Gyratory crusher outer crushing shell and sealing ring assembly

Abstract

A gyratory crusher outer crushing shell and a crushing shell assembly. The crushing shell includes a radially inward facing crushing surface and a radially outward facing mount surface provided with radially outward projecting contact regions to contact the topshell or an intermediate spacer ring. A ledge or groove providing an abutment face is positioned at or axially above the upper contact region to positionally support a sealing ring for positioning between the crushing shell and the topshell or intermediate spacer ring.

Claims

1. A gyratory crusher outer crushing shell arranged to be mounted within a region of a topshell of a gyratory crusher and extending around a longitudinal axis, the crushing shell comprising: a mount face being outward facing relative to the axis for positioning opposed to a least a part of the topshell and a crushing face being inward facing relative to the axis to contact material to be crushed, a wall defined by and extending radially between the mount face and the crushing face, the wall having a first upper axial end and a second lower axial end; a raised first contact region positioned axially towards the first upper axial end and extending radially outward at the mount face and in a direction around the axis, the raised first contact region having a radially outward facing raised first contact surface for positioning opposed to a radially inward facing surface of the topshell or an intermediate spacer ring; a raised second contact region positioned axially towards the second lower axial end and extending radially outward at the mount face in a direction around the axis, the raised second contact region having a radially outward facing raised second contact surface for positioning opposed to a radially inward facing surface of the topshell; and an abutment face arranged to seat a sealing ring positionable between the mount face and the topshell or spacer ring, a radial length of the abutment face being less than a radial thickness of the wall at the region between the first upper axial end and the raised first contact region, the abutment face being provided by and selected from a ledge or groove provided at the mount surface side of the wall at a position of the raised first contact region or axially between the first upper axial end and the raised first contact region.

2. The shell as claimed in claim 1, wherein the ledge or groove extends continuously in a direction around the axis.

3. The shell as claimed in claim 1, wherein the abutment face extends substantially perpendicular a transverse to the axis.

4. The shell as claimed in claim 1, wherein the ledge or groove is positioned axially between the first upper axial end and the raised first contact region.

5. The shell as claimed in claim 1, wherein the ledge or groove is positioned at an axially upper region of the raised first contact region.

6. The shell as claimed in claim 1, wherein the ledge is positioned radially outward at the mount face at a position axially between the first upper axial end and the raised first contact region.

7. The shell as claimed in claim 1, wherein a radial length of the abutment face is less than a radial thickness of the wall at a position immediately axially above the ledge or groove.

8. The shell as claimed in claim 1, wherein the ledge or groove is discontinuous around the axis.

9. A gyratory crusher outer crushing shell assembly mountable within a region of a topshell of a gyratory crusher and extending around a longitudinal axis, the assembly comprising: an outer crushing shell including a mount face being outward facing relative to the axis for positioning opposed to a least a part of the topshell, a crushing face being inward facing relative to the axis to contact material to be crushed, a wall defined by and extending radially between the mount face and the crushing face, the wall having a first upper axial end and a second lower axial end, a raised first contact region positioned axially towards the first upper axial end and extending radially outward at the mount face and in a direction around the axis, the raised first contact region having a radially outward facing raised first contact surface for positioning opposed to a radially inward facing surface of the topshell or an intermediate spacer ring, a raised second contact region positioned axially towards the second lower axial end and extending radially outward at the mount face in a direction around the axis, the raised second contact region having a radially outward facing raised second contact surface for positioning opposed to a radially inward facing surface of the topshell, and an abutment face positionable between the mount face and the topshell or spacer ring, a radial length of the abutment face being less than a radial thickness of the wall at the region between the first upper axial end and the raised first contact region, the abutment face being provided by and selected from a ledge or groove provided at the mount face side of the wall at a position of the raised first contact region or axially between the first upper axial end and the raised first contact region; and a sealing ring seated at the abutment face and extending in contact with and around the shell, the ring being prevented from passing axially downward towards the raised first contact region via abutment with the abutment face.

10. The assembly as claimed in claim 9, wherein the sealing ring has a profile selected from any one of the set of a rectangular, square, oval, circular, O-shaped, C-shaped, D-shaped, E-shaped and I-shaped cross sectional profile.

11. The assembly as claimed in claim 9, wherein the sealing ring includes a plurality of ribs projecting radially inward to contact the mount face at the region immediately axially above the ledge or groove.

12. The assembly as claimed in claim 9, wherein the sealing ring has a substantially solid body.

13. The assembly as claimed in claim 9, wherein the sealing ring is made of a resiliently deformable material.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) A specific implementation of the present invention will now be described, by way of example only, and with reference to the accompanying drawings in which:

(2) FIG. 1 is an external side elevation view of a topshell frame part of a gyratory crusher according to a specific implementation of the present invention;

(3) FIG. 2 is a cross sectional perspective view of the crusher frame part of FIG. 1 in which an outer crushing shell and an intermediate spacer ring are housed within an internal crushing chamber;

(4) FIG. 3 is a cross sectional side view through the wall region of the topshell frame part of FIG. 2;

(5) FIG. 4 is a perspective view of a sealing ring for positioning between the outer crushing shell and either the intermediate spacer ring or topshell wall;

(6) FIG. 5 is a perspective cross sectional view of the spacer ring of FIG. 4;

(7) FIG. 6 is a cross sectional perspective view of the outer crushing shell of FIG. 3;

(8) FIG. 7 is a cross sectional side view of a further embodiment of the present invention in which the outer crushing shell is positioned in direct contact with the topshell wall above an upper and lower mount position;

(9) FIG. 8 is a cross sectional perspective view of the outer crushing shell of FIG. 7 according to the further embodiment of the present invention;

(10) FIG. 9 is a cross sectional perspective view of an outer crushing shell according to a further specific implementation having a ledge positioned at an upper region of an upper contact surface;

(11) FIG. 10 is a cross sectional perspective view of an outer crushing shell having an annular groove formed within an upper contact region according to a further specific implementation of the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT OF THE INVENTION

(12) Referring to FIGS. 1 and 2, a gyratory crusher comprises a frame comprising a topshell 100 forming an upper part of the crusher and mountable upon a bottom shell (not shown) such that the topshell 100 and bottom shell together define an internal chamber. A crushing head (not shown) is mounted on an elongate main shaft (not shown) extending through the crusher in the direction of longitudinal axis 106. A drive (not shown) is coupled to the main shaft and is configured to rotate eccentrically about axis 106 via a suitable gearing (not shown) to cause the crushing head to perform a gyratory pendulum movement and to crush material introduced into the crushing chamber. An upper end region of the main shaft is maintained in an axially rotatable position by a top-end bearing assembly (not shown) accommodated within a central boss 105. Similarly, a bottom end of the main shaft is supported by a bottom-end bearing assembly (not shown) accommodated below the bottom shell.

(13) Topshell 100 is divided into a chamber wall region 101 extending axially between an upper annular rim 103 and a lower annular rim 102 secured to the bottom shell. A spider forms an upper region of topshell 100 and is positioned axially above rim 103. The spider comprises a pair of spider arms 104 that project radially outward from central boss 105 to terminate at their radially outermost end at rim 103.

(14) Topshell wall region 101 comprises topshell walls 222 defined between a radially inward facing surface indicated generally by reference 223 and a radially outward facing surface 224 relative to axis 106. Inward facing surface 223 defines an internal chamber 202 through which material to be crushed is fed via an input hopper (not shown) mounted generally above topshell 100 via rim 103.

(15) As illustrated in FIGS. 2 and 3, an outer crushing shell 200 is accommodated within chamber 202. Shell 200 extends circumferentially around axis 106 and comprises an inward facing crushing surface 209 and an opposed radially outward facing mount face indicated generally by reference 225 to define a wall 201 having a generally concave configuration at the region of the outward facing face 225. Wall 201 comprises a first annular upper end 215 and a second and lower annular end 216. Wall 201 is divided into a plurality of regions in the axial direction 106 in which a raised first (upper) contact region 219 is axially separated from a raised second (lower) contact region 220. The regions 219, 220 are separated by an axially intermediate groove 600 (referring to FIG. 6). Region 219 is positioned in an axially upper half of shell 200 and region 220 is positioned in an axially lower half of shell 200. Upper contact region 219 comprises a radially outward facing contact surface 211 aligned substantially parallel with axis 106. Lower contact region 220 also comprises a radially outward facing contact surface 212 orientated transverse and inclined relative to axis 106. According to further embodiments, outward facing contact surface 211 may be aligned transverse to axis 106 so as to be inclined at an angle or approximately 45? with an upper annular edge of surface 211 positioned closer to axis 106 than a corresponding lower annular edge.

(16) Inward facing surface 223 of topshell wall region 101 is divided axially into a plurality of annular regions in the axial direction. A first mount region 204 is positioned axially uppermost towards rim 103. A second mount region is positioned axially lower than region 204 and towards rim 102. Second (lower) mount region is divided into an intermediate mount region 205 and a lowermost mount region 206 with intermediate region 205 positioned axially between upper and lowermost regions 204, 206.

(17) Crushing shell 200 is positioned in direct contact against topshell 100 via mating contact between lower contact surface 212 and the radially inward facing surface of the lowermost mount region 206. Due to the function and geometry of crushing shell 200 an intermediate spacer ring 203 is positioned radially between an upper region of shell 200 and topshell 100. In particular, spacer ring 203 comprises a radially outward facing surface having a first upper mount surface 207 and a corresponding second lower mount surface 208. Upper surface 207 is positioned in direct contact with topshell region 204 whilst the second lower mount surface 208 is positioned in direct contact with the intermediate mount region 205. Spacer ring 203 comprises a radially inward facing surface axially divided into an upper region 217, a lower region 226 and an intermediate region 218. Intermediate region 218 is formed as an annular shoulder projecting radially inward relative to upper and lower regions 217, 226. According to the present implementation, the radially inward facing surface at shoulder region 218 is positioned in direct contact with the radially outward facing upper contact surface 211. Accordingly, spacer ring 203 is positioned radially intermediate the upper region of shell 200 and topshell wall 222. An annular cavity 304 extends circumferentially around axis 106 between the opposed radially outward facing surface of shell 200 at an upper region 221 (immediately below upper end 215) and the radially inward facing surface at the upper region 217 of spacer ring 203. An intermediate sealing ring indicated generally by reference 214 is positioned radially intermediate spacer ring 203 and shell 200 within cavity region 304.

(18) According to the specific implementation, sealing ring 214 comprises a generally annular configuration extending around axis 106. A main body 301 comprises a cross sectional O-shaped profile. A pair of flanges 302 project radially outward from main body 301 at an upwardly inclined angle from an outward facing side of main body 301. A plurality of ribs 303 project radially inward from an opposed inner facing side of main body 301. When located within cavity 304, ribs 303 are positioned in contact with the radially outward facing face 225 of crushing shell 200 at upper region 221 and flanges 302 are positioned in contact with the radially inward facing surface of the spacer ring 203 at upper region 217.

(19) To provide an axial lock for sealing ring 214, crushing shell 200 comprises an annular ledge 213 formed as a shoulder projecting radially outward from an upper region of wall 201. Accordingly, an abutment face 300 is defined by ledge 213 and extends substantially perpendicular to axis 106 and in particular the substantially cylindrical outward facing surface of shell 200 at upper region 221. That is, abutment face 300 terminates at its radially innermost end by the surface of upper region 221 and is terminated at its radially outermost end by the surface of lower region 210 that is aligned transverse to the surface of upper region 221 and axis 106. According to the specific implementation, a radial length of abutment face 300 is less than a thickness of wall 201 immediately below upper end 215 as defined between the inward 209 and outward 225 facing surfaces at this upper region 221. Ledge 213 is positioned axially between upper end 215 and the raised first contact region 219.

(20) Referring to FIGS. 3 to 5, each flange 302 of sealing ring 214 is inclined upwardly from main body 301 and project from a radially outward facing wall 504 of main body 301. Each flange 302 is terminated at its radially outer end by an annular circumferentially extending tip 400 configured for positioning in direct contact against surface 204 of topshell wall 222 or surface at region 217 of spacer ring 203. Each flange 302 is substantially elongate in a radial direction from axis 106 and comprises an approximate radial length being equal to or slightly greater than a corresponding radial length of main body 301. One flange 302 extends from an axially upper region of main body 301 whilst a second lower flange 302 extends from an axially lower region of main body 301 such that a spatial gap is provided between the inclined flanges 302 extending substantially parallel to one another from main body 301.

(21) Ribs 303 project radially inward from a radially inner side 503 of main body 301. The radial length of ribs 303 is much less than the corresponding radial length of flanges 302. In particular, a radial length of ribs 303 is approximately equal to the thickness of inner wall 503 of main body 301. Ribs 303 as illustrated in FIGS. 2 and 3 are configured for positioning in direct contact with the radially outward facing surface 225 of shell 200 at region 221. According to the specific implementation, an annular chamber 502 extends within main body 301 being defined, in part, by side walls 503, 504.

(22) According to further specific implementations, main body 301 may comprise alternate configurations including for example and I-shaped cross sectional profile with flanges 302 extending from a first side and ribs 303 extending from a second side.

(23) An upper face of ring 214 may be divided radially into a radially inner annular face 501 and radially outer annular face 500. Face 501 is defined by an upper end of main body 301 and face 500 is defined by an upper face of the uppermost flange 302. Accordingly, face 500 is inclined upwardly relative to face 501 that is aligned approximately perpendicular to axis 106. Accordingly, faces 500 and 501 in combination with the inward facing surface of the spacer ring 203 at region 204 and the outward facing surface 225 of crushing shell 200 at region 221 define an annular trough into which debris crushing material is collected to press axially downward onto sealing ring 214.

(24) As will be appreciated, the present shell 200 is compatible and intended for use with a range of sealing ring shapes and configurations not restricted to a seal having a main body and at least one radially extending flange. In particular, the present shell 200 and topshell assembly may comprise a sealing ring formed by a more conventional construction being either a solid or hollow body having a rectangular, square, circular or oval cross sectional profile. According to further embodiments, the cross section profile may be O-shaped, C-shaped, D-shaped, E-shaped or I-shaped. In particular, and according to a preferred embodiment, the sealing ring may comprise any one of these cross sectional shape profiles and does not comprise a radially extending flange.

(25) Referring to FIG. 6, upper contact surface 211 of shell 200 comprises an upper edge 601 positioned towards upper end 215 and a lower edge 602 positioned axially towards lower end 216. Similarly, the outward facing surface 212 at the lower and second raised contact region 220 is defined by an upper edge 603 and a lower edge 604 relative to upper and lower ends 215, 216. Upper and lower contact surfaces 211, 212 are separated axially by groove 600 that extends between the corresponding lower 602 and upper 603 edges of the respective faces 211, 212. According to the specific implementation, shoulder 213 and in particular abutment face 300 is positioned approximately mid-way between upper edge 601 and upper end 215.

(26) In use, sealing ring 214 is configured to prevent dust and debris particles from passing downwardly beyond cavity 304 and between the mating surfaces 218, 211 of the intermediate spacer ring 203 and crushing shell 200 respectively. Advantageously, the present sealing ring 214 is configured to be both self-sealing to provide a seal strength between the opposed spacer ring 203 and shell 200 that increases as more debris and particles collect on top off ring 214 from within the crushing zone 202. That is, as material is crushed within zone 202, particulates and fines settle into the upper region of cavity 304 directly on top of ring 214 and in contact with uppermost surface of the ring 214 (i.e., surfaces 500, 501 referring to the embodiment of FIGS. 4 to 5). The accumulation of material above ring 214 compresses the ring (and/or flanges 302) axially downward to press against the surface at region 217 (optionally via tips 400). Additionally, main body 301 is compressed axially downward such that the ring 214 (and optionally ribs 303) are forced radially outward in contact with region 221. The particulate contaminants are thereby prevented from passing axially beyond ring 214 into the lower region of cavity 304 defined by the opposed faces at regions 210, 217. Ring 214 is securely held in the axial position by ledge 213 and abutment face 300 that contacts the underside of ring 214.

(27) FIGS. 2, 3 and 6 illustrate a specific embodiment of the present invention in which crushing shell 200 may be regarded as medium coarse. A further embodiment is illustrated with reference to FIGS. 7 and 8 that may be regarded as a medium grade crushing shell. As will be noted, this particular crushing shell configuration does not require the intermediate spacer ring 203 positioned radially between the crushing shell 200 and topshell wall 222. Additionally, FIG. 7 illustrates an alternative embodiment of sealing ring 214 comprising a generally rectangular cross sectional profile and having a substantially solid main body being devoid of radial flanges and ribs.

(28) In particular and referring to FIGS. 7 and 8, the medium grade shell 200 is positioned in direct contact with topshell 100 at both the raised upper and lower contact regions 219, 220, respectively. That is, lower contact surface 212 is positioned in contact with the inward facing surface at lowermost mount region 206 whilst the upper contact surface 211 is positioned against and in contact with an inward facing surface 700 extending over an annular rib 701 that projects radially inward from topshell wall 222. As with the medium coarse configuration of FIGS. 2, 3 and 6, intermediate sealing ring 214 is accommodated within an annular cavity 702 defined between the outward facing surface of shell 200 at the upper regions 221, 210 and the inward facing surface at the upper mount region 204. As will be noted, the crushing shell 200 of FIGS. 7 and 8 comprises a wall 201 having a generally greater radial thickness. However, unlike the first embodiment, the cylindrical surface at region 221 does not extend the full axial length from abutment face 300 to upper end 215. Referring to FIGS. 7 and 8, cylindrical surface region 221 is terminated at its upper end by an inwardly tapering surface region 800 that terminates at upper end 215. As will be noted, the crushing shell 200 of the further embodiment of FIGS. 7 and 8 comprise the identical shoulder 213 and abutment face 300. Accordingly, sealing ring 214 is configured for positioning in direct contact with the crushing shell (at an upper region) and either in direct contact with the inward facing surface 223 at region 204 of topshell wall 222 or the inward facing surface at region 217 of intermediate spacer ring 203. Additionally, in both configurations the sealing ring 214 is configured to provide a seal strength that is increased during operation of the crusher as particulates collect above the ring 214 and compress the ring 214 against surfaces 221 and 204.

(29) A further embodiment is illustrated in FIG. 9 in which the annular shoulder 213 is positioned at the upper edge 601 of the raised first contact region 219. Accordingly, ledge 213 and a particular abutment face 300 is configured to seat ring 214 to prevent the downward passage of debris particles to the contact surface 211 where it may damage this region of the shell 200 and/or the topshell 100.

(30) FIG. 10 illustrates a further embodiment in which ledge 213 is formed as a groove 1000 extending circumferentially around shell 100. Groove 1000 is recessed into the raised first contact region 219 so as to project radially inward from contact surface 211. Accordingly, the abutment face 300 represents a lower surface of the groove 1000 and is positioned opposed to an upper surface 1001 of the groove 1000. Accordingly, sealing ring 214 is positionable within groove 1000 so as to be held and secured between the opposed faces 300, 1001.

(31) As will be noted from FIGS. 9 and 10, the raised first contact region 219 is discontinuous around axis 106 and hence the respective ledge 213 and groove 1000 is also discontinuous in the circumferential direction around axis 106. Additionally, a radial length of abutment face 300 is less than a thickness of wall 201 at the raised first contact region 219. That is, the ledge or groove has a radial length sufficient to seat the ring 214 only and does not reduce the structural integrity or strength of the shell wall 201.

(32) According to further embodiments, groove 1000 may be embedded within upper region 221 a distance below upper end 215 at a position corresponding to the location of ledge 213 described with reference to FIG. 6.

(33) According to the specific embodiment, sealing ring 214 comprises a rubber material having a Shore A hardness of between 35 to 90 and preferably substantially 65. Additionally, the ring 214 of FIGS. 2 to 5 and 7 may comprise a plurality (such as 2 to 8) axially spaced ribs 303 configured to provide a seal against a moderately rough contact surface at region 221. According to further embodiments, sealing ring 214 may comprise a single flange 302 or more than two flanges 302.