Composition for metal electroplating comprising leveling agent
11486049 · 2022-11-01
Assignee
Inventors
- Cornelia Roeger-Goepfert (Schwetzingen, DE)
- Roman Benedikt Raether (Speyer, DE)
- Harald Hoerhammer (Ludwigshafen, DE)
- Marco Arnold (Heidelberg, DE)
- Charlotte Emnet (Stuttgart, DE)
- Dieter Mayer (Darmstadt, DE)
Cpc classification
C08G73/00
CHEMISTRY; METALLURGY
C25D7/123
CHEMISTRY; METALLURGY
C08L79/00
CHEMISTRY; METALLURGY
International classification
C08G73/00
CHEMISTRY; METALLURGY
C08L79/00
CHEMISTRY; METALLURGY
C25D3/32
CHEMISTRY; METALLURGY
Abstract
A method of detecting space debris includes: generating a virtual space debris in accordance with the law of conservation of mass by applying a debris breakup model to an object of breakup origin; calculating an orbit of each virtual space debris based on a debris orbit propagation model; and generating appearance frequency distribution of a motion vector of each virtual space debris on the celestial sphere based on the orbit calculation. The above operations are executed multiple times. The method further includes setting a search range vector based on a motion vector having a high level of the appearance frequency distribution of the motion vector, and applying a stacking method to regions in images captured at time intervals during the fixed point observation, the regions being shifted along the search range vector sequentially in the order of capture, thereby detecting space debris appearing on the images.
Claims
1. A process for depositing a copper layer on a substrate, comprising: a) contacting a metal plating bath with the substrate, and b) applying a current density to the substrate for a time sufficient to deposit the copper layer onto the substrate, wherein the metal plating bath comprises a composition comprising: a source of copper ions, an accelerating agent, a leveling agent, a suppressing agent comprising a polyalkylene oxide, and halide ions, wherein the accelerating agent comprises a compound having a formula M.sup.AO.sub.3X.sup.A—R.sup.A1—(S).sub.d—R.sup.A2; wherein: M.sup.A is a hydrogen or an alkali metal; X.sup.A is P or S; d is 2 or 3; R.sup.A1 is selected from the group consisting of a C1-C8 alkyl group or heteroalkyl group, an aryl group, and a heteroaromatic group; and, R.sup.A2 is H or (—S—R.sup.A1′X.sup.A′O.sub.3M.sup.A′); wherein R.sup.A1′ is selected from the group consisting of a C1-C8 alkyl group or heteroalkyl group, an aryl group, and a heteroaromatic group; X.sup.A′ is P or S; and, M.sup.A′ is a hydrogen or alkali metal; and, wherein the leveling agent comprises: (i) a linear or branched, polymeric biguanide compound comprising the structural unit of formula L1 ##STR00005## wherein R.sup.1 is, each independently, selected from the group consisting of an H atom and an organic radical having from 1 to 20 carbon atoms; R.sup.2 is a divalent organic radical having from 1 to 20 carbon atoms, optionally comprising polymeric biguanide branches; and, n is an integer of 2 or more; wherein at least one R.sup.1 comprises an organic radical having from 1 to 20 carbon atoms or R.sup.2 comprises an aryl or arylalkyl group; or (ii) a corresponding salt of the polymeric biguanide compound of (i) formed by the reaction of the biguanide groups with organic or inorganic acids.
2. The process according to claim 1, wherein R.sup.1 is each independently selected from the group consisting of an H atom and substituted or unsubstituted C.sub.1 to C.sub.10 alkyl radicals.
3. The process according to claim 1, wherein at least one R.sup.1 is an H atom.
4. The process according to claim 1, wherein R.sup.2 is selected from the group consisting of substituted or unsubstituted linear C.sub.2 to C.sub.8 alkanediyl.
5. The process according to claim 1, wherein n is from 2 to 6000.
6. The process according to claim 1, wherein the number average molecular weight M.sub.n of the polymeric biguanide compound, determined by gel permeation chromatography, is greater than 300 g/mol.
7. The process according to claim 1, wherein the leveling agent is prepared by reacting a dicyanamide compound, at least one amino compound comprising at least two primary and/or secondary amino groups, and an inorganic or organic protic acid.
8. The process according to claim 7, wherein the at least one amino compound is an aliphatic or aromatic diamine, triamine, multiamine, or mixtures thereof.
9. The process according to claim 7, wherein the at least one amino compound is a terminal diamine.
10. The process according to claim 1, wherein the accelerating agent is selected from the group consisting of compounds of formula M.sup.AO.sub.3S—R.sup.A1—S—S—R.sup.A1′—SO.sub.3M.sup.A, wherein M.sup.A is a hydrogen or an alkali metal, R.sup.A1′ is selected from C1-C8 alkyl group or heteroalkyl group, an aryl group or a heteroaromatic group, and R.sup.A1′ is selected from R.sup.A1, wherein R.sup.A1′ may be identical to or different from R.sup.A1.
11. The process according to claim 10, wherein the accelerating agent is bis-(3-sulfopropyl)-disulfide.
12. The process according to claim 1, wherein the substrate comprises micrometer or nanometer sized features and the deposition is performed to fill the micrometer or nanometer sized features.
13. The process according to claim 12, wherein the micrometer or nanometer-sized features have a size from 1 to 1000 nm and/or an aspect ratio of 4 or more.
14. The process according to claim 12, wherein the micrometer or submicrometer-sized features have a size from 1 to 100 nm.
15. The process according to claim 1, wherein at least one R.sup.1 is a hydroxyalkyl or an aminoalkyl.
16. The process according to claim 1, wherein R.sup.2 is 1,3-phenyl or xylenediyl.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The general process of copper electrodeposition on semiconductor integrated circuit substrates is described with respect to
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(18) With reference to
(19) The effect of a leveling agent is generally described with respect to
(20) A particular advantage of the present invention is that overplating, particularly mounding, is reduced or substantially eliminated. Such reduced overplating means less time and effort is spent in removing metal, such as copper, during subsequent chemical-mechanical planarization (CMP) processes, particularly in semiconductor manufacture. A further advantage of the present invention is that a wide range of aperture sizes may be filled within a single substrate resulting in a substantially even surface having a ratio a/b of 1.5 or less, preferably 1.2 or less, most preferably 1.1 or less. Thus, the present invention is particularly suitable to evenly filling apertures in a substrate having a variety of aperture sizes, such as from 0.01 micrometer to 100 micrometer or even larger.
(21) A further significant advantage of this leveling effect is that less material has to be removed in post-deposition operations. For example, chemical mechanical planarization (CMP) is used to reveal the underlying features. The more level deposit of the invention corresponds to a reduction in the amount of metal which must be deposited, therefore resulting in less removal later by CMP. There is a reduction in the amount of scrapped metal and, more significantly, a reduction in the time required for the CMP operation. The material removal operation is also less severe which, coupled with the reduced duration, corresponds to a reduction in the tendency of the material removal operation to impart defects.
(22) Metal, particularly copper, is deposited in apertures according to the present invention without substantially forming voids within the metal deposit. By the term “without substantially forming voids”, it is meant that 95% of the plated apertures are void-free. It is preferred that the plated apertures are void-free.
(23) Typically, substrates are electroplated by contacting the substrate with the plating baths of the present invention. The substrate typically functions as the cathode. The plating bath contains an anode, which may be soluble or insoluble. Optionally, cathode and anode may be separated by a membrane. Potential is typically applied to the cathode. Sufficient current density is applied and plating performed for a period of time sufficient to deposit a metal layer, such as a copper layer, having a desired thickness on the substrate. Suitable current densities, include, but are not limited to, the range of 1 to 250 mA/cm.sup.2. Typically, the current density is in the range of 1 to 60 mA/cm.sup.2 when used to deposit copper in the manufacture of integrated circuits. The specific current density depends upon the substrate to be plated, the leveling agent selected and the like. Such current density choice is within the abilities of those skilled in the art. The applied current may be a direct current (DC), a pulse current (PC), a pulse reverse current (PRC) or other suitable current.
(24) In general, when the present invention is used to deposit metal on a substrate such as a wafer used in the manufacture of an integrated circuit, the plating baths are agitated during use. Any suitable agitation method may be used with the present invention and such methods are well-known in the art. Suitable agitation methods include, but are not limited to, inert gas or air sparging, work piece agitation, impingement and the like. Such methods are known to those skilled in the art. When the present invention is used to plate an integrated circuit substrate, such as a wafer, the wafer may be rotated such as from 1 to 200 RPM and the plating solution contacts the rotating wafer, such as by pumping or spraying. In the alternative, the wafer need not be rotated where the flow of the plating bath is sufficient to provide the desired metal deposit.
(25) While the process of the present invention has been generally described with reference to semiconductor manufacture, it will be appreciated that the present invention may be useful in any electrolytic process where an essentially level or planar copper deposit having high reflectivity is desired, and where reduced overplating and metal filled small features that are substantially free of voids are desired. Such processes include printed wiring board manufacture. For example, the present plating baths may be useful for the plating of vias, pads or traces on a printed wiring board, as well as for bump plating on wafers. Other suitable processes include packaging and interconnect manufacture. Accordingly, suitable substrates include lead frames, interconnects, printed wiring boards, and the like.
(26) Plating equipment for plating semiconductor substrates are well known. Plating equipment comprises an electroplating tank which holds Cu electrolyte and which is made of a suitable material such as plastic or other material inert to the electrolytic plating solution. The tank may be cylindrical, especially for wafer plating. A cathode is horizontally disposed at the upper part of tank and may be any type substrate such as a silicon wafer having openings such as trenches and vias. The wafer substrate is typically coated with a seed layer of copper, any other metal, or any other non-metal conducting material to initiate plating thereon. A copper seed layer may be applied by chemical vapor deposition (CVD), physical vapor deposition (PVD), or the like. An anode is also preferably circular for wafer plating and is horizontally disposed at the lower part of tank forming a space between the anode and cathode. The anode is typically a soluble anode.
(27) These bath additives are useful in combination with membrane technology being developed by various tool manufacturers. In this system, the anode may be isolated from the organic bath additives by a membrane. The purpose of the separation of the anode and the organic bath additives is to minimize the oxidation of the organic bath additives.
(28) The cathode substrate and anode are electrically connected by wiring and, respectively, to a rectifier (power supply). The cathode substrate for direct or pulse current has a net negative charge so that Cu ions in the solution are reduced at the cathode substrate forming plated Cu metal on the cathode surface. An oxidation reaction takes place at the anode. The cathode and anode may be horizontally or vertically disposed in the tank.
(29) The present invention is useful for depositing a metal layer, particularly a copper layer, on a variety of substrates, particularly those having variously sized apertures. For example, the present invention is particularly suitable for depositing copper on integrated circuit substrates, such as semiconductor devices, with small diameter vias, trenches or other apertures. In one embodiment, semiconductor devices are plated according to the present invention. Such semiconductor devices include, but are not limited to, wafers used in the manufacture of integrated circuits.
(30) While the process of the present invention has been generally described with reference to semiconductor manufacture, it will be appreciated that the present invention may be useful in any electrolytic process where an essentially level or planar copper deposit having high reflectivity is desired. Accordingly, suitable substrates include lead frames, interconnects, printed wiring boards, and the like.
(31) All percent, ppm or comparable values refer to the weight with respect to the total weight of the respective composition except where otherwise indicated. All cited documents are incorporated herein by reference.
(32) The following examples shall further illustrate the present invention without restricting the scope of this invention.
EXAMPLES
(33) In table 1 the structural properties of the leveler examples 1-5 are given. The filling experiments and results are described in detail in examples 6-16.
(34) TABLE-US-00001 TABLE 1 Leveler R.sup.2 R.sup.1 1 n-hexane-1,6-diyl H 2 n-octane-1,8-diyl H 3 propane-1,3-diyl 2-hydroxyethyl and H 4 1,3-phenyl H 5 n-hexane-1,6-diyl 2-aminoethyl and H and ethane-1,2-diyl
Example 1
(35) Sodium dicyanamide (96% purity grade; 18.5 g), n-hexylene-1,6-diamine dihydrochloride (38.2 g) and methanol (250 ml) were placed into a 500 ml flask and the reaction mixture was stirred under reflux for 20 h. After cooling to room temperature, the resulting sodium chloride precipitate was removed by filtration and, subsequently, the solvent was distilled from the remaining product solution at 40° C. and under reduced pressure at the rotary evaporator to observe a raw material as a white solid (48.8 g). The raw material (15 g) was dissolved in hot water (400 g) and the insoluble components were removed by filtration. The remaining clear aqueous solution was heated to 100° C. and 20 mbar at the rotary evaporator to remove the solvent. Leveler 1 was received as a white solid (12 g).
Example 2
(36) Sodium dicyanamide (96% purity grade; 18.6 g) and n-octylene-1,8-diamine (28.8 g) were placed into a 250 ml flask and the reaction mixture was heated to 70° C. Then, concentrated hydrochloric acid (39.4 g) was added dropwise resulting in a temperature increase to 102.5° C. A constant nitrogen stream was applied and, then, the temperature was increased to 180° C. and water was destilled off. After 30 min the heating was turned off, the distillation condenser was replaced by a reflux condenser and methanol (120 ml) was poured into the reaction mixture. After cooling to room temperature, the resulting sodium chloride precipitate was removed by filtration and, subsequently, the solvent was distilled from the remaining product solution at 40° C. and under reduced pressure at the rotary evaporator. Leveler 2 was received as a white solid (53.3 g).
Example 3
(37) Sodium dicyanamide (96% purity grade; 37.0 g) and N-(2-hydroxyethyl)-1,3-propandiamine (49.0 g) were placed into a 250 ml flask and concentrated hydrochloric acid (79.5 g) was added dropwise resulting in a temperature increase to 95° C. Then, the reaction mixture was heated to 180° C. under a constant nitrogen stream to remove water resulting in an exothermic reaction and a temperature increase to 216° C. After 7 min, the distillation condenser was replaced by a reflux condenser and methanol (120 ml) was added. After cooling to room temperature, the resulting sodium chloride precipitate was removed by filtration and, subsequently, the solvent was distilled from the remaining product solution at 40° C. and under reduced pressure at the rotary evaporator. Leveler 3 was received as a brown solid (87.0 g).
Example 4
(38) Sodium dicyanamide (96% purity grade; 18.6 g) and 1,3-phenylendiamine (21.6 g) were placed into a 250 ml flask and heated to 100° C. Then, concentrated hydrochloric acid (39.4 g) was added dropwise resulting in a temperature increase to 109° C. The reaction mixture was heated to 113° C. under a constant nitrogen stream for water removal. Due to the high viscosity, the distillation condenser was replaced by a reflux condenser immediately and methanol (120 ml) was added. After cooling to room temperature, the resulting sodium chloride precipitate was removed by filtration and, subsequently, the solvent was distilled from the remaining product solution at 40° C. and under reduced pressure at the rotary evaporator. Leveler 4 was received as a brown solid (41.6 g).
Example 5
(39) Sodium dicyanamide (96% purity grade; 18.6 g), diethylentriamine (2.0 g) and n-hexylene-1,6-diamine (20.9 g) were placed into a 250 ml flask and the reaction mixture was heated to 70° C. Then, concentrated hydrochloric acid (39.4 g) was added dropwise resulting in a temperature increase to 105° C. A constant nitrogen stream was applied to remove water and, then, the temperature was increased to 180° C. At this temperature, the distillation condenser was replaced by a reflux condenser and methanol (120 ml) was poured into the reaction mixture. After cooling to room temperature, the resulting sodium chloride precipitate was removed by filtration and, subsequently, the solvent was distilled from the remaining product solution at 40° C. and under reduced pressure at the rotary evaporator. Leveler 5 was received as a brownish solid (44.1 g).
Comparative Example 6
(40) A plating bath was prepared by combining DI water, 40 g/l copper as copper sulfate, 10 g/l sulfuric acid, 0.050 g/l chloride ion as HCl, 0.028 g/l of SPS and 2.00 ml/l of a 5.3% by weight solution in DI water of a suppressor being a EO/PO copolymer having a molecular weight of <13000 g/mole and terminal hydroxyl groups (PS151).
(41) A copper layer was electroplated onto a wafer substrate with feature sizes shown in
(42) The result is shown in
Example 7
(43) The procedure of example 6 was repeated except that 0.625 ml/l of a 1% by weight aqueous solution of polymeric biguanide compound leveler 1 as prepared in example 1 was added to the plating bath.
(44) A copper layer was electroplated onto a wafer substrate as described in example 6. The thus electroplated copper layer was cross-sectioned and investigated by SEM inspection.
(45) The result using a plating bath with leveler 1 as prepared in example 1 according to the present invention is shown in
Comparative Example 8
(46) A plating bath according to comparative example 6 was prepared.
(47) A copper layer was electroplated onto a wafer substrate with feature sizes shown in
(48) The result is shown in
Example 9
(49) A plating bath according to example 7 was prepared.
(50) A copper layer was electroplated onto a wafer substrate with feature sizes shown in
(51) The result is shown in
Example 10
(52) The plating bath of example 6 was repeated except that 0.3125 ml/l of a 1% by weight aqueous solution of polymeric biguanide compound leveler 1 as prepared in example 1 was added to the plating bath.
(53) A copper layer was electroplated onto a wafer substrate with feature sizes shown in
(54) The result is shown in
(55) The plating experiments with substrates carrying 100 nm wide trenches as described in examples 9 to 10 (
(56) Additionally plating experiments have been performed with substrates carrying 16 to 37 nm wide trenches (
(57) The use of a polymeric biguanide compound according to the present invention as levelling agent thus provides excellent levelling efficiency without interfering with the bottom-up-fill causing voids.
Comparative Example 11
(58) A copper plating bath was prepared by combining 40 g/l copper as copper sulfate, 10 g/l sulfuric acid, 0.050 g/l chloride ion as HCl, 0.100 g/l of an EO/PO copolymer suppressor, and 0.028 g/l of SPS and DI water. The EO/PO copolymer suppressor had a molecular weight of <5000 g/mole and terminal hydroxyl groups.
(59) A copper layer was electroplated onto a structured silicon wafer substrate purchased from SKW Associate Inc. containing trenches arranged as shown in
(60) Such wafer substrates were brought into contact with the above described plating bath at 25 degrees C. and a direct current of 5 mA/cm.sup.2 for 120 s followed by −10 mA/cm.sup.2 for 60 s was applied.
(61) The thus electroplated copper layer was investigated by profilometry inspection with a Dektak 3, Veeco Instruments Inc. The height difference between the patterned area (distance a) and unpatterned area (distance b) (see
(62)
Example 12
(63) The procedure of example 11 was repeated except that 1 ml/l of a stock solution containing 1% (w/w) of the active leveling agent of example 1 was added to the plating bath.
(64) A copper layer was electroplated onto a wafer substrate as described in example 11. The thus electroplated copper layer was investigated by profilometry as described in example 11.
(65)
Example 13
(66) The procedure of example 11 was repeated except that 1 ml/l of a stock solution containing 1% (w/w) of the active leveling agent of example 2 was added to the plating bath.
(67) A copper layer was electroplated onto a wafer substrate as described in example 11. The thus electroplated copper layer was investigated by profilometry as described in example 11.
(68) The values obtained from profilometry, as listed in table 2, show an excellent reduction of the mounding compared to example 11 without any leveling agent.
Example 14
(69) The procedure of example 11 was repeated except that 1 ml/l of a stock solution containing 1% (w/w) of the active leveling agent of example 3 was added to the plating bath.
(70) A copper layer was electroplated onto a wafer substrate as described in example 11. The thus electroplated copper layer was investigated by profilometry as described in example 11.
(71) The values obtained from profilometry, as listed in table 2, show a significant reduction of the mounding compared to example 11 without any leveling agent.
Example 15
(72) The procedure of example 11 was repeated except that 1 ml/l of a stock solution containing 1% (w/w) of the active leveling agent of example 4 was added to the plating bath.
(73) A copper layer was electroplated onto a wafer substrate as described in example 11. The thus electroplated copper layer was investigated by profilometry as described in example 11.
(74) The values obtained from profilometry, as listed in table 2, show an excellent reduction of the mounding compared to example 11 without any leveling agent.
Example 16
(75) The procedure of example 11 was repeated except that 1 ml/l of a stock solution containing 1% (w/w) of the active leveling agent of example 5 was added to the plating bath.
(76) A copper layer was electroplated onto a wafer substrate as described in example 11. The thus electroplated copper layer was investigated by profilometry as described in example 11.
(77) The values obtained from profilometry, as listed in table 2, show an excellent reduction of the mounding compared to example 11 without any leveling agent.
(78) TABLE-US-00002 TABLE 2 mounding [a-b, see FIG. 2A] area (i) area (ii) 0.130 micrometer 0.250 micrometer Leveler featured area featured area Prior art (example 11) 370 nm 123 nm 1 (example 12) −4 nm −10 nm 2 (example 13) 61 nm 12 nm 3 (example 14) 194 nm 91 nm 4 (example 15) 96 nm −5 nm 5 (example 16) 77 nm 38 nm