Solids-based concentrated solar power receiver
09939178 ยท 2018-04-10
Assignee
Inventors
- Mikhail Maryamchik (Fairlawn, OH, US)
- Thomas J Flynn (North Canton, OH, US)
- Shengteng Hu (Copley, OH, US)
- David L. Kraft (Massillon, OH, US)
- Jason M. MARSHALL (Wadsworth, OH, US)
- Bartev B. Sakadjian (North Canton, OH, US)
Cpc classification
F24S50/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S2080/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/46
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03G6/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S80/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A concentrated solar power (CSP) system includes channels arranged to convey a flowing solids medium descending under gravity. The channels form a light-absorbing surface configured to absorb solar flux from a heliostat field. The channels may be independently supported, for example by suspension, and gaps between the channels are sized to accommodate thermal expansion. The light absorbing surface may be sloped so that the inside surfaces of the channels proximate to the light absorbing surface define downward-slanting channel floors, and the flowing solids medium flows along these floors. Baffles may be disposed inside the channels and oriented across the direction of descent of the flowing solids medium. The channels may include wedge-shaped walls forming the light-absorbing surface and defining multiple-reflection light paths for solar flux from the heliostat field incident on the light-absorbing surface.
Claims
1. A concentrated solar power system comprising: a plurality of channels collectively forming a shell structure having an outward-facing solar receiving surface shaped to define multiple reflection light paths for solar radiation impinging on the solar receiving surface; a cold solids source arranged to feed a flowing solids medium into open upper ends of the channels; and a hot solids receiving structure arranged underneath the plurality of channels to receive the flowing solids medium exiting open lower ends of the channels; wherein the channels are oriented so that the flowing solids medium fed into the open upper ends of the channels descends downward under gravity through the channels to exit the open lower ends of the channels; and wherein each individual channel comprises a series of vertical grooved apertures defining multiple teeth on the individual channel; and baffles disposed inside the channels and oriented across the direction of descent of the flowing solids medium descending under gravity through the channels; and wherein the baffles do not contact the inside walls of the channel.
2. The concentrated solar power system of claim 1 wherein the solar receiving surfaces of the channels comprise wedge-shaped surfaces defining multiple reflection light paths between the wedge shaped surfaces of neighboring channels.
3. The concentrated solar power system of claim 1 wherein the shell structure includes gaps between neighboring channels, and the gaps are sized to accommodate thermal expansion of the channels as the channels are heated from ambient temperature to an operational temperature of the channels.
4. The concentrated solar power system of claim 1 wherein the channels are oriented at an angle respective to the direction of gravity such that the flowing solids medium descending under gravity through the channels flows along the inside surface of the channel proximate to the outward-facing solar receiving surface.
5. The concentrated solar power system of claim 1 further comprising baffle elements disposed inside the channels.
6. The concentrated solar power system of claim 5 wherein the baffle elements are spaced apart from an inside surface of the channel that is proximate to the outward-facing solar receiving surface.
7. The concentrated solar power system of claim 5 wherein the baffle elements are essentially horizontally oriented.
8. The concentrated solar power system of claim 1 wherein the channels are supported by suspension from an overhead support structure.
9. The concentrated solar power system of claim 1 further comprising: a tower supporting the plurality of channels collectively forming the shell structure; and a heliostat field on the ground at least partially surrounding the tower and configured to concentrate solar radiation onto the solar receiving surface of the shell structure.
10. The concentrated solar power system of claim 1 further comprising: a heat exchanger configured to transfer heat from the hot flowing solids medium to a second medium.
11. The concentrated solar power system of claim 10 wherein the second medium is one of water, air, and carbon dioxide.
12. The concentrated solar power system of claim 1 wherein the flowing solids medium comprises silica sand or calcined flint clay.
13. The concentrated solar power system of claim 1 wherein the flowing solids medium has particle size ranging from a few microns to a few millimeters.
14. A concentrated solar power system comprising: a plurality of channels arranged to convey a flowing solids medium descending under gravity through the channels, a cold solids source arranged to feed a flowing solids medium into open upper ends of the channels; and a hot solids receiving structure arranged underneath the plurality of channels to receive the flowing solids medium exiting open lower ends of the channels; wherein the channels form a light-absorbing surface configured to absorb at least 50% of solar flux from a heliostat field incident on the light-absorbing surface; and wherein the channel are independently supported by suspension from an overhead support structure; and baffles disposed inside the channels and oriented across the direction of descent of the flowing solids medium descending under gravity through the channels; and wherein the baffles do not contact the inside walls of the channel.
15. The concentrated solar power system of claim 14 wherein the plurality of channels are arranged to form the light-absorbing surface as an outwardly facing shell surface.
16. The concentrated solar power system of claim 14 further comprising: a cold solids source arranged to feed the flowing solids medium into open upper ends of the channels; and a hot solids receiving structure arranged underneath the plurality of channels to receive the flowing solids medium from open lower ends of the channels.
17. The concentrated solar power system of claim 4 wherein the independently supported channels have gaps between the channels sized to accommodate thermal expansion of the channels due to heat transfer from the solar flux to the flowing solids medium descending under gravity through the channels.
18. The concentrated solar power system of claim 14 wherein: the light absorbing surface is sloped so that the inside surfaces of the channels proximate to the light absorbing surface define downward-slanting channel floors; and the flowing solids medium descending under gravity through the channels flows along the downward-slanting channel floors.
19. The concentrated solar power system of claim 14 wherein the channels include wedge-shaped walls forming the light-absorbing surface.
20. The concentrated solar power system of claim 19 wherein the wedge shaped walls define multiple-reflection light paths for solar flux from the heliostat field incident on the light-absorbing surface.
21. The concentrated solar power system of claim 1 wherein the channels are made of a metallic material, a ceramic material, or some other high operating temperature materials.
22. The concentrated solar power system of claim 1 wherein the surface of channels is flat, or curved, and/or has indented grooves.
23. The concentrated solar power system of claim 1 wherein each individual channel comprises a plurality of segments.
24. The concentrated solar power system of claim 1 wherein the shell structure of the receiver formed by the channels takes the shape of a cylinder, a square, or other shapes.
25. The concentrated solar power system of claim 14 wherein the channels are made of a metallic material, a ceramic material, or some other high operating temperature materials.
26. The concentrated solar power system of claim 14 wherein the surface of channels is flat, or curved, and/or has indented groves.
27. The concentrated solar power system of claim 14 wherein each individual channel comprises a plurality of segments.
28. The concentrated solar power system of claim 1 wherein the flowing solids medium has particle size on the order of a few hundred microns.
29. A concentrated solar power system comprising: a plurality of channels collectively forming a shell structure having an outward-facing solar receiving surface shaped to define multiple reflection light paths for solar radiation impinging on the solar receiving surface; a cold solids source arranged to feed a flowing solids medium into open upper ends of the channels; and a hot solids receiving structure arranged underneath the plurality of channels to receive the flowing solids medium exiting open lower ends of the channels; wherein the channels are oriented so that the flowing solids medium fed into the open upper ends of the channels descends downward under gravity through the channels to exit the open lower ends of the channels; and wherein each channel includes a plurality of baffle elements mounted on a connecting rod, and wherein each baffle element comprises a multitude of elements angled differently from an adjacent baffle element; and wherein the baffles do not contact the inside walls of the channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention may take form in various components and arrangements of components, and in various process operations and arrangements of process operations. The drawings are only for purposes of illustrating preferred embodiments and are not to be construed as limiting the invention. This disclosure includes the following drawings.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) A more complete understanding of the processes and apparatuses disclosed herein can be obtained by reference to the accompanying drawings. These figures are merely schematic representations based on convenience and the ease of demonstrating the existing art and/or the present development, and are, therefore, not intended to indicate relative size and dimensions of the assemblies or components thereof.
(13) Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings, and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function.
(14) The singular forms a, an, and the include plural referents unless the context clearly dictates otherwise.
(15) A value modified by a term or terms, such as about and substantially, may not be limited to the precise value specified.
(16) It should be noted that many of the terms used herein are relative terms. For example, the terms interior, exterior, inward, and outward are relative to a center, and should not be construed as requiring a particular orientation or location of the structure.
(17) The terms horizontal and vertical are used to indicate direction relative to an absolute reference, i.e. ground level. However, these terms should not be construed to require structures to be absolutely parallel or absolutely perpendicular to each other. For example, a first vertical structure and a second vertical structure are not necessarily parallel to each other.
(18) The term plane is used herein to refer generally to a common level, and should be construed as referring to a volume, not as a flat surface.
(19) To the extent that explanations of certain terminology or principles of the solar receiver, boiler and/or steam generator arts may be necessary to understand the present disclosure, the reader is referred to Steam/its generation and use, 40th Edition, Stultz and Kitto, Eds., Copyright 1992, The Babcock & Wilcox Company, and to Steam/its generation and use, 41st Edition, Kitto and Stultz, Eds., Copyright 2005, The Babcock & Wilcox Company, the texts of which are hereby incorporated by reference as though fully set forth herein.
(20) With reference to
(21) With continuing reference to
(22) To further increase the light absorption efficiency, the solar receiving surfaces 24 of the illustrative channels 20 are shaped as seen in the upper right inset of
(23) With continuing reference to
(24) The exiting hot flowing solids medium may be used for various purposes. In the illustrative system of
(25) With continuing reference to
(26) With reference to
(27) The solar receiving surfaces 24 of the channels 20 are designed as wedges to enhance absorption of solar radiation 14 by way of multiple reflection paths 14R as best seen in
(28)
(29) With particular reference to
(30) Efficient transfer of solar energy to the flowing solids medium 26 entails high absorption of light at the solar receiving surface 24, and efficient heat transfer from the walls of channels 20 to the solids medium 24 descending under gravity through the channels 20. Efficient heat transfer to the solids medium 24 reduces the temperature difference between the walls of the channels 20 and the flowing solids medium 26 thus allowing the solar receiver 16 to yield a high solids temperature. This in turn supports high working fluid temperatures in the power cycle, e.g. in the heat exchanger 32, thereby increasing cycle efficiency for a given allowable temperature of the walls of the channels 20. Inversely, efficient heat transfer can allow the maximum wall temperature of the channels 20 to be reduced for a given design-basis solids temperature, which improves reliability of the solar receiver 16 as the lower channel temperature reduces likelihood of thermally-induced structural failure. Heat transfer from the channels 20 to the flowing solids medium 26 can be improved by increasing the thermal conduction component of the heat transfer by providing strong engagement of the solids medium 26 with the inside surfaces of the channel 20, and especially with inside surface of the channel 20 proximate to the outward-facing solar receiving surface 24. In other words, the solids medium 26 flowing inside the channels 20 preferably has significant contact (i.e. engagement) with the inside surfaces of the channel 20, especially those inside surfaces proximate to the solar receiving surface 24. Using a particle medium with average particle size on the order of a few hundred microns reduces the contact time required to completely heat the particles.
(31) With particular reference to
(32) In
(33) With reference to
(34) Sloping the channel 20 at an angle .sub.c provides preferential heating of the solids sliding along the tip of the heat absorbing part of its surface (that is, sliding along the inside surface proximate to the outward-facing solar absorbing surface 24). While this increases heat transfer efficiency, it can lead to non-uniform heating of the solids medium 26 as it descends under gravity through the channel 20.
(35) With continuing reference to
(36) Placing baffle elements 64 in the path of the flowing solids medium 26 creates a void immediately downstream of each baffle element. If the baffle element touches the inside surface proximate to the outward-facing solar receiving surface 24, solids will disengage from that surface causing its temperature to increase. In order to avoid this, baffle elements 64 preferably do not touch the inside surface proximate to the outward-facing solar receiving surface 24. (This consideration also applies to the baffle elements 54 of the embodiment of
(37) To mix the flowing solids medium 26 across the depth of channel 20 (that is, from the front inside surface proximate the solar receiving surface 24 to the rear inside surface distal therefrom), the baffle elements 64 should provide the solids 26 with some impact directed to the rear. This can be achieved by placing the baffle elements 64 in planes close to horizontal (as opposed to planes perpendicular to axis of the channel 20).
(38) The sloped channel 20 of the embodiment of
(39) With particular reference to
(40) It will be appreciated that other types of toothed surfaces defining multiple reflection paths for solar flux from the heliostat field incident on the light absorbing surface can be employed. For instance, with reference to
(41) With reference to
(42) Illustrative embodiments including the preferred embodiments have been described. While specific embodiments have been shown and described in detail to illustrate the application and principles of the invention and methods, it will be understood that it is not intended that the present invention be limited thereto and that the invention may be embodied otherwise without departing from such principles. In some embodiments of the invention, certain features of the invention may sometimes be used to advantage without a corresponding use of the other features. Accordingly, all such changes and embodiments properly fall within the scope of the following claims. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.