Printer
12151487 ยท 2024-11-26
Assignee
Inventors
Cpc classification
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
B65H26/08
PERFORMING OPERATIONS; TRANSPORTING
B41J15/042
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A printer includes a housing storing a rolled sheet and having an opening, a head, a cover covering the opening, a first flapper attached to the cover via a first shaft at a first end of the flapper, pivoting around the shaft, and biased to press the sheet with a second end thereof, the first end being closer to a front side of the cover than the second end, a second flapper attached to the cover via a second shaft at a first end of the second flapper and pivoting around the second shaft, a second end of the second flapper being closer to the front side than the first end and slidably connected to a center portion of the first flapper, and a sensor detecting that a remaining amount of the sheet has decreased to a predetermined amount, based on an angle by which the second flapper has pivoted.
Claims
1. A printer comprising: a housing in which a rolled sheet is stored and having an opening through which the rolled sheet can be replaced; a head in the housing and configured to print on the rolled sheet; a cover by which the opening can be covered; a first flapper attached to the cover via a first shaft at a first end of the first flapper, configured to pivot around the first shaft, and biased to press the rolled sheet with a second end of the first flapper, the first end of the first flapper being closer to a front side of the cover than the second end of the first flapper; a second flapper attached to the housing via a second shaft at a first end of the second flapper and configured to pivot around the second shaft, a second end of the second flapper being closer to the front side of the cover than the first end of the second flapper and slidably connected to a center portion of the first flapper; and a sensor configured to detect that a remaining amount of the rolled sheet has decreased to a predetermined amount, based on an angle by which the second flapper has pivoted.
2. The printer according to claim 1, wherein the sensor is disposed on a rear surface of the housing.
3. The printer according to claim 1, wherein the second flapper includes a protrusion at the first end thereof, the sensor includes a photosensor configured to detect an object within a detection range, and the sensor detects that the remaining amount of the rolled sheet has decreased to the predetermined amount, when the photosensor detects the protrusion within the detection range.
4. The printer according to claim 3, wherein the sensor is formed in a U-shape and includes a light emitter configured to emit light and a light receiver facing the light emitter and configured to detect the light emitted from the light emitter, and the sensor detects that the remaining amount of the rolled sheet has decreased to the predetermined amount, when the light receiver does not receive the light from the light emitter.
5. The printer according to claim 3, wherein the sensor is formed in a U-shape and includes a light emitter configured to emit light and a light receiver adjacent to the light emitter and configured to detect the light reflected by an object, and the sensor detects that the remaining amount of the rolled sheet has decreased to the predetermined amount, when the light receiver receives the reflected light having a level that is greater than a threshold.
6. The printer according to claim 1, wherein the cover includes a rib that contacts the first end of the second flapper when the cover is open to prevent the second flapper from pivoting.
7. The printer according to claim 1, further comprising: a torsion spring on the first shaft and by which a bias force for the first flapper is generated.
8. The printer according to claim 7, wherein the bias force is not generated when the cover is open.
9. The printer according to claim 1, further comprising: a pair of movable support plates between which the rolled sheet can be sandwiched such that a center of the rolled sheet is aligned with a center of each of the first and second flappers in an axial direction of the rolled sheet.
10. The printer according to claim 9, wherein the center of the rolled sheet is aligned with a center of the sensor in the axial direction of the rolled sheet.
11. A printer comprising: a housing in which a rolled sheet is stored and having an opening through which the rolled sheet can be replaced; a printing unit in the housing and configured to print on the rolled sheet; a cover by which the opening can be covered; a first rotatable member attached to the housing via a first shaft at a first end of the first rotatable member, configured to pivot around the first shaft, and biased to press the rolled sheet with a second end of the first rotatable member, the first end of the first rotatable member being closer to a front side of the cover than the second end of the first rotatable member; a second rotatable member attached to the housing via a second shaft at a first end of the second rotatable member and configured to pivot around the second shaft, a second end of the second rotatable member being closer to the front side of the cover than the first end of the second rotatable member and slidably connected to a center portion of the first rotatable member; and a detection device configured to detect that a remaining amount of the rolled sheet has decreased to a predetermined amount, based on an angle by which the second rotatable member has pivoted.
12. The printer according to claim 11, wherein the detection device is disposed on a rear surface of the housing.
13. The printer according to claim 11, wherein the second rotatable member includes a protrusion at the first end thereof, the detection device includes a photosensor configured to detect an object within a detection range, and the detection device detects that the remaining amount of the rolled sheet has decreased to the predetermined amount, when the photosensor detects the protrusion within the detection range.
14. The printer according to claim 13, wherein the detection device is formed in a U-shape and includes a light emitter configured to emit light and a light receiver facing the light emitter and configured to detect the light emitted from the light emitter, and the detection device detects that the remaining amount of the rolled sheet has decreased to the predetermined amount, when the light receiver does not receive the light from the light emitter.
15. The printer according to claim 13, wherein the detection device is formed in a U-shape and includes a light emitter configured to emit light and a light receiver adjacent to the light emitter and configured to detect the light reflected by an object, and the detection device detects that the remaining amount of the rolled sheet has decreased to the predetermined amount, when the light receiver receives the reflected light having a level that is greater than a threshold.
16. The printer according to claim 11, wherein the cover includes a rib that contacts the first end of the second rotatable member when the cover is open to prevent the second rotatable member from pivoting.
17. The printer according to claim 11, further comprising: a torsion spring on the first shaft and by which a bias force for the first rotatable member is generated.
18. The printer according to claim 17, wherein the bias force is not generated when the cover is open.
19. The printer according to claim 11, further comprising: a pair of movable support plates between which the rolled sheet can be sandwiched such that a center of the rolled sheet is aligned with a center of each of the first and second rotatable members in an axial direction of the rolled sheet.
20. The printer according to claim 19, wherein the center of the rolled sheet is aligned with a center of the detection device in the axial direction of the rolled sheet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
(16) (Overall Configuration of Thermal Printer 10)
(17) A schematic configuration of a thermal printer 10 according to a first embodiment will be described with reference to
(18) As illustrated in
(19) As illustrated in
(20) The thermal printer 10 includes a first flapper 20, a second flapper 30, a platen roller 16, a thermal head 17, and the storage unit 18 inside the lower housing 11.
(21) The thermal printer 10 pulls out the thermal sheet 50 from the rolled sheet 51 by the rotation of the platen roller 16. Then, the thermal printer 10 performs printing by bringing the thermal head 17 into contact with the drawn thermal sheet 50.
(22) The first flapper 20 and the second flapper 30 are rotatable members rotatably installed on the rear side of the upper cover 12. The first flapper 20 abuts against the outer peripheral surface of the rolled sheet 51 and presses the rolled sheet 51 against the inner wall of the storage unit 18. As a result, movement of the rolled sheet 51 inside the storage unit 18 is prevented. The second flapper rotates along with the first flapper 20 towards the rolled sheet 51. The structures and functions of the first flapper 20 and the second flapper 30 will be described in detail later.
(23) The platen roller 16 is installed along the X-axis on the rear surface side of the upper cover 12, and is rotationally driven by a stepping motor 19 (see
(24) The thermal head 17 is a printing unit installed on the inner surface of the lower housing 11. The thermal head 17 is in close contact with the platen roller 16 in a state where the upper cover 12 is closed. The thermal sheet 50 is conveyed toward the sheet discharge port 13 in a state of being sandwiched between the thermal head 17 and the platen roller 16. The thermal head 17 has a structure in which a plurality of heating elements are aligned, and performs printing on the thermal sheet 50 sandwiched between the thermal head 17 and the platen roller 16 by causing the heating elements corresponding to a printing pattern to generate heat.
(25) The storage unit 18 stores the rolled sheet 51 wound in a roll shape.
(26) (Internal Structure of Thermal Printer 10)
(27) The internal structure of the thermal printer 10 will be described with reference to
(28) The platen roller 16 is installed along the X-axis on the rear surface side of the upper cover 12, and is rotationally driven in the direction of the arrow A by the stepping motor 19. The platen roller 16 is rotationally driven in the direction of the arrow A to convey the thermal sheet 50 drawn out from one end of the rolled sheet 51 from the storage unit 18 on the upstream side toward the thermal head 17 on the downstream side.
(29) One end side (i.e., Y-axis positive side) of the first flapper 20 is disposed inside the upper cover 12 so as to be rotatable about a first rotation shaft 21 along the X-axis. The first flapper 20 is biased in a direction away from the upper cover 12, that is, in a direction indicated by an arrow C illustrated in
(30) The second flapper 30 is installed such that one end side (i.e., Y-axis negative side) thereof is rotatable about a second rotation shaft 31 along the X-axis, which is installed in the lower housing 11. That is, the first rotation shaft 21 and the second rotation shaft 31 are installed in parallel. The other end side (i.e., Y-axis positive side) of the second flapper 30 is connected to a connecting portion 22 formed in the central portion of the first flapper 20 to be slidable in accordance with the angle of the first flapper 20. More specifically, the other end side of the second flapper 30 is slidable along an elongated hole-shaped connecting hole 23 formed inside the connecting portion 22 and connected thereto by an axial connecting member 32.
(31) A photosensor 40 (for example, see
(32) (Configuration of Flappers 20 and 30)
(33) The configuration of the first flapper 20 and the second flapper 30 will be described with reference to the
(34) As shown in
(35) Further, as shown in
(36) That is, the second flapper 30 has a posture corresponding to the position of the outer peripheral surface of the rolled sheet 51 on which the leading end of the first flapper 20 abuts, that is, the remaining amount of the rolled sheet 51. A protrusion 33 is disposed at the end of the second flapper 30 on the side of the second rotation shaft 31 and moves to a position corresponding to the posture of the second flapper 30. The photosensor 40 described below detects that the second flapper 30 is in a predetermined posture by outputting a signal corresponding to the position of the protrusion 33. The thermal printer thereby detects that the remaining amount of the rolled sheet 51 has decreased.
(37) (Remaining Amount Detection)
(38) How to detect the remaining amount of the rolled sheet 51 will be described with reference to
(39) As shown in
(40) As shown in
(41) As described above, it is possible to easily and reliably detect that the remaining amount of the rolled sheet 51 has decreased based on the position of the protrusion 33 installed at the end of the second flapper 30 using the photosensor 40.
(42) Next, methods of detecting the remaining amount of the rolled sheet 51 by the photosensor 40 will be described with reference to
(43)
(44) In the present embodiment, one end side of a substantially U-shape of the photosensor 40 includes a light emitter 42, and the other end side includes a light receiver 43. The light emitter 42 includes, for example, a light emitting diode (LED). The light emitter 42 irradiates light 60 toward the light receiver 43. The light receiver 43 is constituted by, for example, a photodiode. Upon receiving the light 60 from the light emitter 42, the light receiver 43 outputs a signal corresponding to the amount of the received light. In
(45) As shown in
(46) On the other hand, as shown in
(47) In this way, the photosensor 40 can detect the state in which the remaining amount of the rolled sheet 51 has reached the predetermined amount, that is, the state in which the remaining amount of the rolled sheet 51 is small, by detecting the protrusion 33.
(48) When the photosensor 40 detects that the remaining amount of the rolled sheet 51 is small, the thermal printer notifies that the remaining amount of the rolled sheet 51 has reached the predetermined amount by turning on or blinking an indicator (not shown) such as a lamp on the lower housing 11 or the upper cover 12. Alternatively, the thermal printer 10 notifies a host computer (not shown) connected thereto that the remaining amount of the rolled sheet 51 is small. When the user recognizes the notification, the user can prepare the rolled sheet 51 for replacement in advance.
(49) Here, although an example of the transmissive photosensor 40 in which the light emitter 42 and the light receiver 43 are disposed at positions facing each other has been shown, the remaining amount of the rolled sheet 51 may be detected by using a reflective photosensor in which the light emitter 42 and the light receiver 43 are disposed on the same side. In this case, when the remaining amount of the rolled sheet 51 decreases, the light 60 emitted from the light emitter 42 is reflected by the protrusion 33 and reaches the light receiver 43, so that the level of the signal output from the light receiver 43 increases. On the other hand, when the remaining amount of the rolled sheet 51 is large, since the light 60 emitted from the light emitter 42 is not reflected by the protrusion 33, the reflected light reaching the light receiver 43 is relatively small, and the level of the signal output from the light receiver 43 is small.
(50) (Operation According to Width of Rolled Sheet 51)
(51) The operation of the thermal printer 10 with respect to a wide rolled sheet 61 and a narrow rolled sheet 62 will be described with reference to
(52) When the thermal printer 10 is used to print on rolled sheets of varying widths, the operator changes the positions of two support plates 36 shown in
(53) That is, when the wide rolled sheet 61 is used, as shown in
(54) In addition, when the narrow rolled sheet 62 is used, as shown in
(55) The remaining amount of the rolled sheet 61 or 62 is stably and accurately detected by the photosensor 40 regardless of the change in the width of the rolled sheet.
(56) (Opening/Closing Mechanism of Upper Cover 12)
(57) The opening/closing mechanism of the upper cover 12 will be described with reference to
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(59) The end portion of the second flapper 30 on the second rotation shaft 31 side is in contact with a rib 35 formed on the rear surface side of the upper cover 12. The upper cover 12 opens and closes around an axis (not shown) along the X-axis, which is different from the second rotation shaft 31. Note that the rib 35 is also referred to as the convex portion in the present disclosure.
(60)
(61) Further, the upper cover 12 is opened to release the fixing of the spring holder 24. Accordingly, the biasing of the first flapper 20 is released, and the first flapper 20 is attracted to the upper cover 12 along with the second flapper 30.
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(63) On the other hand, when the open upper cover 12 is closed after the rolled sheet 51 is replaced, an operation opposite to that described above is performed. That is, the upper cover 12 is closed in the order of
(64) As described above, the thermal printer 10 includes the rotatable upper cover 12 (or the main body cover) and the lower housing 11, and the rolled sheet 51 can be set and replaced when the upper cover 12 is opened. The thermal printer 10 includes the first flapper 20, one end of which is pivoted in a direction away from the upper cover 12 around the first rotating shaft 21, and the other end of which abuts the outer circumferential surface of the rolled sheet 51. The thermal printer 10 further includes the second flapper 30, one end of which is pivoted around the second rotating shaft 31 parallel to the first rotating shaft 21 installed in the lower housing 11, and the other end of which is slidable at the center of the first flapper according to the angle of the first flapper 20. The thermal printer 10 further includes the photosensor 40, which is sometimes referred to as the remaining amount detection device and detects the remaining amount of the rolled sheet 51 based on the angle of the second flapper 30. Therefore, since the photosensor 40 can be installed at a position independent of the width of the rolled sheet 51, the remaining amount of the rolled sheet 51 can be accurately detected regardless of the width thereof.
(65) Further, in the thermal printer 10, the photosensor is installed in the lower housing 11. Since the photosensor 40 can be installed at a predetermined position independent of the width of the rolled sheet 51, its remaining amount can be accurately detected regardless of the width thereof.
(66) Further, in the thermal printer 10, the photosensor is a reflective or transmissive photosensor that is installed toward a space in which a part of the second flapper 30 (e.g., the protrusion 33) is movable according to its movement. Therefore, the remaining amount of the rolled sheet 51 can be accurately detected with a simple configuration.
(67) Further, in the thermal printer 10, when the upper cover 12 is opened, one end of the second flapper 30 on the side of the upper cover 12 (or the main body cover) is pushed by the convex portion (i.e., the rib 35) provided on the inner side of the upper cover 12, and the first flapper moves along with the inner side of the upper cover 12. When the upper cover 12 is opened, the biasing by the first flapper 20 is released, and the first flapper 20 is pulled toward the upper cover 12 along with the second flapper 30. Thus, when the upper cover 12 is opened, the first flapper and the second flapper 30 are stored in the upper cover 12. Therefore, the rolled sheet 51 can be quickly replaced.
(68) While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosure. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.