Joint device for drain pipes

Abstract

A joint device for drain pipes comprises a structural tube made of a rigid material and providing structural integrity to the joint device. The structural tube defines at least part of a drain passage of the joint device, a bottom portion of the structural tube having diametrical dimensions for complementary sealing engagement with a pipe of a drain network. An annular seal of resilient sealing material is integrally connected to an upper portion of the structural tube to define at least an inner surface of a portion of the drain passage of the joint device, the annular seal having inner diametrical dimensions for sealing engagement with a tailpiece slid downwardly into engagement with the joint device.

Claims

1. A method for installing a drain assembly, the method comprising: obtaining a drain base having a support tube configured to be received in a drain hole defined in a floor, and a flange projecting outwardly from a top end of the support tube, the flange configured to rest on the floor around the drain hole; obtaining a joint device having a structural tube and an annular seal of resilient sealing material integral to and inseparably joined to a top end portion of the structural tube, the joint device separate from the drain base; sliding the joint device in close fitting engagement inside the support tube of the drain base, the joint device supported as a removable insert within the support tube; with the joint device received in the support tube of the drain base, sliding the structural tube of the joint device into sealing engagement over a top end portion of a drain pipe aligned with the drain hole in the floor; after the joint device has been slid into sealing engagement with the drain pipe and installed in the support tube of the drain base, completing a sealing interconnection between a tailpiece and the joint device by sliding the tailpiece by downward force through the drain hole into the joint device to form a sealing engagement between the annular seal of the joint device and an outer diameter of the tailpiece, the drain base absorbing the downward force and distributing the downward force to the floor; and securing the drain base to the floor.

2. The method according to claim 1, further comprising applying glue at an interface between the drain pipe and the joint device to form a permanent bond.

3. The method according to claim 2, wherein the annular seal of the joint device is molded over the structural tube and includes a plurality of annular ribs, and wherein sliding the tailpiece by downward force through the drain hole into the joint device comprises engaging the tailpiece in friction engagement with the plurality of annular ribs.

4. The method according to claim 3, wherein the annular ribs are resilient, and wherein sliding the tailpiece by downward force through the drain hole into the joint device comprises deforming the annular ribs to form a waterproof joint with the tailpiece.

5. The method according to claim 3, wherein the friction engagement between the annular seal and the tailpiece provides a retaining force between the joint device and the tailpiece, the retaining force selected to resist accidental dislodgement of the tailpiece from the joint device.

6. The method according to claim 1, comprising forming threads on an outer diameter surface of the tailpiece and threadedly engaging a nut with the threads, and wherein sliding the tailpiece by downward force through the drain hole into the joint device comprises sliding the tailpiece downwardly until the nut abuts against the joint device.

7. The method of claim 1, further comprising securing a cover over the joint device.

8. The method of claim 1, comprising encapsulating the joint device within the support tube of the drain base.

9. The method according to claim 1, comprising securing the drain base at the drain hole prior to sliding the tailpiece into the joint device.

10. The method according to claim 9, wherein securing the drain base at the drain hole includes securing the flange of the drain base to the floor at a periphery of the drain hole.

11. The method according to claim 10, wherein securing the flange of the drain base to the floor at the periphery of the drain hole includes using screws to fasten the flange to the floor.

12. The method according to claim 1, wherein the joint device is connected to the top end portion of the drain pipe by sliding downwardly a bottom end portion of the structural tube of the joint device over the drain pipe until a shoulder inside the joint device abuts against a top end of the drain pipe.

13. The method according to claim 12, including sliding downwardly the drain pipe into a P-trap of the pipe network prior to sliding the joint device over the drain pipe.

14. The method according to claim 13, including adding an adhesive between the drain pipe and the P-trap.

15. The method according to claim 1, wherein the joint device is connected to the tailpiece without the use of adhesive.

16. The method according to claim 1, wherein sliding the tailpiece into the joint device includes causing an elastic deformation of the annular seal.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view of a joint device between a top drain pipe and a lower drain pipe, in accordance with the present disclosure;

(2) FIG. 2 is a section perspective view of the assembly of FIG. 1;

(3) FIG. 3 is a perspective view of the assembly of FIG. 1 relative to a drain and P-trap;

(4) FIG. 4 is an assembly view of the assembly of FIG. 1 between a drain and a P-trap;

(5) FIG. 5 is a perspective view of the assembly of FIG. 1 between a drain and a P-trap in accordance with another embodiment;

(6) FIG. 6 is a perspective view of the joint device of FIG. 1, with an extended length; and

(7) FIG. 7 is a perspective view of the joint assembly of FIG. 1, with an extended length of the joint device, as assembled to a sink.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(8) Referring to drawings and more particularly to FIGS. 1 and 2, there is illustrated a joint device 10 in accordance with the present disclosure, used to join a top drain pipe 20, often referred to as a tailpiece of a drain, to a lower drain pipe 30. The joint device 10 is devised to form a waterproof joint with the top drain pipe 20 and the lower drain pipe 30.

(9) The top drain pipe or tailpiece 20 is of the type that emerges at a drain hole, whether it be in a drain of a shower, a tub, a bath, a sink or any other vessel.

(10) The lower drain pipe 30 is of the type that is connected to a drain network in any appropriate fashion, to direct drained fluid to a sewer system, to a septic tank, etc.

(11) The joint device 10 has a tubular body constructed with a structural tube 11. The structural tube 11 provides the structural integrity to the joint device 10. The structural tube 11 may for example be made of ABS (acrylonitrile butadiene styrene, e.g., ASTM D2661-14 or equivalent), PVC (polyvinyl chloride, e.g., ASTM D2665-14 or equivalent) or other rigid structural materials such as polymers or metals. The selection of the material of the structural tube 11 is depend on that of the drain network, as the structural tube 11 will be permanently secured to the drain network. Moreover, depending on the application, the structural tube 11 may have different lengths. FIGS. 1 and 2 show a shorter length, by which the joint device 10 is at the interface between the tailpiece 20 and the lower drain pipe 30. The structural tube 11 may be longer, as shown in FIG. 6, for the joint device 10 to be directly connected to a network component such as a P-trap, without the necessity for the lower drain pipe 30. The length of the joint device 10 may depend on user preference, or on available space, etc.

(12) The structural tube 11 is also the interface of the joint device 10 with the lower drain pipe 30 or other component of a drain network, such as a P-trap. As observed in FIG. 2, the structural tube 11 has an inner diameter 12. The structural tube 11 may also have an inner shoulder 13 that is part of a flange, distanced from a bottom edge of the structural tube 11, although it is contemplated to use the structural tube 11 without the flange and inner shoulder 13. The joint device 10 further comprises an annular seal 14 that is integrally connected to the structural tube 11. The annular seal 14 is made of a rubber or polymer that is resilient (i.e., it elastically deforms and is compliant) and offers some sealing waterproof properties. According to an embodiment, the annular seal 14 may be overmolded in that it results from a molding process by which the material of the annular seal 14 is molded over the structural tube 11 that was previously molded. Other techniques may include gluing the annular seal 14 on top of the structural tube 11. In any event, the structural tube 11 and the annular seal 14 form an integral inseparable piece, in that the annular seal 14 cannot be removed from the structural tube 11, without excessive force or without tools that rip the seal 14 away. As shown in the figures, the annular seal 14 may completely encapsulate the upper portion of the structural tube 11.

(13) The annular seal 14 may have one or more inner annular ribs 15 in the illustrated embodiment. It is however considered to provide the annular seal 14 with a smooth inner wall instead of the inner ribs 15. As also observed from FIG. 2, the inner diameter 12 of the structural tube 11 is of greater dimension than an inner diameter 16 of the annular seal 14. The structural tube 11 and the annular seal 14 concurrently define an inner drain passage of the joint device 10, through which fluids circulate during draining.

(14) The top drain pipe or tailpiece 20 is shown as having threading 21 and a nut 22 thereon, as one possible connection system for the top drain pipe 20 to be hung or attached to the walls or periphery of a drain hole. Other connection arrangements are considered for the tailpiece 20, such as a flange. The tailpiece 20 is typically made of brass, although other materials may be used as well.

(15) Still referring to FIGS. 1 and 2, the interaction of the joint device 10 with the top drain pipe 20 and the lower drain pipe 30 is illustrated. An outer diameter of the top drain pipe 20 is smaller than the inner diameter 12 of the joint device 10, but is equivalent or slightly larger than the inner diameter 16 of the annular seal 14. Accordingly, the top drain pipe 20 may be slid into an engagement with the joint device 10 manually along a downward direction A, however with some friction between the annular seal 14 (e.g., the inner ribs 15) and the outer surface of the drain pipe 20. In the insertion step along direction A, the annular seal 14 may typically deform by way of its resilience to form a waterproof joint with the drain pipe 20. Moreover, the friction between the annular seal 14 and the drain pipe 20 is such that a retaining force is present between the joint device 10 and the drain pipe 20, such that the drain pipe 20 may not be accidentally dislodged from engagement. The sealing engagement between the joint device 10 and the drain pipe 20 has sufficient friction to rely solely on this sealing engagement to complete the assembly therebetween, i.e., no additional step of bonding is required between the joint device 10 and the drain pipe 20.

(16) In an embodiment, some upward manual pull in a direction opposite to A is required to withdraw the drain pipe 20 from engagement with the joint device 10. It is also observed that the depth of insertion of the drain pipe 20 into the joint device 10 may not be limited other than by the connection components at the top of the drain pipe 20. However, whatever the depth of insertion is for the drain pipe 20 in the joint device 10, the waterproof joint is formed when a bottom portion of the drain pipe 20 is in contact with the annular seal 14.

(17) The lower drain pipe 30 has an outer diameter 31 that is complementary to that of the inner diameter 12 of the structural tube 11, for mating engagement therebetween. However, it may be the other way around, with the joint device 10 matingly inserted in the lower drain pipe 30, instead of the opposite. In accordance with an embodiment, the inner diameter 12 of the structural tube 11 and the outer diameter 31 are dimensioned according to piping standards for a waterproof seal to be formed upon connection of the joint device 10 and lower drain pipe 30. According to an embodiment, the lower drain pipe 30 is made of ABS or PVC as is the structural tube 11 of the joint device 10, such that a waterproof joint is formed when the joint device 10 is inserted on the lower drain pipe 30, and a sealant such as a glue or cement is used to secure the joint device 10 to the lower drain pipe 30. Accordingly, the joint device 10 bonded to the lower drain pipe 30 forms a permanent or semi-permanent bond. It is also observed that the inner shoulder 13 may act as an abutment to limit the depth of insertion of the joint device 10 on the lower drain pipe 30. Alternatively, in the absence of a flange with shoulder 13, the lower depth of insertion could be limited by a bottom edge of the annular seal 14.

(18) Although the interconnection between the joint device 10 and the lower drain pipe 30 has been described, the joint device 10 may be directly connected in the same manner to other components of a drain network, such as a pipe or a P-trap, instead of being connected indirectly to the drain network via the lower drain pipe 30.

(19) Referring to FIGS. 3 and 4, an exemplary embodiment of the installation of the assembly of FIGS. 1 and 2 at a drain hole is shown. The joint device 10, the tailpiece 20 and lower drain pipe 30 are shown as being connected to a P-trap 40 and to a drain kit 50. The P-trap 40 may also be known as a trap, a J-trap, an S-trap or a S-bend, among other names.

(20) The drain kit 50 has a drain base or support 51 that is secured to a periphery of a drain hole, such as to the floor, or vessel bottom, for instance by way of screws. The drain base 51 is conventionally sealed to the periphery of the drain hole. The drain base 51 has a support tube 52 from which a flange with shoulder 53 projects inwardly. The support tube 52 is sized for close fitting engagement of the joint device 10 therein, such that the joint device 10 may be deposited and supported by the shoulder 53. Therefore, when the tailpiece 20 is slid into the joint device 20 by downward force, the drain base 51 absorbs the downward force and distributes it to the floor to vessel bottom. The joint device 10, when received in the support tube 52, is also connected to a top of the lower drain pipe 30, in the manner described above, with a suitable sealant forming a permanent bond between the joint device 10 and the lower drain pipe 30.

(21) Once the joint device 10 is joined with the lower drain pipe 30 and installed in the support tube 52 of the drain base 51, the tailpiece 20 may be slid into sealing engagement with the joint device 10, along direction A. The tailpiece 20 is slid downwardly until the nut 22 or like connector abuts against the joint device 10, or part of the drain kit 50. The downward sliding movement may simply result from a manually applied force, without any tools. A strainer or cover 54 (e.g., funnel shaped) may then be fitted over the top of the top drain pipe 20 after the top drain pipe 20 has been slid into an engagement with the joint device 10, with fasteners such as screws securing the assembly. Accordingly, the cover 54 may block the joint device 10 from moving upwardly when the top drain pipe 20 is being pulled out of engagement with the joint device 10. Although not shown, the cover 54 may have a strainer portion to block larger objects from being drained away. FIG. 5 shows a similar arrangement, however with the support tube 52 having a countersink portion 55.

(22) Referring to FIG. 7, a sink 70 is shown with some of the afore-mentioned components. The joint device 10 is of extended length, such that it is connected directly to the P-trap 40, without an intermediary lower drain pipe 30.

(23) Accordingly, a method for installing the drain assembly of the present disclosure comprises forming a permanent sealed joint between the joint device 10 and a top portion of a pipe 30 or 40 of a pipe network. The method further comprises sliding the tailpiece 20 through a drain hole into an open top end of a passage of the joint device 10 to form a seal between the annular seal 14 integral to the joint device 10 and an outer diameter of the tailpiece 20. In doing so, the sealing interconnection between the tailpiece 20 and the joint device 10 is complete, in that no other intervention is required between the joint device 10 and the tailpiece 20 to complete the sealing engagement (e.g., no additional securing step). The tailpiece 20 may be secured to the surrounding of the drain hole, but that does not affect the sealing engagement between the joint device 10 and the tailpiece 20.