has been discovered that the first mounting boss 404 and the second mounting boss 405 having the recess portion 408 the alignment ridge 410 provide improved reliability. The recess portion 408 the alignment ridge 410 along with the first mounting boss 404 opposite the second mounting boss 405 allow the core heat sink 108 to be securely mounted or attached to the integrated memory buffer module 106 resulting in the improved reliability.
(41) Referring now to
(42) The core heat sink 108 can include the first mounting boss 404 and a third mounting boss 502 positioned in the corners of the core heat sink 108. The first mounting boss 404 and the third mounting boss 502 can protrude from the inner surface 402. The first mounting boss 404 and the third mounting boss 502 can be formed of the same material as the inner surface 402. The first mounting boss 404 and the third mounting boss 502 can include the mounting holes 406 for receiving the mounting screws 116 of
(43) The third mounting boss 502 can include a flat non-horizontal side 504 for aligning the core heat sink 108 when mounting the core heat sink 108 over the integrated memory buffer module 106 of
(44) For example, the first mounting boss 404 and the third mounting boss 502 can have the same height such that a top side of the first mounting boss 404 is coplanar with a top side of the third mounting boss 502. Also for example, the flat non-horizontal side 504 and a non-horizontal side of the first mounting boss 404 can face non-horizontal sides of the integrated memory buffer module 106.
(45) It has been discovered that the first mounting boss 404 and the third mounting boss 502 having the flat non-horizontal side 504 provide improved reliability. The flat non-horizontal side 504 and the first mounting boss 404 opposite the third mounting boss 502 allow the core heat sink 108 to be securely mounted or attached to the integrated memory buffer module 106 resulting in the improved reliability.
(46) Referring now to
(47) It is understood that the heat spreader plate 114 can be molded, stamped, machined, or a combination thereof. It is further understood that the heat spreader plate 114 can be of the same material or combination of materials as the core heat sink 108 of
(48) Referring now to
(49) Referring now to
(50) The position and spacing of the dual in-line memory module (DIMM) sockets 804 is set to standard spacing as defined by the joint electronic devices engineering council (JEDEC) standards of the memory technology to be installed. The JEDEC standards specify maximum package height and connector spacing for commercial computer applications.
(51) A unit height 806 and a unit spacing 808 of the application 801 of the enhanced capacity memory system 100 meets all of the mechanical and electrical specifications for the JEDEC standard for DDR-3 memory modules. The application 801 has the unit height 806 that meets the JEDEC maximum height of 30.25 mm.
(52) The enhanced capacity memory system 100 can include the core heat sink 108 of
(53) It has been discovered that the enhanced capacity memory system 100 can provide twice the memory capacity within the operational envelope of the unit spacing 808 as defined by the JEDEC DDR-3 specification without deviation. The unit spacing 808 of 10.16 mm defines the envelope that any memory package must fit within. The application 801 can have a maximum of a package thickness 810 of 9.0 mm. The application 801 as measured includes an external heat sink 812 for operation in adverse temperature environments.
(54) Referring now to
(55) In order to meet critical package dimensions of the application 801 of
(56) It has been discovered that the bridge transposer 112 of the present invention can be manufactured with exacting measurements through standard substrate processes and can utilize FR-4 printed circuit board material, flex circuit material, or ceramic material with acceptable manufacturing yield. The proximity and arrangement of the conductors 910 can for transmission line effects between signal and ground reference instances of the conductors 910.
(57) For illustrative purposes, the bridge transposer 112 is shown with the contacts 910, although it is understood that the bridge transposer 112 can include any electrical connectors. For example, the bridge transposer 112 can include contact fingers 926 on the front side 904, as shown by a dash circle. Also for example, the bridge transposer 112 can include the contacts 910, the contact fingers 926, or a combination thereof on the front side 904, the back side 906, or a combination thereof. Further, for example, the contact fingers 926 can represent electrical connectors including metal spring contacts and spring pins.
(58) The front side 904 can have contact openings 928, for extending the contact fingers 926, across the front side 904. The contact fingers 926 can function as an electrical or thermal interface through direct contact on the dual in-line memory module carrier 102 of
(59) The scale or dimension of the contact fingers 926 may not be the same as the contacts 910. For example, lengths of the contact fingers 926 can be greater than lengths or diameters of the contacts 910. Also for example, widths of the contact fingers 926 can be less than widths or diameters of the contacts 910.
(60) It has been discovered that the contact fingers 926 provides improved reliability for electrical connection between the bridge transposer 112 and the dual in-line memory module carrier 102 or the memory expansion board 110. The resilient force applied by the contact fingers 926 provides a robust connection providing improved signal integrity resulting in the improved reliability.
(61) Referring now to
(62) The micro pin 122 can be mounted in the memory expansion board 110 of
(63) Referring now to
(64) Referring now to
(65) The resulting method, process, apparatus, device, product, and/or system is straightforward, cost-effective, uncomplicated, highly versatile and effective, can be surprisingly and unobviously implemented by adapting known technologies, and are thus readily suited for efficiently and economically manufacturing double density memory systems fully compatible with conventional manufacturing methods or processes and technologies.
(66) Another important aspect of the present invention is that it valuably supports and services the historical trend of reducing costs, simplifying systems, and increasing performance.
(67) These and other valuable aspects of the present invention consequently further the state of the technology to at least the next level.
(68) While the invention has been described in conjunction with a specific best mode, it is to be understood that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the aforegoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the scope of the included claims. All matters hithertofore set forth herein or shown in the accompanying drawings are to be interpreted in an illustrative and non-limiting sense.