Thermoelectric materials and their manufacturing method
09941456 ยท 2018-04-10
Assignee
Inventors
Cpc classification
C01B19/002
CHEMISTRY; METALLURGY
B22F3/105
PERFORMING OPERATIONS; TRANSPORTING
C01P2004/80
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
International classification
B22F3/105
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a thermoelectric material with excellent thermoelectric conversion performance. The thermoelectric material includes a matrix having Cu and Se, a Cu-containing particle, and an Ag-containing structure.
Claims
1. A thermoelectric material expressed by Chemical Formula 1 below, the material comprising: a matrix having Cu and Se; a Cu-containing particle; and an Ag-containing particle,
Cu.sub.2Ag.sub.xSe<Chemical Formula 1> where 0<x0.6.
2. The thermoelectric material according to claim 1, wherein the Cu-containing particle is a nanoparticle.
3. The thermoelectric material according to claim 1, wherein the Ag-containing particle is a grain having a micrometer size.
4. The thermoelectric material according to claim 1, wherein the matrix includes a plurality of grains composed of Cu and Se and a plurality of grains composed of Cu, Ag and Se.
5. The thermoelectric material according to claim 4, wherein the Cu-containing particle is located at a grain boundary of the matrix.
6. The thermoelectric material according to claim 1, wherein in Chemical Formula 1, x satisfies a condition of 0.025x.
7. The thermoelectric material according to claim 1, wherein in Chemical Formula 1, x satisfies a condition of x0.2.
8. A method for manufacturing a thermoelectric material, comprising: forming a mixture by weighing and mixing Cu, Ag and Se according to Chemical Formula 1 below; and thermally treating the mixture under a temperature condition of 200 C. to 650 C. for 1 to 24 hours to synthesize a compound expressed by Chemical Formula 1 below:
Cu.sub.2Ag.sub.xSe<Chemical Formula 1> where 0<x0.6.
9. The method for manufacturing a thermoelectric material according to claim 8, further comprising: sintering the compound under pressure under a pressure condition of 30 MPa to 200 MPa and a temperature condition of 300 to 800 C. after the compound forming step is performed.
10. The method for manufacturing a thermoelectric material according to claim 9, wherein the sintering step is performed by hot pressing or spark plasma sintering.
11. The method for manufacturing a thermoelectric material according to claim 9, wherein the compound is ground into powder before it is sintered.
12. The method for manufacturing a thermoelectric material according to claim 8, wherein in the mixture forming step, Cu, Ag and Se in a powder form are mixed.
13. A thermoelectric conversion element, comprising a thermoelectric material defined in claim 1.
14. A thermoelectric power generator, comprising a thermoelectric material according to claim 1.
15. The thermoelectric material of claim 1, wherein the Cu-containing particle is a first grain and the Ag-containing particle is a second grain, and the thermoelectric material includes a plurality of the first and second grains.
Description
DESCRIPTION OF DRAWINGS
(1) The accompanying drawings illustrate a preferred embodiment of the present disclosure and together with the foregoing disclosure, serve to provide further understanding of the technical spirit of the present disclosure, and thus, the present disclosure is not construed as being limited to the drawing.
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BEST MODE
(10) Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Prior to the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation.
(11) Therefore, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the spirit and scope of the disclosure.
(12) A thermoelectric material according to the present disclosure may include a matrix having Cu and Se, a Cu-containing particle and an Ag-containing structure. In other words, the thermoelectric material of the present disclosure may further include a Cu-containing particle and an Ag-containing structure in addition to a matrix composed of a plurality of grains.
(13) The matrix may include a CuSe matrix and a CuAgSe matrix. Here, the CuSe matrix may represent a plurality of grains composed of Cu and Se, and the CuAgSe matrix may represent a plurality of grains composed of Cu, Ag and Se.
(14) The Cu-containing particle means a particle containing at least Cu, which may be understood as including a particle composed of only Cu and a particle containing at least one element other than Cu. For example, the Cu-containing particle of the present disclosure may include at least one of a Cu particle composed of only Cu and a Cu oxide such as Cu.sub.2O.
(15) In particular, in the thermoelectric material of the present disclosure, the Cu-containing particle may be present in a nanoparticle (nano-dot) form. In other words, the Cu-containing particle may have a particle diameter in a nanometer unit. For example, the Cu-containing particle may have a two-dimensional shape close to a circular or oval shape, and at this time a largest size may be 1 nanometer to 1000 nanometer. As described above, the thermoelectric material of the present disclosure may be regarded as a thermoelectric material including a CuSe matrix, a CuAgSe matrix and a Cu-containing nanoparticle.
(16) The Ag-containing structure means a structure including at least Ag, which may be mainly composed of only Ag and may also contain other components.
(17) Here, the Ag-containing structure may have a greater size than the Cu-containing particle. In particular, the Ag-containing structure may have a micrometer size, and in this aspect, the Ag-containing structure may be called a microstructure. For example, the Ag-containing structure may have a greatest length in the range of 1 micrometer to 1000 micrometer in a two-dimensional view.
(18) The thermoelectric material of the present disclosure may include a second phase containing Ag in addition to the CuSe matrix or the CuAgSe matrix and the Cu-containing particle, and the second phase may form a structure of a micrometer size (for example, several micrometers to several ten micrometers). In particular, such microstructures containing Ag may have a line shape extending substantially in one direction, different from the Cu-containing particle having a circle-like or oval-like shape.
(19) In addition, the microstructure may further include Cu and/or Se in addition to Ag. For example, the microstructure containing Ag may be a linear microstructure composed of Cu, Ag and Se.
(20) Meanwhile, the CuSe-based thermoelectric material of the present disclosure including the Cu-containing particle and the Ag-containing structure may be expressed by Chemical Formula 1 below.
Cu.sub.2Ag.sub.xSe<Chemical Formula 1>
(21) In Chemical Formula 1, 0<x0.6.
(22) Preferably, in Chemical Formula 1, it is desirable to satisfy a condition of 0.025x. In particular, in Chemical Formula 1, it is desirable to satisfy a condition of 0.05x.
(23) Also preferably, in Chemical Formula 1, it is desirable to satisfy a condition of x0.2.
(24) Further preferably, in Chemical Formula 1, it is desirable to satisfy a condition of x0.1. In particular, in Chemical Formula 1, it is desirable to satisfy a condition of x0.075. In the above condition, the thermoelectric material of the present disclosure may have further improved thermoelectric conversion performance.
(25) In addition, in Chemical Formula 1, x may satisfy a condition of 0.025<x<0.075. For example, in Chemical Formula 1, it is desirable to satisfy a condition of x=0.05. In this case, Chemical Formula 1 may be expressed as Cu.sub.2Ag.sub.0.05Se.
(26) In this instance, a second phase may be partially included in the thermoelectric material represented by Chemical Formula 1, and its amount may change based on a thermal treatment condition.
(27) The thermoelectric material of the present disclosure further includes Ag, compared with an existing compound semiconductor expressed as Cu.sub.2Se. In addition, Ag may configure a CuAgSe matrix together with Cu and Se. Moreover, due to the addition of Ag, Cu not configuring a CuSe matrix or a CuAgSe matrix may appear, and this Cu may be present solely as a single element or bonded to another element. At this time, Cu not bonded to Ag and Se as described above may be included in the form of a nanoparticle. This will be described in more detail with reference to experiment results.
(28)
(29) In more detail, in
(30) Referring to
(31) In particular, from the result of
(32) Meanwhile, in the thermoelectric material of the present disclosure, the CuSe matrix and/or the CuAgSe matrix may be composed of a plurality of grains. Here, the Cu-containing nanoparticle may be mainly formed at a plurality of grain boundaries of such a matrix.
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(34) First, referring to
(35) In other words, seeing the result of
(36) Therefore, based on the above results, it may be understood that the particle shown in the portion A1 of
(37) Meanwhile, if locations of nanoparticles in
(38) In addition, referring to
(39) Therefore, from the above results, the microstructure depicted in the portion A2 of
(40) Therefore, the thermoelectric material according to an embodiment of the present disclosure may include a Cu-containing nanoparticle and/or an Ag-containing microstructure (for example, a CuAgSe microstructure) in addition to the CuSe matrix and/or CuAgSe matrix having a plurality of grains. In this aspect of the present disclosure, phonon scattering may be generated due to the Cu-containing nanoparticle and/or the Ag-containing microstructure. Therefore, in the present disclosure, thermal conductivity may be lowered, and thus thermoelectric conversion performance may be improved.
(41) The thermoelectric material of the present disclosure may be fabricated according to the following method.
(42)
(43) As shown in
(44) In the mixture forming step S110, Cu, Ag and Se are mixed as raw materials to form a mixture. In particular, in the Step S110, Cu, Ag and Se may be weighed according to Chemical Formula 1, namely to conform to formula weights of Cu.sub.2Ag.sub.xSe (0<x0.6), and then mixed to form a mixture.
(45) Here, in the Step S110, Cu, Ag and Se in a powder form may be mixed. In this case, Cu, Ag and Se may be mixed more easily, which allows easier composing of Cu.sub.2Ag.sub.xSe.
(46) Meanwhile, in the mixture forming step S110, Cu, Ag and Se may be mixed by means of hand milling using a mortar, ball milling, planetary ball mill, and the like, but the present disclosure is not limited to these specific mixing methods.
(47) In the compound forming step S120, the mixture formed in the Step S110 is thermally treated to compose Cu.sub.2Ag.sub.xSe (0<x0.6). For example, in the Step S120, the mixture of Cu, Ag and Se is put into a furnace and heated at predetermined temperature for a predetermined time so that Cu.sub.2Ag.sub.xSe may be composed. Here, the Step S120 may be formed in a temperature range of 200 C. to 650 C. for 1 to 24 hours. For example, the Step S120 may be formed under a temperature condition of 500 C. for 15 hours.
(48) In the step S120, in order to form Cu.sub.2Ag.sub.xSe, the mixture of Cu, Ag and Se may be put into a hard mold and formed into pellets, and the mixture in a pellet form may be put into a fused silica tube and vacuum-sealed. Also, the vacuum-sealed first mixture may be put into the furnace and thermally treated.
(49) Preferably, as shown in
(50) Here, the step S130 may be performed by means of hot pressing (HP) or spark plasma sintering (SPS). The thermoelectric material according to the present disclosure may easily have a higher sintering density and a thermoelectric performance improvement effect, when sintered by means of pressure sintering.
(51) For example, the pressure sintering step may be performed under the pressure condition of 30 MPa to 200 MPa. Also, the pressure sintering step may be performed under the temperature condition of 300 C. to 800 C. Also, the pressure sintering step may be performed under the pressure and temperature conditions for 1 minute to 12 hours.
(52) Also, the step S130 may be performed in a vacuum state or in a state where gas such as Ar, He, N.sub.2, and the like containing some or no hydrogen is flowing.
(53) Also preferably, in the step S130, the compound formed in the step S120 may be ground into powder, and then pressure sintering may be performed. In this case, the sintering and measuring step may be more conveniently performed, and the sintering density may further increase.
(54) Meanwhile, in the method for manufacturing a thermoelectric material, even though it has been illustrated that Ag is mixed together with Cu and Se and then thermally treated all together, the present disclosure is not limited thereto.
(55) In particular, in a method for manufacturing a thermoelectric material according to another embodiment of the present disclosure, Cu and Se may be mixed and thermally treated to form Cu.sub.2Se, and then Ag is added thereto. In this case, the method for manufacturing a thermoelectric material according to the present disclosure may include mixing Cu and Se to form a first mixture, thermally treating the first mixture to form a Cu.sub.2Se compound, mixing the Cu.sub.2Se compound with Ag to form a second mixture, and thermally treating the second mixture to form a compound expressed as Chemical Formula 1.
(56) Hereinafter, the present disclosure will be described in detail through examples and comparative examples. The examples of the present disclosure, however, may take several other forms, and the scope of the present disclosure should not be construed as being limited to the following examples. The examples of the present disclosure are provided to more fully explain the present disclosure to those having ordinary knowledge in the art to which the present disclosure pertains.
Example 1
(57) Cu, Ag and Se in a powder form were weight to conform to the chemical formula of Cu.sub.2Ag.sub.0.025Se, and then put into an alumina mortar, followed by mixing. The mixed materials were put into a hard mold, formed into pellets, put into a fused silica tube, and vacuum-sealed. In addition, the resultant product was put into a box furnace and heated at 500 C., and after heating, was slowly cooled down to room temperature to obtain a Cu.sub.2Ag.sub.0.025Se compound.
(58) In addition, the Cu.sub.2Ag.sub.0.025Se compound was filled into a hard mold for hot pressing, and hot press sintering was performed thereto in the condition of 650 C. in a vacuum state to obtain a sample of Example 1. At this time, a sintering density was set to be 98% or above in comparison to a theoretical value.
Example 2
(59) Cu, Ag and Se in a powder form were weight to conform to the chemical formula of Cu.sub.2Ag.sub.0.05Se, and then mixed and composed in the same way as Example 1 to obtain a Cu.sub.2Ag.sub.0.05Se compound. In addition, the compound was sintered in the same way as Example 1 to obtain a sample of Example 2.
Example 3
(60) Cu, Ag and Se in a powder form were weight to conform to the chemical formula of Cu.sub.2Ag.sub.0.075Se, and then mixed and composed in the same way as Example 1 to obtain a Cu.sub.2Ag.sub.0.075Se compound. In addition, the compound was sintered in the same way as Example 1 to obtain a sample of Example 3.
Example 4
(61) Cu, Ag and Se in a powder form were weight to conform to the chemical formula of Cu.sub.2Ag.sub.0.1Se, and then mixed and composed in the same way as Example 1 to obtain a Cu.sub.2Ag.sub.0.1Se compound. In addition, the compound was sintered in the same way as Example 1 to obtain a sample of Example 4.
Comparative Example
(62) Cu and Se in a powder form were weight to conform to the chemical formula of Cu.sub.2Se, and then mixed and composed in the same way as Example 1 to obtain a Cu.sub.2Se compound. In addition, the compound was sintered in the same way as Example 1 to obtain a sample of the Comparative Example.
(63) As described above with reference to
(64) For the samples of Examples 1 to 4 and the sample of the Comparative Example, thermal diffusivity (TD) was measured at predetermined temperature intervals by using LFA457 (Netzsch). The measurement results are depicted in
(65) In addition, for the samples of Examples 1 to 4 and the sample of the Comparative Example, electrical conductivity and Seebeck coefficient were measured at predetermined temperature intervals by using ZEM-3 (Ulvac-Riko, Inc.). Among them, the measurement results of Seebeck coefficient (S) are depicted in
(66) In addition, ZT values were calculated by using the measured values. The calculation results are depicted in
(67) First, referring to the results of
(68) Next, referring to the results of
(69) In addition, if a ZT value of each sample is taken into consideration with reference to the results of
(70) In particular, it is observed that the thermoelectric materials of Examples 1 to 3 have very high ZT values in the overall temperature range of 200 C. to 600 C., compared with the thermoelectric material of the Comparative Example. Further, the thermoelectric materials of Examples 2 and 3, particularly Example 3, are greatly different from the thermoelectric material of the Comparative Example in the overall temperature range.
(71) In more detail, referring to the results of
(72) In addition, in a temperature condition of 300 C., the Comparative Example has a ZT value near 0.2, but Examples 1 to 4 have ZT values equal to or greater than 0.6, substantially equal to or greater than 0.8 (Examples 2 and 3).
(73) In addition, in a temperature condition of 400 C., the Comparative Example has a ZT value lower than 0.4, but Examples 1 to 3 have ZT values equal to or greater than 0.8, substantially equal to or greater than 1.0 (Example 2).
(74) In addition, in a temperature condition of 500 C., the Comparative Example has a ZT value lower than 0.6, but Examples 1 to 3 have ZT values equal to or greater than 1.0.
(75) In addition, in a temperature condition of 600 C., the Comparative Example has a ZT value lower than 1.0, but Examples 1 to 3 have ZT values equal to or greater than 1.4 which is very high.
(76) From the above, it may be understood that the thermoelectric material according to each embodiment of the present disclosure has greatly lower thermal diffusivity, a higher Seebeck coefficient and a greatly improved ZT value through the entire temperature range of 200 C. to 600 C., compared with the compound semiconductor of the Comparative Example. Therefore, the thermoelectric material of the present disclosure may be regarded as having excellent thermoelectric conversion performance.
(77) A thermoelectric conversion element according to the present disclosure may include the above thermoelectric material. Particularly, the thermoelectric material according to the present disclosure may greatly lower thermal diffusivity or conductivity and effectively improve a Seebeck coefficient and a ZT value in a broad temperature range, in comparison to traditional thermoelectric materials, particularly Cu.sub.2Se thermoelectric materials. Thus, the thermoelectric material according to the present disclosure may be used instead of traditional thermoelectric conversion materials or usefully applied to a thermoelectric conversion element in conjunction with traditional thermoelectric conversion materials.
(78) Further, the thermoelectric material according to the present disclosure may be used in a thermoelectric power generator designed for thermoelectric power generation using a waste heat source or the like. That is, the thermoelectric power generator according to the present disclosure includes the above thermoelectric material described above. The thermoelectric material according to the present disclosure exhibits a high ZT value in a broad temperature range, for example in a temperature range of 200 C. to 600 C., and thus may be more useful for thermoelectric power generation.
(79) Also, the thermoelectric material according to the present disclosure may be manufactured as a bulk-type thermoelectric material.
(80) The present disclosure has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the spirit and scope of the disclosure will become apparent to those skilled in the art from this detailed description.