GEARBOX AND STARTER ARRANGEMENT
20240392872 · 2024-11-28
Assignee
Inventors
- Christian Von Koenigsegg (Vejbystrand, SE)
- Emil LANGELAND LARSEN (ÄNGELHOLM, SE)
- Ruben LEND (VEJBYSTRAND, SE)
Cpc classification
F16H48/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gearbox for a road vehicle includes a gearbox case, a first shaft, and a second shaft, wherein the first shaft has a first end and a second end, the first end being configured to receive torque. A plurality of first gear assemblies is located inside the gearbox case, wherein each of the first gear assemblies includes a first gear wheel positioned on the first shaft, and a second gear wheel positioned on the second shaft. A starter-gear wheel is positioned on and attached to the first shaft, wherein the plurality of first gear assemblies is located between the starter-gear wheel and the first end of the first shaft.
Claims
1-15: (canceled)
16. A gearbox for a road vehicle, the gearbox comprising: a gearbox case; a first shaft and a second shaft; a plurality of first gear assemblies inside the gearbox case and operationally connecting the first shaft and the second shaft; and a starter-gear wheel centered on and attached to the first shaft, wherein the first shaft has a first end and a second end, wherein the first end is configured to receive torque, wherein each of the first gear assemblies comprises a first gear wheel centered on the first shaft and a second gear wheel centered on the second shaft, and the wherein the plurality of first gear assemblies is located between the starter-gear wheel and the first end of the first shaft.
17. The gearbox according to claim 16, further comprising: an electric starter motor; a pinion shaft operationally connected to the electric motor; and a first pinion fixed to the pinion shaft and cooperating with the starter-gear wheel.
18. The gearbox according to claim 16, further comprising: a third shaft; and a plurality of second gear assemblies inside the gearbox case and operationally connecting the second shaft and the third shaft; wherein each of the second gear assemblies comprises a third gear wheel centered on the second shaft and a fourth gear wheel centered on the third shaft.
19. The gearbox according to claim 18, further comprising a bevel gear operationally connected to the third shaft, wherein the starter-gear wheel is at least in part positioned between the bevel gear and the first shaft.
20. The gearbox according to claim 16, further comprising: a counter shaft; a reverse-gear assembly inside the gearbox case and operationally connecting the first shaft and the second shaft via the counter shaft; and a first pump operationally connected to the counter shaft and configured to generate a pressure in a first fluid, wherein the pressure in the first fluid is generated by a rotation of the counter shaft.
21. The gearbox according to claim 20, wherein the gearbox case forms a first enclosed space, wherein the plurality of first gear assemblies is located within the first enclosed space, and wherein the gearbox is configured to release the first fluid pressurized by the first pump within the first enclosed space.
22. The gearbox according to claim 16, further comprising a second pump operationally connected to the first shaft and configured to generate a pressure in a second fluid.
23. The gearbox according to claim 22, wherein each of the first gear assemblies comprises a hydraulically operated wet clutch configured to engage and disengage the first gear assembly, wherein the gearbox further comprises a control unit operationally connected to the wet clutch of each of the first gear assemblies and to the second pump, and wherein the control unit is configured to individually control a supply of the pressurized second fluid to each wet clutch.
24. The gearbox according to claim 23, wherein each wet clutch is centered on one of the first shaft and the second shaft and is individually coupled to the control unit by a hydraulic conduit, wherein the control unit supplies the wet clutch with the second fluid via the hydraulic conduit, wherein each of the first and second shafts upon which a wet clutch is centered is hollow, and wherein each hydraulic conduit extends from outside the gearbox case to the wet clutch via the hollow interiors of the first and second shafts.
25. The gearbox according to claim 18, wherein the gearbox case forms a first enclosed space, and the plurality of first gear assemblies and the plurality of second gear assemblies are located within the first enclosed space, wherein the gearbox case forms a third-shaft aperture through which the third shaft extends from the first enclosed space, and wherein the gearbox further comprises a seal configured to prevent a fluid from passing through the third-shaft aperture.
26. The gearbox according to claim 18, wherein the gearbox case forms an enclosed space, wherein the plurality of first gear assemblies is located within the enclosed space, wherein the gearbox further comprises a differential within the enclosed space and operationally connected to the third shaft, and wherein the gearbox is configured to release a fluid within the enclosed space at the plurality of first gear assemblies and at the differential.
27. The gearbox according to claim 26, further comprising: a sump configured to collect the fluid released within the enclosed space; and a recirculation system configured to recirculate the fluid collected by the sump back to the enclosed space for release within the enclosed space.
28. The gearbox according to claim 27, wherein the sump is a dry sump, the gearbox further comprising a reservoir in fluid communication with the dry sump and configured to store fluid collected by the dry sump.
29. The gearbox according to claim 16, wherein the gearbox is configured to be operatively connected to an internal combustion engine in the road vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0104] A more complete understanding of the abovementioned and other features and advantages of the proposed technology will be apparent from the following detailed description of preferred embodiments of the proposed technology in conjunction with the appended drawings, wherein:
[0105]
[0106]
[0107]
[0108]
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[0110]
DETAILED DESCRIPTION OF THE DRAWINGS
[0111]
[0112] The first shaft 14 receives torque to the gearbox 10 from an engine 56 via a crank shaft 60, and the third shaft 18 delivers torque from the gearbox 10. The second shaft 16 is arranged to transfer torque from the first shaft 14 to the third shaft 18, and vice versa at engine breaking.
[0113] The first shaft 14 has a first end 102 and a second end 104. The crank shaft 60 of the engine 56 is permanently connected to the first end 102 of the first shaft 14 of the gearbox 10 without any clutch or torque converting mechanism therebetween, such as a gear set or a torque converter, between the engine 56 and the gearbox 10.
[0114] The engine 56 also has no flywheel for the purpose smoothing out the intermittent torque output of the engine 56. Instead, the moment of inertia of the first shaft 14 of the gearbox 10 and the components thereon is sufficient to achieve this function.
[0115] A starter-gear wheel 106 is centered and rigidly attached to the first shaft 14, as illustrated in
[0116]
[0117] Three second gear wheels 24 are positioned on and rotationally fixed to the second shaft 16. The second gear wheels 24 differ in diameter from each other. Further, three third gear wheels 32 are positioned on the second shaft 16. The third gear wheels 32 differ from each other in diameter. One of the third gear wheels 32 is positioned adjacent and connected to a wet clutch 36. This third gear wheel 32 is rotationally supported relative to the second shaft 16 by a bearing (not shown). The other third gear wheels 32 are fixed to the second shaft 16. An eighth gear wheel 47 is positioned adjacent and connected to a wet clutch 48. Both these components are positioned on the second shaft 16. The eighth gear wheel 47 is rotationally supported relative to the second shaft 16 by way of a bearing (not shown).
[0118] The third shaft 18 has a first end 130, and a second end 131. Three fourth gear wheels 36 are centered on the third shaft 18 and differ in diameter from each other. Further, two wet clutches 36 are positioned on the third shaft 18 and connected to two of the fourth gear wheels 36, which are rotationally supported relative to the third shaft 18 by way of bearings (not shown). The third shaft 18 forms a bevel-gear pinion 140 that meshes with a bevel-gear wheel 142. A gear-output shaft 144 is fixed at the center of the bevel-gear wheel. The bevel-gear pinion 140 and the bevel-gear wheel 142 jointly forms a bevel gear 132 that is operationally connected to the third shaft 18.
[0119] A sixth gear wheel 44 and a seventh gear wheel 46 are centered on and fixed to the counter shaft 38. A first pump 156 is operationally connected to the counter shaft 38 and generates a pressure and flow of a first fluid at a rotation of the counter shaft 38.
[0120] A second pump 158 is operationally connected to the second end of the first shaft 14. The second pump generates a pressure and flow of a second fluid
[0121] The gearbox further has an electric starter motor 112. A pinion shaft 116 is connected to the rotor (not shown) of the electric starter motor 112. The pinion shaft 116 forms a first pinion 118, which means that first pinion is fixed to and centered on the pinion shaft 116.
[0122] The dashed lines in
[0123] Further, the dashed lines between the third gear wheels 32, positioned on the second shaft 16, and the fourth gear wheels 34, positioned on the third shaft 18, show that each of the third gear wheels 32 meshes with a respective fourth gear wheel 34. Either the third gear wheel 32 or the fourth gear wheel 34 of each pair is connected to a wet clutch 34, as illustrated in
[0124] The fifth gear wheel 42 meshes with the sixth gear wheel 44, which is indicated in
[0125] If the wet clutch 26 of one of the first gear assemblies 20 and the wet clutch 36 of one of the second gear assemblies 30 are engaged and all other wet clutches 26 and 36 are disengaged, torque will be transferred from the first shaft 14 to the third shaft 18. The torque is also converted, and the conversion depends on which of the wet clutches 26 and 36 that are engaged.
[0126] If all the wet clutches 26 of the first gear assemblies 20 are disengaged, no torque will be transferred from the first shaft 14 to the third shaft 18. Similarly, if all the wet clutches 36 of the second gear assemblies 30 are disengaged, no torque will be transferred from the first shaft 14 to the third shaft 18. There are no other mechanisms for transferring torque between the first shaft 14 and the third shaft. This means that the gearbox 10 does not convert, or convey, a torque received by the first shaft 14 to a torque delivered by the third shaft 18 if no wet clutch 26 or 36 of the gear assemblies 20 or 30 is engaged. This also means that none of the shafts 14, 16, and 18 are permanently rotationally locked with respect to one another.
[0127] Schematic cross-sections of an embodiment of the proposed gearbox 10 are illustrated in
[0128] As shown in
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[0133]
[0134] A third rotary union 174 is positioned at the third-shaft aperture 138 and connected to the bevel-gear pinion 140 formed by the third shaft 18. The third rotary union 174 leads the second fluid from outside the gearbox case to inside the third shaft 18.
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[0139] Details of an alternative embodiment of the proposed gearbox 10 are schematically illustrated in
[0140] The
[0141] In addition to the first enclosed space 134 in which the different gear assemblies 20, 30, and 40 are located, the gearbox case 12 also forms a second enclosed space 136 that is fluid-tight and in which the differential 150 is located. The second enclosed space is separate from the first enclosed space 134 preventing any fluid passing therebetween, such as a differential oil in the second enclosed space 134 entering the first enclosed space 134. This way, fluids in the first enclosed space 134 and the second enclosed space 136 are not mixed. In alternative embodiments the second enclosed space 136 is joined to the first enclosed space 134 and jointly forms a single enclosed space. Such an embodiment is further described in relation to
[0142]
[0143]
[0144] The gearbox 10 is configured to release the first fluid pressurized by the first pump 156 at the first gear assemblies 20 and the second gear assemblies 30 for lubricating and cooling the rotating components of the gear assemblies 20 and 30. The second fluid is used as a hydraulic fluid for controlling the operation of the wet clutches 26 and 36, see further
[0145] Each shaft 14, 16, and 18 has a hollow interior, see further
[0146] The second pump 158 is in fluid communication with the wet clutch 26 or 36 of each gear assembly 20 or 30 via a hydraulic conduit 190 that extend from outside the gearbox case 12 via the rotary unions 164, 172, or 174 and the hollow interior of the shaft 12, 13, or 14. The second fluid is released into the first enclosed space 134 by the wet clutches 26 and 36, as described above.
[0147] The first pump 156 and the third pump 176 employed for lubrication and cooling are low-pressure pumps, while the second pump 158 employed for hydraulic control of the wet clutches 26 and 36 is a high-pressure pump.
[0148] The dry sump 166 formed by the gearbox case 12 collects the fluids that are released within the first enclosed space 134. This means that the first, second, and third fluids are mixed within the enclosed space 134 and in the sump 166. The fluids are a synthetic oil of the same type.
[0149] The gearbox 10 has a recirculation system 186 that recirculate fluids collected by the sump 166 back to the first enclosed space 134 for release within the first enclosed space 134. The gearbox 10 has a reservoir 180 in fluid communication with the sump 166 that stores the fluid collected by the sump 166. A deaeration filter 182 is positioned between sump 166 and the reservoir 180. The first pump 156, the second pump 158, and the third pump 178 are in fluid communication with the reservoir 180, which means that they are also in fluid communication with the dry sump 166. A particle filter 184 is positioned between the reservoir 180 and each of the pumps 156, 158, and 178. This way, the fluid collected by the sump 166 is supplied to the first pump 156, second pump 158, and third pump 178 as the first fluid, second fluid, and third fluid, respectively. The filters 182 and 184, the reservoir 180, and the pumps 156, 158, and 178 form part of the recirculation system 186.
[0150] As explained above, the first fluid, the second fluid, and the third fluid are released and mixed within the first enclosed space 134 formed by the gearbox case 12 and the sump 166 formed by the gearbox case 12 collects the released fluids. The first pump 156 and the gearbox case 12 form part of a first fluid loop circulating the fluid collected by the sump 166 as the first fluid. Similarly, the second pump 158 and the gearbox case 12 form part of a second fluid loop circulating the fluid collected by the sump 166 as the second fluid, and the third pump 178 and the gearbox case 12 form part of a third fluid loop circulating the fluid collected by the sump 166 as the third fluid.
[0151] The gearbox further has a control unit 188 located outside the gearbox case 12. The control unit 188 has a valve arrangement (not shown) that is coupled to the second pump 158 and to each of the hydraulic conduits 190, which in turn are connected to the wet clutches 26 and 36 of the gear assemblies 20 and 30. The valve arrangement can regulate the flow of the second fluid from the second pump 158 to each of the wet clutches 26 and 36. This way, the function of the wet clutches 26 and 36 is hydraulically controlled and they can be individually engaged and disengaged by the control unit 188.
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ITEM LIST
[0153] 10 gear box [0154] 12 gearbox case [0155] 14 first shaft [0156] 16 second shaft [0157] 18 third shaft [0158] 20 first gear assembly [0159] 22 first gear wheel [0160] 24 second gear wheel [0161] 26 wet clutch of first gear assembly [0162] 30 second gear assembly [0163] 32 third gear wheel [0164] 34 fourth gear wheel [0165] 36 wet clutch of second gear assembly [0166] 38 counter shaft [0167] 40 reverse gear assembly [0168] 42 fifth gear wheel [0169] 44 sixth gear wheel [0170] 46 seventh gear wheel [0171] 47 eight gear wheel [0172] 48 wet clutch of reverse gear assembly [0173] 52 vehicle [0174] 54 powertrain [0175] 56 engine [0176] 60 crank shaft [0177] 64 drive axles [0178] 65 drive-axle wet clutch [0179] 66 rear wheels [0180] 102 first end of first shaft [0181] 104 second end of first shaft [0182] 106 starter-gear wheel [0183] 110 first first-shaft aperture [0184] 112 starter motor [0185] 114 starter-ring gear [0186] 116 pinion shaft [0187] 118 first pinion [0188] 120 pinion-shaft aperture [0189] 122 conical portion [0190] 124 wide end of conical portion [0191] 125 narrow end of conical portion [0192] 126 concave side [0193] 128 convex side [0194] 130 first end of third shaft [0195] 132 bevel gear [0196] 134 first enclosed space [0197] 136 second enclosed space [0198] 138 third-shaft aperture [0199] 140 bevel-gear pinion/second end of third shaft [0200] 142 bevel-gear wheel [0201] 144 gear-output shaft [0202] 146 first end of gear-output shaft [0203] 148 second end of gear-output shaft [0204] 150 differential [0205] 152 first gear-output shaft [0206] 154 second gear-output shaft [0207] 156 first pump [0208] 158 second pump [0209] 160 second first-shaft aperture [0210] 164 first rotary union [0211] 166 sump [0212] 168 second-shaft aperture [0213] 170 second end of the second shaft [0214] 172 second rotary union [0215] 174 third rotary union [0216] 176 carrier [0217] 178 third pump [0218] 180 reservoir [0219] 182 deaeration filter [0220] 184 particle filter [0221] 186 recirculation system [0222] 188 control unit [0223] 190 hydraulic conduits