Heat exchanger
09939208 ยท 2018-04-10
Assignee
Inventors
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D1/05383
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2240/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2265/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger includes: stacked tubes through which a refrigerant flows; and a fin joined to the tube to increase a heat exchange area with air flowing around the tube. A cross-section of the fin perpendicular to a flow direction of the air is shaped in a wave shape that has: planar sections substantially parallel to the flow direction of the air; and a top for connecting between the adjacent planar sections. A clearance is defined in the planar section of the fin. When a portion of the fin where the shortest distance from a center line between the adjacent planar sections becomes the maximum is set as a furthest section in a cross-section perpendicular to a stacking direction of the tubes, the clearance is defined in one furthest section or at least one of a plurality of furthest sections.
Claims
1. A heat exchanger comprising: a plurality of tubes stacked with each other, through which a first fluid flows; and a fin joined to the tube to increase a heat exchange area with a second fluid flowing around the tube, wherein a cross-section of the fin that is perpendicular to a flow direction of the second fluid being shaped in a wave shape that has: a plurality of planar sections substantially parallel to the flow direction of the second fluid; and a top for connecting between the adjacent planar sections, a surface temperature of at least one of the tube and the fin possibly becoming a freezing point or lower, a clearance is defined in the planar section of the fin, and a portion of the fin where the shortest distance from a center line between the adjacent planar sections becomes the maximum is defined as a furthest section in a cross-section that is perpendicular to a stacking direction of the tubes, and the clearance is located in one furthest section or at least one of a plurality of furthest sections, and the clearance overlaps the tube when seen from the stacking direction of the tubes.
2. The heat exchanger according to claim 1, wherein, when a pitch of the fin is set as a fin pitch Fp and when a length of the clearance in the flow direction of the second fluid is set as a clearance width W, the fin pitch and the clearance width satisfy a relationship of W>0.414Fp+0.0575.
3. The heat exchanger according to claim 1, wherein the planar section integrally has a louver that is cut and raised at a predetermined cutting and raising angle with respect to the planar section when seen from the stacking direction of the tubes, when an angle defined between the adjacent planar sections connected by the top is defined as , when a length of the fin in the stacking direction of the tubes is defined as FH, when the cutting and raising angle of the louver is defined as , when an average value of a length of the louver in a flow direction of air flowing on a surface of the louver is defined as Lp, when a indicates Equation 2, and when b indicates Equation 3, and
4. The heat exchanger according to claim 1, wherein the planar section has a plurality of louvers that are cut and raised at a predetermined cutting and raising angle with respect to the planar section that are arranged along the flow direction of the second fluid, a portion of the planar section between the plural louvers has a deflecting section substantially parallel to the flow direction of the second fluid, and the clearance is defined in the one deflecting section or at least one of the plurality of deflecting sections.
5. The heat exchanger according to claim 1, wherein the clearance is defined in a portion of the planar section where a distance from an end of the tube in the flow direction of the second fluid becomes the maximum.
6. The heat exchanger according to claim 4, wherein the clearance is defined in the deflecting section that is located at the farthest position from an end of the fin upstream side in the flow direction of the second fluid.
7. The heat exchanger according to claim 1, wherein the clearance is constructed of a slit defined in the planar section.
8. The heat exchanger according to claim 1, wherein the clearance is constructed of a through hole defined in the planar section.
9. The heat exchanger according to claim 1, wherein the fin is one of a plurality of fins arranged in the flow direction of the second fluid, the plurality of fins are arranged with a gap being provided therebetween, and the clearance is constructed of the gap between the adjacent fins.
10. The heat exchanger according to claim 1, wherein the fin is arranged such that an upstream side and a downstream side thereof in the flow direction of the second fluid have symmetrical shapes about the clearance.
11. The heat exchanger according to claim 1, wherein the tube is arranged such that the first fluid flows in a vertical direction.
12. The heat exchanger according to claim 1 wherein the tube is arranged such that the first fluid flows in an up-down direction.
13. A heat exchanger comprising: a plurality of tubes stacked with each other, through which a first fluid flows; and a fin joined to the tube to increase a heat exchange area with a second fluid flowing around the tube, wherein a cross-section of the fin that is perpendicular to a flow direction of the second fluid being shaped in a wave shape that has: a plurality of planar sections substantially parallel to the flow direction of the second fluid; and a top for connecting between the adjacent planar sections, a surface temperature of at least one of the tube and the fin possibly becoming a freezing point or lower, a clearance is defined in the planar section of the fin, a portion of the fin where the shortest distance from a center line between the adjacent planar sections becomes the maximum is defined as a furthest section in a cross-section that is perpendicular to a stacking direction of the tubes, the clearance is located in one furthest section or at least one of a plurality of furthest sections, each of the tubes includes a plurality of first fluid passages through which the first fluid flows, each of the tubes has two flat surfaces opposing to each other through the first fluid passages, the clearance overlaps at least one of the first fluid passages when seen from the stacking direction of the tubes, the fin has an upstream side and a downstream side of the clearance in the flow direction of the second fluid, and each of the upstream side and the downstream side is joined to the flat surface of the tube.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(20) Hereinafter, embodiments will be described according to the drawings. Same or equivalent portions among respective embodiments below are labeled with same reference numerals in the drawings.
First Embodiment
(21) A description will be made on a first embodiment on the basis of
(22) As depicted in
(23) The tube 1 is provided to have a flat oval shaped (flat shaped) cross section that is perpendicular to a longitudinal direction such that a long diameter direction corresponds to a flow direction of air (a second fluid) as an external fluid (hereinafter, referred to as an airflow direction X1). The plural tubes 1 are arranged to be parallel in a horizontal direction such that the longitudinal direction thereof corresponds to the vertical direction. In the present embodiment, a microporous tube that is formed by extruding is adopted as the tube 1.
(24) The tube 1 has two flat surfaces 10a, 10b that oppose each other through a fluid passage, through which the refrigerant flows in the tube 1. Fins 2 as heat transfer members, which are molded in wave shapes, are respectively joined to the flat surfaces 10a, 10b on both sides of the tube 1. A heat transfer area with the air is increased by the fin 2 so as to promote heat exchange between the refrigerant and the air. Thus, the tube 1 corresponds to a heat exchange object of the present disclosure. A substantially rectangular heat exchange section that includes the tubes 1 and the fins 2 is referred to as a core section 3.
(25) At ends (upper and lower ends in the present embodiment) of the tube 1 in the longitudinal direction (hereinafter, referred to as a tube longitudinal direction X2), header tanks 4 extend in a direction (a horizontal direction in the present embodiment) that is perpendicular to the tube longitudinal direction X2, and communicate with the plural tubes 1. The header tank 4 is configured by including: a core plate 4a to which the tubes 1 are inserted and joined; and a tank main body section 4b that constitutes an internal tank space with the core plate 4a. In the present embodiment, the core plate 4a and the tank main body section 4b are made of metal (for example, an aluminum alloy). In addition, each end of the core section 3 is provided with an insert 5 that extends substantially parallel to the tube longitudinal direction X2 and reinforces the core section 3.
(26) Of the two header tanks 4, an inlet-side tank 41, which is arranged on an upper side and allows the refrigerant to diverge into the tube 1, has the tank main body section 4b which is provided with an inlet pipe 4c for causing the refrigerant to flow into the tank main body section 4b. In addition, of the two header tanks 4, an outlet-side tank 42, which is arranged on a lower side and collects the refrigerant flowing out of the tube 1, has the tank main body section 4b which is provided with an outlet pipe 4d for causing the refrigerant, which has been cooled by the heat exchange with the air, to flow out thereof.
(27) As depicted in
(28) The top 22 has a top plate section in a flat plate shape that provides a narrow flat surface facing the outside. A bent section, which is substantially at a right angle, is provided between the top plate section and the planar section 21. The top plate section is joined to the tube 1, and the fin 2 and the tube 1 are thereby joined to allow heat transfer therebetween. The top 22 can be seen as a curved section that is curved as a whole when the top plate section is provided to have sufficiently narrow width and the bent section has a large radius. Thus, the top 22 will also be referred to as a curved section 22 in the following description.
(29) In the present embodiment, the wave shape fin 2 is molded by applying a roller molding method to a thin-plate metallic material. The curved sections 22 of the fin 2 are joined to the flat surfaces 10a, 10b of the tube 1 by brazing.
(30) As depicted in
(31) In the present embodiment, as depicted in
(32) An end on the airflow upstream side of the planar section 21 is an upstream-side planar section 24 that is not provided with the louver 23. Similarly, an end on the airflow downstream side of the planar section 21 is a downstream-side planar section 25 that is not provided with the louver 23.
(33) A substantially central section of the planar section 21 in the airflow direction X1, that is, a portion between the upstream louver group 23c and the downstream louver group 23d is not provided with the louver 23 and is configured as a deflecting section 26 where the airflow direction is reversed. In other words, the deflecting section 26, which is provided to be substantially parallel to the airflow direction X1, is provided between the upstream louver group 23c and the downstream louver group 23d. Via the deflecting section 26, the directions, in which the louvers 23 belonging to the upstream louver group 23c and the downstream louver group 23d are cut and raised, are reversed.
(34) Of the plural louvers 23, an upstream end louver 23a, which is arranged on an uppermost stream side in the airflow, is connected to the upstream-side planar section 24. Meanwhile, of the plural louvers 23, a downstream end louver 23b, which is arranged on a lowermost stream side in the airflow, is connected to the downstream-side planar section 25.
(35) The same number of the louvers 23 are disposed on the airflow upstream side and the airflow downstream side of the deflecting section 26. In the present embodiment, the plural louvers 23 are arranged to be symmetrical about a center line (an imaginary line) C1 of the planar section 21 in the airflow direction.
(36) In
(37) In a cross section that is perpendicular to a plate surface of the planar section 21, the shortest distance from the center line C2 between the adjacent planar sections 21 is set as L. A relationship between a distance from the airflow upstream side end of the fin 2 and the shortest distance L in this case is depicted in
(38) As depicted in
(39) In the present embodiment, of the portions of the planar section 21 (the upstream-side planar section 24, the downstream-side planar section 25, and the deflecting section 26) in which the shortest distance L becomes the maximum, the deflecting section 26 has a slit 27. At this time, the slit 27 is provided in the farthest portion from an upstream-side end and a downstream-side end of the tube 1 in the airflow direction X1.
(40) The slit 27 is formed by cutting the planar section 21 from the one curved section 22 toward the other curved section 22, both of which are adjacent to the planar section 21. The slit 27 is provided to have a substantially rectangular shape when seen in a top view (in a state of being seen in the tube longitudinal direction X2). When seen in the tube stacking direction X3, the slit 27 overlaps the tube 1. In the present embodiment, the fin 2 is provided such that an upstream side and a downstream side thereof in the airflow direction X1 have symmetrical shapes about the slit 27.
(41) A clearance is provided in the fin 2 by providing the slit 27. Accordingly, the slit 27 of the present embodiment corresponds to the clearance of the present disclosure. Hereinafter, length of the slit 27 in the airflow direction X1 is referred to as slit width (clearance width) W. In the present embodiment, the slit width W is larger than a diameter of an inscribed circle in a space between the tube 1 and the fin 2.
(42) The inventor analyzed a freezing state in a case where a fin pitch Fp (see
(43) As specific analysis conditions, a temperature of a wall surface boundary on the air (the ambient air) side was 15 C., thermal conductivity thereof was 5 W/m.sup.2K (corresponding to natural convection), a temperature of a wall surface boundary on the refrigerant side was 8 C., and thermal conductivity thereof was W/m.sup.2K. As depicted in
(44)
(45) As depicted in
(46) A circumstance where the portion around the non-freezing condensed water freezes in a state where the non-freezing condensed water exists on the inside will hereinafter be referred to as closure. When the closure occurs during freezing, a load is applied to the fin 2 and the tube 1 due to volume expansion, which occurs when the non-freezing condensed water remaining on the inside freezes. As a result, the fin 2 and the tube 1 are deformed to cause a crack, which further leads to leakage of the refrigerant.
(47) Meanwhile,
(48) In
(49) In the case where the condensed water is not adhered to the surface of the fin 2 in the first place at the time when the surface temperature of the tube 1 or the fin 2 becomes 0 C. or lower (the freezing point or lower), the deformation of the tube 1 and the fin 2, which is caused by freezing of the condensed water, can be prevented.
(50) In a region on a right side of a bold sold line in
(51) For this reason, in the present embodiment, the slit width W is set to fall within the region on the right side of the bold solid line in
(52) More specifically, the slit width W is set to satisfy following Equation 1.
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(54) Here, (unit: ) indicates a fin angle as an angle defined by the two planar sections 21 of the fin 2, which are connected to the one curved section 22, and FH (unit: mm) indicates fin height as length of the fin 2 in the tube stacking direction X3. In addition, (unit: ) indicates the cutting and raising angle of the louver 23, and Lp (unit: mm) indicates length of the louver 23, that is, an average value of the length of the louver 23 along a flow direction of the air flowing on the surface of the louver 23. Furthermore, a indicates following Equation 2, and b indicates following Equation 3.
(55)
(56) A portion of the fin 2 where the condensed water is possibly accumulated on the surface thereof is referred to as a water retention section. Because the outdoor heat exchanger of the present embodiment is the downflow-type heat exchanger, the condensed water moves to the lower side of the fin 2 in the vertical direction due to gravity. Thus, the water retention section is located on the lower side of the fin 2 in the vertical direction. In addition, of the plural planar sections 21 of the fin 2, the planar sections 21 in a range from the lowest side to the above the water retention section are each provided with the slit 27.
(57) As it has been described so far, the freezing load can be released from the slit 27 by providing the slit 27 in the planar section 21 of the fin 2. Furthermore, in the present embodiment, in the cross section of the fin 2 that is perpendicular to the tube stacking direction X3, the slit 27 is provided in the portion where the shortest distance L from the center line C2 between the adjacent planar sections 21 becomes the maximum. According to this, because the freezing load can be released from the portion of the fin 2 where the freezing load becomes the maximum, occurrence of the freeze fracture in the tube 1 or the fin 2 can be restricted.
(58) As depicted in
(59) To deal with the above, in the present embodiment, the slit 27 is provided in the farthest portion from each of the upstream-side end and the downstream-side end of the tube 1 in the airflow direction X1, that is, in the deflecting section 26 as the central section in the airflow direction X1. Thus, the freezing load can be released from the portion of the planar section 21 where the tube 1 is most likely to be fractured at a time when the freezing load is applied thereto.
(60) In addition, in the present embodiment, the fin 2 is provided such that the upstream side and the downstream side thereof in the airflow direction X1 have the symmetrical shapes about the slit 27. According to this, moldability of the fin 2 can be improved.
(61) Furthermore, in the present embodiment, the outdoor heat exchanger is the downflow-type heat exchanger, and the slit 27 is provided in each of the planar sections 21 of the fin 2 in the range from the lowest side to the above the water retention section of the planar section 21. According to this, the slit 27 is provided in the water retention section of the fin 2, that is, the portion where the condensed water is possibly adhered. Therefore, the occurrence of the freeze fracture to the tube 1 and the fin 2 can reliably be restricted.
Second Embodiment
(62) A description will be made on a second embodiment on the basis of
(63) As depicted in
(64) According to the present embodiment, a freezing load can be released from the through hole 28 by defining the through hole 28 in the planar section 21 of a fin 2. Therefore, similar effects to those of the above first embodiment can be obtained.
Third Embodiment
(65) A description will be made on a third embodiment on the basis of
(66) As depicted in
Fourth Embodiment
(67) A description will be made on a fourth embodiment on the basis of
(68) As depicted in
(69) According to the present embodiment, a freezing load can be released from the gap 29 by providing the gap 29 between the two fins 2. Therefore, similar effects to those of the above first embodiment can be obtained.
Fifth Embodiment
(70) A description will be made on a fifth embodiment on the basis of
(71) As depicted in
(72) Because heat of the air is less likely to be transferred to the deflecting section 26 on the lowermost stream side of the plural deflecting sections 26 in the airflow, non-freezing condensed water is likely to exist during freezing, and thus a freezing load is likely to be increased. On the contrary to the above, by providing the slit 27 in the deflecting section 26 on the airflow lowermost stream side of the plural deflecting sections 26 as in the present embodiment, the freezing load can be released from the slit 27. Therefore, the freezing load can be released from a portion of the planar section 21 where the tube 1 is likely to be fractured at a time when the freezing load is applied thereto.
Sixth Embodiment
(73) A description will be made on a sixth embodiment on the basis of
(74) As depicted in
(75) More specifically, the cold storage material container 6 has: three room sections 61, each of which has a substantially square cross section when seen from a tube longitudinal direction X2; and two passage sections 62 for connecting the room sections 61. The room section 61 has a larger volume than the passage section 62. The three room sections 61 are arranged in the airflow direction X1.
(76) The three room sections 61 are arranged with an interval being provided between two each thereof. The adjacent two room sections 61 are connected by the passage section 62. Accordingly, the three room sections 61 communicate with each other via the passage sections 62. While the passage sections 62 are joined to the tube 1, a gap is provided between the passage section 62 and the tube 1.
(77) Of the three room sections 61, the room section 61 (hereinafter, referred to as a central room section 610) that is arranged between the two room sections 61 is joined to a central section of the tube 1 in an airflow direction. In detail, when seen from a tube stacking direction X3, the central room section 610 overlaps a gap 29 (a clearance) between two fins 2.
(78) As it has been described so far, in the present embodiment, the cold storage material container 6 (the central room section 610) is provided to overlap the gap 29 between the two fins 2 when seen from the tube stacking direction X3. Thus, a heat load can be added to the gap 29 between the two fins 2 during freezing. In this way, non-freezing condensed water can be restricted from remaining on an inner side of a core section 3 during freezing. Therefore, occurrence of a freeze fracture to the tube 1 or the fin 2 can further be restricted.
Seventh Embodiment
(79) A description will be made on a seventh embodiment on the basis of
(80) As depicted in
(81) According to the above, a freezing load can be released from the gap 29 between the two fins 2 toward the recessed section 11. Thus, the freezing load can further easily be released. Therefore, occurrence of a freeze fracture to the tube 1 or the fin 2 can further be restricted.
Eighth Embodiment
(82) A description will be made on an eighth embodiment on the basis of
(83) As depicted in
(84) The central deflecting section 260 is provided such that length thereof in the airflow direction X1 is longer than length of the other deflecting sections 26. Of the plural deflecting sections 26, the central deflecting section 260 has the slit 27; however, the other deflecting sections 26 has no slit 27.
(85) According to the present embodiment, a freezing load can be released from the slit 27 by providing the slit 27 in the planar section 21 of the fin 2, more specifically, in the central deflecting section 260. Therefore, similar effects to those of the above first embodiment can be obtained.
Other Embodiment
(86) It should be appreciated that the present disclosure is not limited to the embodiments described above and can be modified appropriately within the scope of the appended claims. The embodiments above are not irrelevant to one another and can be combined appropriately unless a combination is obviously impossible.
(87) In the above embodiments, the slit 27 or the through hole 28 is provided in the deflecting section 26 among the upstream-side planar section 24, the downstream-side planar section 25, and the deflecting section 26 as the portions of the planar section 21 where the shortest distance L becomes the maximum. However, the portion provided with the slit 27 or the through hole 28 is not limited thereto.
(88) For example, the slit 27 or the through hole 28 may be provided in either the upstream-side planar section 24 or the downstream-side planar section 25, or may be provided in both of the upstream-side planar section 24 and the downstream-side planar section 25. In addition, the slit 27 or the through hole 28 may be provided in two or more positions of the upstream-side planar section 24, the downstream-side planar section 25, and the deflecting section 26.
(89) Furthermore, in addition to provision in at least one position of the upstream-side planar section 24, the downstream-side planar section 25, and the deflecting section 26 as the portions of the planar section 21 where the shortest distance L becomes the maximum, the slit 27 or the through hole 28 may also be provided in another portion of the planar section 21 (a portion of the planar section 21 where the shortest distance L does not become the maximum).
(90) In the above fifth embodiment, the slit 27 is provided in the deflecting section 26 on the airflow lowermost stream side of the plural deflecting sections 26. In addition, in the above eighth embodiment, the slit 27 is provided in the central deflecting section 260. However, the portions provided with the slit 27 are not limited thereto. For example, the slit 27 may be provided in all of the plural deflecting sections 26, or may be provided at arbitrary positions in the plural deflecting sections 26.
(91) In the above embodiments, the upstream louver group 23c and the downstream louver group 23d are provided such that the cutting and raising directions of the louvers 23, which belong thereto, are opposite (reversed). However, the cutting and raising directions of the louvers 23 are not limited thereto. For example, the plural louvers 23 may be provided to be laterally symmetrical about the center line C1 of the planar section 21 in the airflow direction X1. In this case, even when the louvers 23 that belong to the upstream louver group 23c and the louvers 23 that belong to the downstream louver group 23d have the same shape, moldability can be improved.
(92) In the above embodiments, the heat exchanger according to the present disclosure is applied to the outdoor heat exchanger that functions as the evaporator for exchanging the heat of the low-pressure refrigerant with the ambient air to cause the evaporation thereof in the heat pump cycle. However, the application of the heat exchanger is not limited thereto. For example, the heat exchanger according to the present disclosure may be applied to a heat radiator for radiating heat of an antifreeze solution (LLC, for example) to the ambient air.