Coaxial cable connector and method of use thereof

Abstract

A coaxial cable connector comprises a signal contact member having an inner conductor connecting portion, a grounding contact member, and an insulating housing for supporting the signal contact member and the grounding contact member in a condition of mutual isolation, wherein the insulating housing is provided with a concavity which has a bottom on which the inner conductor connecting portion of the signal contact member is placed and an opening through which the inner conductor of the coaxial cable is caused to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the concavity and is operative to allow an ultrasonic vibration horn to be put into the concavity through the opening of the concavity for applying ultrasonic vibrations to the inner conductor of the coaxial cable put in contact with the inner conductor connecting portion of the signal contact member.

Claims

1. A coaxial cable connector comprising: a signal contact member having an inner conductor connecting portion with which an inner conductor of a coaxial cable is to be connected and a contact engaging portion extended from the inner conductor connecting portion for engaging with an outside signal contact member, a grounding contact member having an annular coupling portion for coupling with an outside grounding contact member and a shell portion extended from the annular coupling portion to be connected with an outer conductor of the coaxial cable, and an insulating housing for supporting the signal contact member and the grounding contact member in a condition of mutual isolation, wherein the insulating housing is provided with a concavity having a bottom on which the inner conductor connecting portion of the signal contact member is placed and an opening through which the inner conductor of the coaxial cable is caused to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the concavity, and wherein the concavity provided on the insulating housing is operative to allow an ultrasonic vibration horn to be put into the concavity through the opening of the concavity for applying ultrasonic vibrations to the inner conductor of the coaxial cable which is in contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the concavity.

2. A coaxial cable connector according to claim 1, wherein the insulating housing is also provided, in addition to the concavity, with a shaping concavity adjacent to the concavity to have a bottom on which the inner conductor connecting portion of the signal contact member is placed, and wherein the shaping concavity has further a guiding opening through which the inner conductor of the coaxial cable is caused to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the shaping concavity and is operative to shape the inner conductor of the coaxial cable coming into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the shaping concavity through the guiding opening.

3. A coaxial cable connector according to claim 2, wherein the overall dimension of the concavity including the opening is larger than the overall dimension of the shaping concavity including the introducing opening.

4. A coaxial cable connector according to claim 2, wherein the shaping concavity has a pair of slant internal surfaces which are opposite to each other so that a distance between the slant internal surfaces increases gradually from the bottom of the shaping concavity to the introducing opening of the shaping concavity.

5. A coaxial cable connector according to claim 2, wherein the shaping concavity is operative to shape a top end portion of the inner conductor of the coaxial cable which comes into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the shaping concavity and the concavity is operative to allow the ultrasonic vibration horn to be put into the concavity through the opening for applying ultrasonic vibrations to a shallow inner portion adjacent to the top end portion of the coaxial cable which is in contact with the inner conductor connecting portion of the signal contact member put on the bottom of the concavity.

6. A coaxial cable connector according to claim 5, wherein the insulating housing is further provided, in addition to the concavity and the shaping concavity, with a guiding concavity adjacent to the concavity to be opposite to the shaping concavity via the concavity and to have a bottom on which the inner conductor connecting portion of the signal contact member is placed, and the guiding concavity has further a guiding opening through which the inner conductor of the coaxial cable is caused to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the guiding concavity and is operative to guide a deep inner portion adjacent to the shallow inner portion of the coaxial cable to the bottom of the guiding concavity.

7. A method of connecting a coaxial cable with a coaxial cable connector, which comprises the steps of: providing a coaxial cable connector comprising a signal contact member having an inner conductor connecting portion with which an inner conductor of a coaxial cable is to be connected and a contact engaging portion extended from the inner conductor connecting portion for engaging with an outside signal contact member, a grounding contact member having an annular coupling portion for coupling with an outside grounding contact member and a shell portion extended from the annular coupling portion to be connected with an outer conductor of the coaxial cable, and an insulating housing for supporting the signal contact member and the grounding contact member in a condition of mutual isolation, wherein the insulating housing is provided with a concavity having a bottom on which the inner conductor connecting portion of the signal contact member is placed and an opening through which the inner conductor of the coaxial cable is caused to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the concavity, and the concavity provided on the insulating housing is operative to allow an ultrasonic vibration horn to be put into the concavity through the opening of the concavity for applying ultrasonic vibrations to the inner conductor of the coaxial cable put in contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the concavity, causing the inner conductor of the coaxial cable to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the concavity provided on the insulating housing through the opening of the concavity, putting the ultrasonic vibration horn into the concavity through the opening of the concavity so as to be in contact with the inner conductor of the coaxial cable on the inner conductor connecting portion of the signal contact member, causing the ultrasonic vibration horn to apply the ultrasonic vibrations to the inner conductor of the coaxial cable so that the inner conductor of the coaxial cable is connected electrically with the inner conductor connecting portion of the signal contact member by means of ultrasonic joining, and causing the shell portion of the grounding contact member to come into contact with the outer conductor of the coaxial cable so that the outer conductor of the coaxial cable is electrically connected with the shell portion of the grounding contact member.

8. A method of connecting a coaxial cable with a coaxial cable connector according to claim 7, wherein the insulating housing of the coaxial cable connector is provided, in addition to the concavity, with a shaping concavity adjacent to the concavity to have a bottom on which the inner conductor connecting portion of the signal contact member is placed, and the shaping concavity has further a guiding opening through which the inner conductor of the coaxial cable is caused to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the shaping concavity and is operative to shape the inner conductor of the coaxial cable coming into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the shaping concavity through the guiding opening.

9. A method of connecting a coaxial cable with a coaxial cable connector according to claim 8, wherein the insulating housing of the coaxial cable connector is further provided, in addition to the concavity and the shaping concavity, with a guiding concavity adjacent to the concavity to be opposite to the shaping concavity via the concavity and to have a bottom on which the inner conductor connecting portion of the signal contact member is placed and a guiding opening through which the inner conductor of the coaxial cable is caused to come into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the guiding concavity, the shaping concavity is operative to shape a top end portion of the inner conductor of the coaxial cable which comes into contact with the inner conductor connecting portion of the signal contact member placed on the bottom of the shaping concavity, the guiding concavity is operative to guide a deep inner portion of the coaxial cable to the bottom of the guiding concavity, and the concavity is operative to allow the ultrasonic vibration horn to be put into the concavity through the opening for applying ultrasonic vibrations to a shallow inner portion between the top end portion and the deep inner portion of the coaxial cable which is in contact with the inner conductor connecting portion of the signal contact member put on the bottom of the concavity so that the shallow inner portion of the inner conductor of the coaxial cable is electrically connected with the inner conductor connecting portion of the signal contact member by means of ultrasonic joining.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) FIG. 1 is a schematic perspective view showing an embodiment of coaxial cable connector according to the present invention;

(2) FIG. 2 is a schematic plan view showing the embodiment of coaxial cable connector according to the present invention;

(3) FIG. 3 is a schematic top perspective view showing an example of an insulating housing to be employed in the embodiment of coaxial cable connector according to the present invention, together with a signal contact member supported by the insulating housing;

(4) FIG. 4 is a schematic bottom perspective view showing an example of an insulating housing to be employed in the embodiment of coaxial cable connector according to the present invention, together with a signal contact member supported by the insulating housing;

(5) FIG. 5 is a schematic cross sectional view showing a cross section taken along line V-V on FIG. 2;

(6) FIG. 6 is a schematic enlarged cross sectional view showing a part of a cross section taken along line VI-VI on FIG. 2;

(7) FIG. 7 is a schematic perspective view showing a process of mounting the embodiment of coaxial cable connector according to the present invention on an end portion of a coaxial cable;

(8) FIG. 8 is a schematic plan view showing the process of mounting the embodiment of coaxial cable connector according to the present invention on the end portion of the coaxial cable;

(9) FIG. 9 is a schematic cross sectional view showing a cross section taken along line IX-IX on FIG. 8;

(10) FIG. 10 is a schematic cross sectional view showing a process of mounting the embodiment of coaxial cable connector according to the present invention on the end portion of the coaxial cable;

(11) FIG. 11 is a schematic enlarged cross sectional view showing a part of a cross section taken along line XI-XI on FIG. 10;

(12) FIG. 12 is a schematic cross sectional view showing the embodiment of coaxial cable connector according to the present invention mounted on the end portion of the coaxial cable;

(13) FIG. 13 is a schematic top perspective view showing the embodiment of coaxial cable connector according to the present invention mounted on the end portion of the coaxial cable;

(14) FIG. 14 is a schematic bottom perspective view showing the embodiment of coaxial cable connector according to the present invention mounted on the end portion of the coaxial cable;

(15) FIG. 15 is a schematic perspective view showing an example of a mating coaxial connector mounted on a circuit board, with which the embodiment of coaxial cable connector according to the present invention is to be coupled; and

(16) FIG. 16 is a schematic perspective view showing the embodiment of coaxial cable connector according to the present invention coupled with the example of the mating coaxial connector mounted on the circuit board.

DETAILED DESCRIPTION OF THE INVENTION

(17) A group of FIG. 1 to FIG. 6 shows an embodiment of coaxial cable connector according to the present invention.

(18) Referring to FIG. 1 to FIG. 6, a coaxial cable connector 10, which constitutes the embodiment of coaxial cable connector according to the present invention, is used to be connected with an end portion of a coaxial cable having an inner conductor and an outer conductor, an example of which is shown as a coaxial cable 30 in FIG. 7 explained later, and coupled with a mating coaxial connector, an example of which is shown as a mating coaxial connector 50 in FIG. 15 explained later, mounted on a surface of a circuit board on which various electrical parts are mounted.

(19) The coaxial cable connector 10 is provided with, as main constitutional elements, a signal contact member 11 made of conductive material, a grounding contact member 12 made of conductive material, and an insulating housing 13 made of insulator, such as a plastics, for supporting the signal contact member 11 and the grounding contact member 12 in such a manner that the signal contact member 11 and the grounding contact member 12 are isolated from each other. The signal contact member 11 is to be electrically connected with the inner conductor of the coaxial cable exposed at the end of the coaxial cable and the grounding contact member 12 is to be electrically connected with the outer conductor of the coaxial cable exposed also at the end of the coaxial cable.

(20) The signal contact member 11 of the coaxial cable connector 10 has an inner conductor connecting portion 14 with which the inner conductor of the coaxial cable is to be connected and a contact engaging portion 15 extended from the inner conductor connecting portion 14 for engaging with an outside signal contact member, as shown in FIG. 4. The inner conductor connecting portion 14 is buried in the insulating housing 13 by means of insert molding, as shown in FIG. 5, in such a manner that a portion of surface of the inner conductor connecting portion 14 is formed into a flat plate piece looking out of the outside from the insulating housing 13. The contact engaging portion 15 is formed into a pair of resilient plate pieces facing each other and elongating in an inside of the insulating housing 13 from an end portion of the inner conductor connecting portion 14 so as to cause a top end of each of the resilient plate pieces to look out on the outside of the insulating housing 13, as shown in FIG. 4 and FIG. 5. The flat plate piece of the inner conductor connecting portion 14 looking out of the outside from the insulating housing 13 is bent down from a portion of the inner conductor connecting portion 14 buried in the insulating housing 13, as shown in FIG. 5.

(21) The grounding contact member 12 of the coaxial cable connector 10 has an annular coupling portion 16, a couple of flat plate portions 17 each extended from the annular coupling portion 16, and a shell portion 18 extended from the annular coupling portion 16 to be bendable and operative to be connected with the outer conductor of the coaxial cable. The annular coupling portion 16 and the flat plate portions 17 are operative to accommodate the major part of the insulating housing 13. The shell portion 18 is operative to cover the annular coupling portion 16, the flat plate portions 17 and the insulating housing 13 accommodated with the annular coupling portion 16 and the flat plate portions 17 when the shell portion 18 is bent toward the annular coupling portion 16 and the flat plate portions 17.

(22) The annular coupling portion 16 of the grounding contact member 12 is provided thereon with a plurality of engaging edged recesses 16a in each of which one of engaging projections 13a provided on the insulating housing 13 is put to engage with the annular coupling portion 16. With the engaging projections 13a of the insulating housing 13 which are put in the engaging edged recesses 16a on the annular coupling portion 16 of the grounding contact member 12 respectively to engage with the annular coupling portion 16, the grounding contact member 12 is supported by the insulating housing 13. As a result, the insulating housing 13 supports the signal contact member 11 which is arranged on the inside of the insulating housing 13 and the grounding contact member 12, a major part of which is arranged at the outside of the insulating housing 13, in a condition of mutual isolation.

(23) The shell portion 18 of the grounding contact member 12 comes into contact with the outer conductor of the coaxial cable, the inner conductor of which is connected with the inner conductor connecting portion 14 of the signal contact member 11 when the shell portion 18 of the grounding contact member 12 is bent toward the annular coupling portion 16 and the flat plate portions 17. The shell portion 18 of the grounding contact member 12 is provided with a pair of first bendable engaging portions 18a which are operative to be bent to approach each other for engaging with the flat plate portions 17, a pair of second bendable engaging portions 18b which are operative to be bent to approach each other for engaging with the outer conductor of the coaxial cable having the inner conductor connected with the inner conductor connecting portion 14 of the signal contact member 11 and a pair of third bendable engaging portions 18c which are operative to be bent to approach each other for engaging an outer insulator of the coaxial cable having the inner conductor connected with the inner conductor connecting portion 14 of the signal contact member 11.

(24) As shown in each of FIG. 3 and FIG. 4, the insulating housing 13 of the coaxial cable connector 10 has, in addition to the engaging projections 13a, a cylindrical portion 20, through the inside of which the contact engaging portion 15 of the signal contact member 11 is to pass, and a cable engaging portion 21 extended from the cylindrical portion 20 for engaging with the inner conductor of the coaxial cable. Under a situation wherein the grounding contact member 12 is supported by the insulating housing 13, the cylindrical portion 20 of the insulating housing 13 is put on the inside of the annular coupling portion 16 of the grounding contact member 12 and the cable engaging portion 21 of the insulating housing 13 is put between the flat plate portions 17 of the grounding contact member 12.

(25) The cable engaging portion 21 of the insulating housing 13 is provided with a concavity 25 having a bottom portion thereof on which the inner conductor connecting portion 14 of the signal contact member 11 is placed. The concavity 25 has also an opening formed to be opposite to the bottom portion for allowing the inner conductor of the coaxial cable to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom portion of the concavity 25. The cable engaging portion 21 of the insulating housing 13 is further provided with a shaping concavity 27 adjacent to the concavity 25 at one of opposing sides thereof with a bottom portion on which the inner conductor connecting portion 14 of the signal contact member 11 is placed and a guiding concavity 28 adjacent to the concavity 25 at the other of opposing sides thereof to be opposite to the shaping concavity 27 via the concavity 25 with a bottom portion thereof on which the inner conductor connecting portion 14 of the signal contact member 11 is placed. Each of the shaping concavity 27 and the guiding concavity 28 has an introducing opening formed to be opposite to the bottom portion for allowing the inner conductor of the coaxial cable to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom portion of the shaping concavity 27 or the guiding concavity 28.

(26) Comparing the concavity 25 with each of the shaping concavity 27 and the guiding concavity 28, the overall dimension of the concavity 25 including the opening is larger than the overall dimension of each of the shaping concavity 27 and the guiding concavity 28 each including the introducing opening.

(27) The concavity 25 has further a pair of slant internal surfaces 25a and 25b which are opposite to each other so that a distance between the slant internal surfaces 25a and 25b increases gradually from the bottom of the concavity 25 to the opening of the concavity 25. The concavity 25 thus constituted is operative to allow an ultrasonic vibration horn for applying ultrasonic vibrations to the inner conductor of the coaxial cable put in contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the concavity 25 to be put into the concavity 25 through the opening of the concavity 25 with guidance by the slant internal surfaces 25a and 25b as required.

(28) The shaping concavity 27 has a pair of slant internal surfaces 27a and 27b which are opposite to each other so that a distance between the slant internal surfaces 27a and 27b increases gradually from the bottom of the shaping concavity 27 to the introducing opening of the shaping concavity 27 and the guiding concavity 28 has a pair of slant internal surfaces 28a and 28b which are opposite to each other so that a distance between the slant internal surfaces 28a and 28b increases gradually from the bottom of the guiding concavity 28 to the introducing opening of the guiding concavity 28. The shaping concavity 27 is operative to shape the inner conductor of the coaxial cable which comes into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the shaping concavity 27 through the introducing opening by means of the slant internal surfaces 27a and 27b, so that the inner conductor of the coaxial cable is shaped into the configuration suitable for contacting with the inner conductor connecting portion 14 of the signal contact member 11. Further, the guiding concavity 28 is operative to provide the inner conductor of the coaxial cable which comes into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the guiding concavity 28 through the introducing opening with guidance by means of the slant internal surfaces 28a and 28b.

(29) Under a situation wherein the signal contact member 11 and the grounding contact member 12 are supported in the condition of mutual isolation by the insulating housing 13 constituted as described above, as shown in FIG. 5 and FIG. 6, the cylindrical portion 20 of the insulating housing 13 is put on the inside of the annular coupling portion 16 of the grounding contact member 12 and the cable engaging portion 21 of the insulating housing 13 is put between the flat plate portions 17 of the grounding contact member 12. An end portion of the annular coupling portion 16 of the grounding contact member 12 and an end portion of the cylindrical portion 20 of the insulating housing 13 surrounded by the end portion of the annular coupling portion 16 of the grounding contact member 12 constitute a connectively engaging portion of the coaxial cable connector 10 for engaging with a grounding contact member of the mating connector with which the coaxial cable connector 10 is coupled.

(30) In the cable engaging portion 21 of the insulating housing 13, the inner conductor connecting portion 14 of the signal contact member 11, which is buried in the insulating housing 13 by means of insert molding, for example, in the manner that the portion of surface of the inner conductor connecting portion 14 is formed into the flat plate piece looking out of the outside from the insulating housing 13, is placed on the bottom of each of the concavity 25, the shaping concavity 27 and the guiding concavity 28. The contact engaging portion 15 of the signal contact member 11 extended from the end portion of the inner conductor connecting portion 14 of the signal contact member 11 passes through the cylindrical portion 20 of the insulating housing 13 to cause the top end of the contact engaging portion 15 to look out of the outside of the insulating housing 13 at the end portion of the cylindrical portion 20. The top end of the contact engaging portion 15 thus arranged constitutes a connectively engaging portion of the coaxial cable connector 10 for engaging with a signal contact member of the mating connector with which the coaxial cable connector 10 is coupled.

(31) When the coaxial cable connector 10 constituted as mentioned above is mounted on the end of the coaxial cable, one embodiment of coaxial cable connecting method according to the present invention is carried out for connecting the coaxial cable with the coaxial cable connector 10 in such a manner as described below.

(32) With the embodiment of coaxial cable connecting method according to the present invention, in the first step, as shown in FIG. 7, FIG. 8 and FIG. 9, an end of the coaxial cable 30, which constitutes an embodiment of coaxial cable accompanied with the coaxial cable connector 10, is engaged with the cable engaging portion 21 of the insulating housing 13 employed in the coaxial cable connector 10. The coaxial cable 30 has an inner conductor 31, an internal insulator 32 surrounding closely the inner conductor 31, an outer conductor 33 surrounding closely the internal insulator 32 and an external insulator 34 surrounding closely the outer conductor 33. The inner conductor 31 comprises a large number of fine conductive wires twisted together, for example. At the end of the coaxial cable 30, a part of the external insulator 34 is cut off so that the outer conductor 33 is exposed, and a part of the outer conductor 33 is cut off to remain partially so that the internal insulator 32 is exposed, and a part of the internal insulator 32 is further cut off to remain partially so that the inner conductor 31 is exposed.

(33) For engaging the end of the coaxial cable 30 with the cable engaging portion 21 of the insulating housing 13, a top end portion 31a of the inner conductor 31 exposed at the end of the coaxial cable 30 is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the shaping concavity 27 provided on the cable engaging portion 21 through the introducing opening of the shaping concavity 27, a shallow inner portion 31b adjacent to the top end portion 31a of the inner conductor 31 is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the concavity 25 provided on the cable engaging portion 21 through the opening of the concavity 25, and a deep inner portion 31c adjacent further to the shallow inner portion 31b of the inner conductor 31 is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the guiding concavity 28 provided on the cable engaging portion 21 through the introducing opening of the guiding concavity 28 under the guidance by means of the slant internal surfaces 28a and 28b of the guiding concavity 28.

(34) When the top end portion 31a of the inner conductor 31 of the coaxial cable 30 is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the shaping concavity 27 through the introducing opening of the shaping concavity 27, the top end portion 31a of the inner conductor 31 which comprises a large number of fine conductive wires twisted together, for example, is shaped by the slant internal surfaces 27a and 27b of the shaping concavity 27, so that the inner conductor 31 of the coaxial cable 30 is configured to be suitable for contacting with the inner conductor connecting portion 14 of the signal contact member 11. Further, when the deep inner portion 31c of the inner conductor 31 of the coaxial cable 30 is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the guiding concavity 28 through the introducing opening of the guiding concavity 28, the deep inner portion 31c of the inner conductor 31 is guided by the slant internal surfaces 28a and 28b of the guiding concavity 28 to the bottom of the guiding concavity 28, so that each of the top end portion 31a of the inner conductor 31, the shallow inner portion 31b adjacent to the top end portion 31a of the inner conductor 31 and the deep inner portion 31c adjacent to the shallow inner portion 31b of the inner conductor 31 is caused to contact suitably with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of each of the shaping concavity 27, the concavity 25 and the guiding concavity 28.

(35) In the second step, as shown in FIG. 10 and FIG. 11, an ultrasonic vibration horn 41 which generates ultrasonic vibrations by ultrasonic having frequency of, for example, around 110 kHz, is put into the concavity 25 provided on the cable engaging portion 21 of the insulating housing 13 through the opening of the concavity 25 to come into contact with the shallow inner portion 31b of the inner conductor 31 of the coaxial cable 30 which is in contact with the inner conductor connecting portion 14 of the signal contact member 11, so that the ultrasonic vibration horn 41 is caused to contact directly with the shallow inner portion 31b of the inner conductor 31 of the coaxial cable 30 which is in contact with the inner conductor connecting portion 14 of the signal contact member 11.

(36) In the third step, the ultrasonic vibrations are applied from the ultrasonic vibration horn 41 put into the concavity 25 to the shallow inner portion 31b of the inner conductor 31 of the coaxial cable 30 which is in contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the concavity 25 so that the shallow inner portion 31b of the inner conductor 31 of the coaxial cable 30 is connected electrically with the inner conductor connecting portion 14 of the signal contact member 11 by means of ultrasonic joining. That is, under a condition wherein the ultrasonic vibration horn 41 is in direct contact with the shallow inner portion 31b of the inner conductor 31 of the coaxial cable 30, the shallow inner portion 31b of the inner conductor 31 of the coaxial cable 30 is connected with the inner conductor connecting portion 14 of the signal contact member 11 by means of ultrasonic joining and thereby the inner conductor 31 of the coaxial cable 30 is connected electrically with the inner conductor connecting portion 14 of the signal contact member 11.

(37) Then, after the shallow inner portion 31b of the inner conductor 31 of the coaxial cable 30 has been connected with the inner conductor connecting portion 14 of the signal contact member 11 by means of ultrasonic joining, the ultrasonic vibration horn 41 is pulled out of the concavity 25 provided on the cable engaging portion 21 of the insulating housing 13 so that the cable engaging portion 21 of the insulating housing 13 becomes independent of the ultrasonic vibration horn 41.

(38) In the fourth step, the shell portion 18 of the grounding contact member 12 is bent toward the annular coupling portion 16 and the flat plate portions 17 of the grounding contact member 12 so as to cover the annular coupling portion 16, the flat plate portions 17 and the insulating housing 13 having the major part thereof accommodated with the annular coupling portion 16 and the flat plate portions 17. Then, the first bendable engaging portions 18a provided on the shell portion 18 are bent to approach each other for engaging with the flat plate portions 17, the second bendable engaging portions 18b provided on the shell portion 18 are bent to approach each other for engaging with the outer conductor 33 of the coaxial cable 30 having the inner conductor 31 connected with the inner conductor connecting portion 14 of the signal contact member 11, and the third bendable engaging portions 18c provided on the shell portion 18 are bent to approach each other for engaging the external insulator 34 of the coaxial cable 30 having the inner conductor 31 connected with the inner conductor connecting portion 14 of the signal contact member 11 and the outer conductor 33 engaged with the second bendable engaging portions 18b. Thereby, as shown in FIG. 12, the outer conductor 33 of the coaxial cable 30 is electrically connected with the shell portion 18 of the grounding contact member 12 and the coaxial cable 30 is held by the second bendable engaging portions 18b and the third bendable engaging portions 18c provided on the shell portion 18 of the grounding contact member 12.

(39) As a result, as shown in FIG. 12, FIG. 13 and FIG. 14, the coaxial cable connector 10 in which the signal contact member 11 and the grounding contact member 12 are supported by the insulating housing 13 in the condition of mutual isolation is mounted on the end of the coaxial cable 30 which is provided with the inner conductor 31 connected with the inner conductor connecting portion 14 of the signal contact member 11 and the outer conductor 33 connected with the shell portion 18 of the grounding contact member 12 and held by the second bendable engaging portions 18b and the third bendable engaging portions 18c provided on the shell portion 18 of the grounding contact member 12.

(40) FIG. 15 shows the mating coaxial connector 50 constituting an example of the mating coaxial connector with which the coaxial cable connector 10 mounted on the end of the coaxial cable 30 is to be coupled, together with a circuit board 51 on which the mating coaxial connector 50 is mounted. The mating coaxial connector 50 is fixed to a surface 52 of the circuit board 51 on which various electrical parts (not shown in the drawings) are mounted.

(41) The mating coaxial connector 50 is provided with a base board 53 made of insulating material such as plastics to be put on the surface 52 of the circuit board 51, so as to cause the mating coaxial connector 50 to be fixed to the surface 52 of the circuit board 51. The base board 53 of the mating coaxial connector 50 has a bottom plane portion facing closely the surface 52 of the circuit board 51 on which the base board 53 is put and a top plane portion opposite to the bottom plane portion. At a central portion of the base board 53, a ring-shaped projection 54 is formed on the top plane portion and an opening (not shown in the drawings) is formed on the inside of the ring-shaped projection 54.

(42) The mating coaxial connector 50 is also provide with a signal contact member 55 fixed to the base board 53. The signal contact member 55 has a central connecting portion 55a shaped into a column-like portion to elongate from the bottom plate portion of the base board 53 through the opening formed on the inside of the ring-shaped projection 54 to the top plate portion of the base board 53 and a signal connecting portion (not shown in the drawings) provided on the bottom plate portion of the base board 53 to elongate from the central connecting portion 55a to the outside of the base board 53. The central connecting portion 55a of the signal contact member 55 is operative to be connected with the contact engaging portion 15 of the signal contact member 11 of the coaxial cable connector 10 coupled with the mating coaxial connector 50 and the signal connecting portion of the signal contact member 55 is operative to be connected, for example, by means of soldering, with a signal terminal (not shown in the drawings) provided on the surface 52 of the circuit board 51.

(43) The mating coaxial connector 50 is further provided with a grounding contact member 56 fixed to the base board 53. The grounding contact member 56 is made of conductive material to be shaped into an annular member for surrounding the central connecting portion 55a of the signal contact member 55 on the top plane portion of the base board 53 and provided with a ground connecting portion 56a extended from the grounding contact member 56 through the bottom plate portion of the base board 53 to the outside of the base board 53. The grounding contact member 56 is operative to be connected with the annular coupling portion 16 of the grounding contact member 12 of the coaxial cable connector 10 coupled with the mating coaxial connector 50 and the ground connecting portion 56a of the of the grounding contact member 56 is operative to be connected, for example, by means of soldering, with a grounding terminal (not shown in the drawings) provided on the surface 52 of the circuit board 51.

(44) Thereby, the coaxial cable connector 10 mounted on the end of the coaxial cable 30 is coupled with the mating coaxial connector 50 fixed to the surface 52 of the circuit board 51 in such a manner as described above, as shown in FIG. 16.

(45) Under a situation wherein the coaxial cable connector 10 mounted on the end of the coaxial cable 30 is coupled with the mating coaxial connector 50 fixed to the surface 52 of the circuit board 51, the annular coupling portion 16 of the grounding contact member 12 of the coaxial cable connector 10 is connected with the grounding contact member 56 of the mating coaxial connector 50, and the cylindrical portion 20 of the insulating housing 13 of the coaxial cable connector 10 is put on the inside of the ring-shaped projection 54 formed on the base board 53 to be surrounded by the grounding contact member 56 of the mating coaxial connector 50 so that the central connecting portion 55a of the signal contact member 55 of the mating coaxial connector 50 is inserted into the cylindrical portion 20 of the insulating housing 13 and the contact engaging portion 15 of the signal contact member 11 of the coaxial cable connector 10 passing through the cylindrical portion 20 of the insulating housing 13 engages to be connected with the central connecting portion 55a of the signal contact member 55.

(46) As described above, with the annular coupling portion 16 of the grounding contact member 12 of the coaxial cable connector 10 connected with the grounding contact member 56 of the mating coaxial connector 50 in such a manner as described above, the outer conductor 33 of the coaxial cable 30 connected electrically with the grounding contact member 12 of the coaxial cable connector 10 is electrically connected with the grounding terminal provided on the circuit board 51, and with the contact engaging portion 15 of the signal contact member 11 of the coaxial cable connector 10 connected with the central connecting portion 55a of the signal contact member 55 of the mating coaxial connector 50 in such a manner as described above, the inner conductor 31 of the coaxial cable 30 connected electrically with the inner conductor connecting portion 14 of the signal contact member 11 of the coaxial cable connector 10 is electrically connected with the signal terminal provided on the circuit board 51.

(47) With the coaxial cable connector 10 constituting the embodiment of coaxial cable connector according to the present invention or the embodiment of coaxial cable connecting method according to the present invention proceeded as described above, when the coaxial cable connector 10 is mounted on the end of the coaxial cable 30, under the situation wherein the inner conductor 31 of the coaxial cable 30 is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the concavity 25 provided on the insulating housing 13 of the coaxial cable connector 10 through the opening of the concavity 25 and the ultrasonic vibration horn 41 is put into the concavity 25 through the opening of the concavity 25 so as to be in contact with the inner conductor 31 of the coaxial cable 30 on the inner conductor connecting portion 14 of the signal contact member 11, the ultrasonic vibrations are applied from the ultrasonic vibration horn 41 to the inner conductor 31 of the coaxial cable 30 so that the inner conductor 31 of the coaxial cable 30 is connected electrically with the inner conductor connecting portion 14 of the signal contact member 11 by means of ultrasonic joining.

(48) In more detail, the insulating housing 13 of the coaxial cable connector 10 is provided, in addition to the concavity 25, with the shaping concavity 27 adjacent to the concavity 25 to have the bottom on which the inner conductor connecting portion 14 of the signal contact member 11 is placed and the introducing opening and the guiding concavity 28 adjacent also to the concavity 25 to be opposite to the shaping concavity 27 via the concavity 25 with the bottom on which the inner conductor connecting portion 14 of the signal contact member 11 is placed and the introducing opening. With the insulating housing 13 thus constituted, the top end portion 31a of the inner conductor 31 of the coaxial cable 30 which is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the shaping concavity 27 through the introducing opening of the shaping concavity 27 is shaped by the shaping concavity 27, the deep inner portion 31c of the inner conductor 31 of the coaxial cable 30 which is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the guiding concavity 28 through the introducing opening of the guiding concavity 28 is guided by the guiding concavity 28, and the shallow inner portion 31b between the top end portion 31a and the deep inner portion 31c of the inner conductor 31 of the coaxial cable 30, which is caused to come into contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the concavity 25 through the opening of the concavity 25, is subjected to ultrasonic joining with the ultrasonic vibrations from the ultrasonic vibration horn 41 to be electrically connected with the inner conductor connecting portion 14 of the signal contact member 11.

(49) On that occasion, since the concavity 25 having the opening is provided on the insulating housing 13 of the coaxial cable connector 10 so as to allow the ultrasonic vibration horn 41 to be put into the concavity 25 through the opening for applying the ultrasonic vibrations to the inner conductor 31 of the coaxial cable 30 which is in contact with the inner conductor connecting portion 14 of the signal contact member 11 placed on the bottom of the concavity 25, the inner conductor 31 of the coaxial cable 30 put in contact with the inner conductor connecting portion 14 of the signal contact member 11 is supplied with the ultrasonic vibrations from the ultrasonic vibration horn 41 which is put in direct contact with the inner conductor 31 of the coaxial cable 30 and thereby the inner conductor 31 of the coaxial cable 30 is electrically connected with the inner conductor connecting portion 14 of the signal contact member 11 by means of ultrasonic joining. As a result, the coaxial cable connector 10 is able to avoid disadvantages in accompany with soldering for connecting electrically the inner conductor 31 of the coaxial cable 30 with the inner conductor connecting portion 14 of the signal contact member 11 and the inner conductor 31 of the coaxial cable 30 is able to be suitably and surely connected electrically with the inner conductor connecting portion 14 of the signal contact member 11 by means of ultrasonic joining under a condition wherein the coaxial cable connector 10 is subjected to reduction in its height.