Control unit for a battery system
11495836 · 2022-11-08
Assignee
Inventors
- Peter Kurcik (Sankt Nikolai im Sausal, AT)
- Markus Pretschuh (Graz, AT)
- Maximilian Hofer (Hartberg, AT)
Cpc classification
H02H1/0092
ELECTRICITY
H01M2010/4271
ELECTRICITY
H01M10/425
ELECTRICITY
H01M2010/4278
ELECTRICITY
H01M10/48
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01R31/382
PHYSICS
H02H3/05
ELECTRICITY
H01M2220/20
ELECTRICITY
H02J7/0068
ELECTRICITY
International classification
H02J7/00
ELECTRICITY
Abstract
A control unit for a battery system, comprising: a microcontroller configured to generate a first control signal; a monitoring unit configured to generate a fault signal indicative of the operational state of the microcontroller; a first signal source configured to generate a state signal indicative of a system state; a comparator circuit configured to generate an intermediate control signal based on a first control signal and a fault signal; the comparator circuit further comprising a comparator node, the comparator circuit configured to transmit the intermediate control signal to the comparator node; wherein the first signal source is connected to the comparator node to transmit the state signal to the comparator node; the comparator circuit further comprises a comparator connected to the comparator node and configured to generate a switch control signal based on a voltage on the comparator node and based on a threshold voltage.
Claims
1. A control unit for controlling a power switch of a battery system, comprising: a microcontroller configured to generate a first control signal; a monitoring unit configured to detect an operational state of the microcontroller and configured to generate a fault signal indicating the operational state of the microcontroller; a first signal source configured to generate a state signal indicating a system state; and a comparator circuit configured to receive the first control signal and the fault signal and configured to generate an intermediate control signal based on the first control signal and the fault signal, the comparator circuit comprising a comparator node, wherein the comparator circuit is configured to transmit the intermediate control signal to the comparator node, wherein the first signal source is connected to the comparator node to transmit the state signal to the comparator node, wherein the comparator circuit further comprises a comparator connected to the comparator node and is configured to generate a switch control signal for controlling the power switch based on a voltage of the comparator node and based on a threshold voltage, and wherein a first input of the comparator is connected to the comparator node and a second input of the comparator is configured to receive the threshold voltage.
2. The control unit of claim 1, wherein the microcontroller is configured to generate a second control signal and the comparator circuit is configured to receive the first control signal, the second control signal and the fault signal, and configured to generate an intermediate control signal based on the first control signal, the second control signal and the fault signal and configured to transmit the intermediate control signal to the comparator node.
3. The control unit of claim 2, wherein the comparator node is interconnected between a first resistor and a second resistor, wherein the first resistor is connected to the microcontroller via a first control line to receive the first control signal, wherein the second resistor is connected to the microcontroller via a second control line to receive the second control signal.
4. The control unit of claim 2, further a latch unit interconnected between the comparator node and the microcontroller, wherein a first input of the latch unit is connected to the microcontroller to receive one of the first and second control signals, and a second input of the latch unit is connected to the monitoring unit to be controlled by the fault signal, and wherein the latch unit is configured to latch a previous output, when the latch unit receives a fault signal indicative of a fault state of the microcontroller.
5. The control unit of claim 2, wherein an AND-operator is interconnected between the comparator node and the microcontroller, wherein a first input of the AND-operator is connected to the microcontroller to receive one of the first and second control signals, and a second input of the AND-operator is connected to the monitoring unit to receive the fault signal.
6. The control unit of claim 5, further comprising a time delay unit interconnected between the latch unit and the microcontroller and/or interconnected between the AND-operator and the microcontroller, wherein the time delay unit is configured to delay the first and/or the second control signal by a predetermined time.
7. The control unit of claim 1, wherein the comparator circuit comprises a diode interconnected between the first signal source and the comparator node.
8. The control unit of claim 1, wherein the comparator node is connected to the microcontroller to receive a diagnostic signal indicative of a present voltage on the comparator node.
9. The control unit of claim 1, comprising a first timer connected to the monitoring unit to receive the fault signal and configured to be activated by fault signal, when the fault signal is indicative of a fault state of the microcontroller, wherein the first timer is connected to a second signal source and configured to activate the second signal source after a first time period, the second signal source further connected to the comparator node.
10. The control unit of claim 9, further comprising a second timer connected to the monitoring unit to receive the fault signal and configured to be activated by the fault signal, in response to the fault signal indicating a fault state of the microcontroller, wherein the second timer is configured to shut down a power supply of the comparator, in response to the second time period being lapsed, wherein the second time period larger than the first time period.
11. The control unit of claim 2, wherein the intermediate signal is lower than the threshold voltage, in response to the first and/or the second control signal being generated in response to a detected system fault; and the state signal is lower than the threshold voltage, in response to the state signal indicating a system fault.
12. The control unit of claim 1, wherein the comparator comprises a third resistor interconnected between the output of the comparator and the first input of the comparator.
13. The control unit of claim 1, wherein the comparator comprises a supply voltage connected in series with a fourth resistor and a fifth resistor, wherein the second input of the comparator is connected to a node interconnected between the fourth resistor and the fifth resistor.
14. A battery system comprising a plurality of battery cells electrically connected between a high voltage node and a low voltage node, a power switch interconnected between the high voltage node and the low voltage node, and a control unit according to claim 1, wherein the output of the comparator of the control unit is connected to a power switch driver of the power switch.
15. An electric vehicle including a battery system according to claim 14.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features will become apparent to those of ordinary skill in the art by describing in more detail aspects of some example embodiments with reference to the attached drawings in which:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6) Reference will now be made in more detail to aspects of some example embodiments, which are illustrated in the accompanying drawings. Effects and characteristics of the example embodiments, and implementation methods thereof will be described with reference to the accompanying drawings. In the drawings, like reference numerals denote like elements, and redundant descriptions are omitted. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Further, the use of “may” when describing embodiments of the present invention refers to “one or more embodiments of the present invention.”
(7) It will be understood that although the terms “first” and “second” are used to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, a first element may be named a second element and, similarly, a second element may be named a first element, without departing from the scope of the present invention.
(8) In the following description of embodiments of the present invention, the terms of a singular form may include plural forms unless the context clearly indicates otherwise.
(9) It will be further understood that the terms “include,” “comprise,” “including,” or “comprising” specify a property, a region, a fixed number, a step, a process, an element, a component, and a combination thereof but do not exclude other properties, regions, fixed numbers, steps, processes, elements, components, and combinations thereof.
(10) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and/or the present specification, and should not be interpreted in an idealized or overly formal sense, unless expressly so defined herein.
(11)
(12)
(13) The control unit 1 further comprises a monitoring unit 20. The monitoring unit 20 is configured to detect an operational state of the microcontroller 10. Further, the monitoring unit 20 is configured to generate a fault signal 22 indicative of the operational state of the microcontroller 10. For example, the fault signal may have a high level voltage, when the microcontroller 10 is in a normal state or a properly functioning state and a zero voltage value, when the microcontroller 10 is in a faulty state. According to some example embodiments, the monitoring unit 20 may be a monitoring chip, for example, a system basis chip but embodiments according to the present invention are not restricted thereto. The monitoring unit 20 may be integrated in the microcontroller 10 or a separate unit.
(14) The control unit 1 further comprises a first signal source 30 configured to generate a state signal 31 indicative of a system state. A system fault may be, for example, an over current, a crash, or a state signal of an analog front end, for example a too high temperature or a voltage drop of battery cells, but embodiments according to the present invention are not restricted thereto. Again, a low voltage level of the state signal 31 may refer to a detected fault state.
(15) The control unit 1 further comprises a comparator circuit 40 configured to receive the first control signal 12 and the fault signal 22. The comparator circuit 40 of an example embodiment is disclosed in
(16) The comparator circuit 40 is configured to generate an intermediate control signal 41 based on the first control signal 12 and the fault signal 22. The comparator circuit 40 further comprises a comparator node n0. The comparator circuit 40 is thereby configured to transmit the intermediate control signal 41 to the comparator node n0, as it can be seen schematically in
(17) Further, as can be seen in
(18) As illustrated in the present example embodiment of
(19) The first signal source 30 can trigger a signal to the comparator node n0 to subsequently trigger the power switch driver 110 at any time, for example, when a fault state of the microcontroller 10 is detected.
(20) The state signal and the intermediate control signal 41 are transmitted to the comparator node n0. Thus, the comparator node n0 contains diagnostic information which can be used for diagnostic purpose. The present invention allows diagnosing all input signals transmitted to the comparator node n0. Also, as can be seen in
(21) The comparator node n0 may be, as illustrated in
(22) Similarly, the second resistor R2 may be connected to the microcontroller 10, e.g. via a second control line 13, to receive the second control signal 14. Also here, the second control signal 14 is transmitted to the second resistor R2 and then to the comparator node n0. Thus, according to some example embodiments, the first resistor R1 and the second resistor R2 form a resistive voltage divider which transmits an intermediate control signal 41, weighted by the resistors and the fault signal 22, to the comparator node n0. According to some example embodiments, the resistor R1 is equal to (e.g., has an equal resistance as) the second resistor R2. For example, the resistors may have a resistance of 10 kΩ, but embodiments according to the present invention are not restricted thereto.
(23) When, for example, the first control signal 12 has a high value of 5V and the second control signal 14 has a high value of 5V, the comparator node b0 may be held on 5V. In case when only one of the control signals has a high voltage level, the voltage level of the intermediate control signal 41 may be 2.5 V, for example. A threshold voltage Vth may be set such that the voltage of the intermediate control signal 41 is only higher than the threshold voltage Vth, when both the first and the second control signal 12, 14 have a high voltage level. For example, the threshold voltage may be 2.7 volts (V), or more general, between 2.5 V and 5 V or between 2.7 V and 3 V, as example. The above described concept also applies to the simplified version where only one control signal is present.
(24) That is, according to some example embodiments, the intermediate signal 41 may be higher than the threshold voltage Vth when the first and the second control signal 12, 14 are generated in response to a detected normal state of the system and the power switch is then closed. Further, the state signal 31 may be higher than the threshold voltage Vth when the state signal 31 is indicative of an ok system state. Reversely, the intermediate signal 41 may be lower than the threshold voltage Vth when the first and/or the second control signal 12, 14 are generated in response to a detected fault state of the system and the power switch may be opened via the comparator. Further, the state signal 31 may be lower than the threshold voltage Vth, in particular on zero voltage, when the state signal 31 is indicative of a system fault and. Then, the voltage on the comparator node n0 is pulled down and thus the power switch opened, see also the description below. In the latter case, the signal source can prompt an opening of the switch at any time if necessary.
(25) The comparator circuit 40 may further comprise an AND-operator 70, as can be viewed in
(26) Here, in this example, a first input of the AND-operator 70 is connected to the microprocessor to receive the first control signal 12. A second input of the AND-operator 70 may be connected to the monitoring unit 20 to receive the fault signal 22 from the monitoring unit 20 as second input. In case of a faulty state of the microcontroller 10, the fault signal 22 may be on a zero voltage level. Then, the output voltage is kept zero regardless of the first control signal 12, such that a high voltage output and thus a closing of the power switch by the microcontroller 10 is efficiently prevented.
(27) The comparator circuit 40 may further comprise a latch unit 60 interconnected between the comparator node n0 and the microcontroller 10.
(28) A first input of the latch unit 60 may be connected to the microcontroller 10 to receive the second control signal 14. A second input may be connected to the monitoring unit 20 to receive the fault signal 22. Thereby, the latch unit 60 is controlled by the fault signal 22. The latch unit may be a transparent latch. The latch unit 60 may be configured to latch the previous output, when the latch unit 60 receives a fault signal 22 indicative of a fault state of the microcontroller 10. Then, regardless of the second control signal 14, the output is held fixed and a faulty controlling of the microcontroller is effectively prevented. The fault signal 22 may be transmitted to both the AND-operator 70 and the latch unit 60 via node n4.
(29) The control unit 1 may further comprise a time delay unit 65 interconnected between the latch unit 60 and the microcontroller 10. Further, a time delay unit 65 is here in this example interconnected between the AND-operator 70 and the microcontroller 10. Thereby, the time delay unit 65 may be configured to delay the first and the second control signal 12, 14 by a time period (e.g., a set or predetermined amount of time). The time period (e.g., the set or predetermined time period) may thereby be equal or larger to the detection time the monitoring unit 20 needs to detect a fault state. Accordingly, instances of a faulty microcontroller 10 transmitting a faulty control signal to the comparator node n0 before the monitoring unit has detected the fault state of the microcontroller may be prevented or reduced.
(30) As can be seen in
(31) When the state signal 31 is low due to detection of a fault state the first diode D1 may pull down the voltage on the comparator node n0 below the threshold Vth. Such case may then refer to a case where a system fault is detected by the first signal source 30. By use of the diode D1 the signal source 30 may thus only be able to open/disable the power switch and not to close the power switch.
(32) Further, also a second signal source 32 may be connected to the comparator node n0. Also here, a seventh resistor R7 and a second diode D2 may be provided to prevent the above mentioned effect. More than two signal sources 30, 32 may be connected to the comparator node n0. Thus, embodiments according to the present invention may enable simultaneous handling of a multitude of signal sources.
(33) The comparator node n0 may be, as can be seen in
(34) The comparator 50 may further comprise a third resistor R3 interconnected between the output of the comparator 50 and a first input 51 of the comparator 50 which is connected to the comparator node n0, here via node n2. Thereby, the third resistor R3 may provide a hysteresis via the feedback circuit. The switch control signal 43 is thereby stabilized. The value of R3 may be adjusted also in connection with the resistors R1 and R2.
(35) The comparator 50 may further comprise a supply voltage V1 to supply the comparator 50 connected to a supply input of the comparator 50. The other supply voltage may be grounded, as can be viewed in
(36) Referring to
(37) A first timer 80 may be connected to the monitoring unit 20 to receive the fault signal 22. The first timer 80 may be configured to be activated by the fault signal 22, when the fault signal 22 is indicative of a fault state of the microcontroller 10, see point B in
(38) Before the detection of the fault, during a normal operation mode, see interval A in
(39) The first signal source 30 may be a current comparator with a threshold current of I′.sub.max and may be connected to the comparator node n0, but embodiments according to the present invention are not restricted to a current observation. Also, other signal sources may be used, e.g. for temperature, cell voltage, crash signal, etc., see also the description above.
(40) Further, at time point B loads 130, see
(41) In the first time period T1, the diagnostic information from the comparator node n0 as described may be used to reset the microcontroller 10.
(42) The first timer 80 may be, as can be seen in
(43) The control unit 1 may further comprise a second timer 82, see
(44)
(45) A power switch 120 may be interconnected between the high voltage node 101 and the low voltage node 102. The control unit 1 according to one of the above described embodiments may be connected with the output of the comparator to a power switch driver 110 of the power switch 120 to transmit the generated switch control signal 43 to the power switch driver 110. Thereby, the control unit 1 may control the power switch via the switch control signal 43. Further, an example load 130 is depicted which consumes the current I of the battery system 100.
(46) Further several additional sensor lines 140, 142, 144 are shown, which may refer to signal sources 30, 32, e.g. comparators, of the control unit 1 as described above. For example a sensor line 142 may refer to temperature measurement, sensor lines 144 to voltage measurement and sensor line 140 to a current measurement via a shunt resistor 150. A first signal source 30 may be a comparator controlling a temperature to be below a threshold temperature, a comparator controlling a current a maximum current from I′.sub.max to I″.sub.max, see above, or a comparator for a voltage below a threshold voltage, but the invention is not restricted thereto and also other signal sources may be included in the control unit 1.
(47) The electronic or electric devices and/or any other relevant devices or components according to embodiments of the present invention described herein may be implemented utilizing any suitable hardware, firmware (e.g. an application-specific integrated circuit), software, or a combination of software, firmware, and hardware. For example, the various components of these devices may be formed on one integrated circuit (IC) chip or on separate IC chips. Further, the various components of these devices may be implemented on a flexible printed circuit film, a tape carrier package (TCP), a printed circuit board (PCB), or formed on one substrate. Further, the various components of these devices may be a process or thread, running on one or more processors, in one or more computing devices, executing computer program instructions and interacting with other system components for performing the various functionalities described herein. The computer program instructions are stored in a memory which may be implemented in a computing device using a standard memory device, such as, for example, a random access memory (RAM). The computer program instructions may also be stored in other non-transitory computer readable media such as, for example, a CD-ROM, flash drive, or the like. Also, a person of skill in the art should recognize that the functionality of various computing devices may be combined or integrated into a single computing device, or the functionality of a particular computing device may be distributed across one or more other computing devices without departing from the scope of the example embodiments of the present invention.
(48) The referred drawings and the detailed description of the disclosure described are merely example embodiments of the disclosure, are used for merely describing aspects of some example embodiments the disclosure, and are not intended to limit the meaning and the scope of embodiments according to the disclosure as defined in the claims and their equivalents. Therefore, those skilled in the art may understand that various modifications and equivalent other embodiments are possible from these. Thus, the true scope of the disclosure should be determined by the technical spirit of the appended claims and their equivalents.
LIST OF SOME OF THE REFERENCE SYMBOLS
(49) 1 control unit 10 microcontroller 11 first control line 12 first control signal 13 second control line 14 second control signal 16 diagnostic signal 20 monitoring unit 22 fault signal 30 first signal source 31 first state signal 32 second signal source 33 second state signal 40 comparator circuit 41 intermediate control signal 43 switch control signal 50 comparator 51 first input 52 second input n0 comparator node n1 node n2 node n3 node n4 node 60 latch unit 65 time delay unit 70 AND-operator 80 first timer 82 second timer T1 first time period T2 second time period V1 power supply V2 power supply R1 first resistor R2 second resistor R3 third resistor R4 fourth resistor R5 fifth resistor R6 sixth resistor R7 seventh resistor D1 first diode D2 second diode Vth threshold voltage 100 battery system 101 high voltage node 102 low voltage node 103 battery cell 110 power switch driver 120 power switch 130 loadClaims