ELASTIC CUSHION, SIDE ENCLOSURE, ELASTIC CUSHION LAYER AND FURNITURE
20240382010 ยท 2024-11-21
Inventors
Cpc classification
A47C23/05
HUMAN NECESSITIES
A47C27/001
HUMAN NECESSITIES
A47C23/002
HUMAN NECESSITIES
International classification
A47C27/05
HUMAN NECESSITIES
Abstract
An elastic pad for furniture can be customized and assembled by a user. The elastic pad includes an outer cover, an elastic module layer and at least one elastic pad layer. A side enclosure of the outer cover is detachably connected with a top cover body, and the side enclosure is detachably connected with the bottom cover body. The elastic pad is configured to allow a user to select a desired type and/or a desired number of elastic module layers and elastic pad layers, and to further select the side enclosure based on a thickness of the elastic module layer and elastic pad layer, and assemble the top cover body, the bottom cover body, the selected side enclosure, and the selected elastic module layers and elastic pad layers together to obtain the elastic pad.
Claims
1-30. (canceled)
31. An elastic pad comprising: an outer cover defining an enclosed receiving space, the outer cover comprising a top cover body, a bottom cover body and a side enclosure connected between the bottom cover body and the top cover body, the side enclosure detachably connected to the top cover body, the side enclosure detachably connected to the bottom cover body; an elastic module layer in the receiving space, the elastic module layer including a spring in a compressed state; an elastic pad layer also disposed in the receiving space and stacked above the elastic module layer, the elastic pad layer configured to allow: selection of a desired type and/or a desired number of elastic module layers and elastic pad layers; and selection of the side enclosure based on a total thickness of the selection of one or more of the elastic module layer and the elastic pad layer.
32. The elastic pad of claim 31 wherein the elastic pad layer comprises an elastic buffer layer including a fabric cover structure and a first-layer structure, a second-layer structure and a third-layer structure in the fabric cover structure, the third-layer structure having a hardness higher than the second-layer structure, the second-layer structure having a hardness higher than the first-layer structure.
33. The elastic pad of claim 32 wherein in the elastic buffer layer structure: (i) the first-layer structure is closest to a top surface of the elastic pad and the third-layer structure is closest to a bottom surface of the elastic pad; or (ii) the second-layer structure is closest to the top surface of the elastic pad, and the third-layer structure is closest to a bottom surface of the elastic pad; or (iii) the third-layer structure is closest to a top surface of the elastic pad, and the first-layer structure is closest to a bottom surface of the elastic pad; or (iv) the first-layer structure is closest to a top surface of the elastic pad and the second-layer structure is closest to a bottom surface of the elastic pad; or (v) the second-layer structure is closest to a top surface of the elastic pad, and the first-layer structure is closest to a bottom surface of the elastic pad; or (vi) the third-layer structure is closest to a top surface of the elastic pad and the second-layer structure is closest to a bottom surface of the elastic pad.
34. The elastic pad of claim 31 wherein the elastic module layer comprises a plurality of elastic modules arranged in an array, each elastic module including a spring.
35. The elastic pad of claim 34 wherein each elastic module comprises a conical spring and a spring support holding the conical spring, the elastic module layer further comprises an elastic module layer bottom layer and a plurality of rail beams on the elastic module layer bottom layer, and the plurality of elastic modules are configured for mounting and sliding on the rail beams.
36. The elastic pad of claim 35 wherein the elastic module layer bottom layer is integral with the bottom cover body.
37. The elastic pad of claim 35 wherein each rail beam is configured to engage sliding modules on left and right sides thereof, respectively, to allow elastic modules on both sides of the rail beam to slide along slide rails of the rail beam independently of each other.
38. The elastic pad of claim 37 wherein each rail beam comprises: a vertical support wall connected to a middle portion of a top engaging portion; the top engaging portion forming two downward-opening top-side receiving portions at the top of the rail beam; the vertical support wall connected to a middle portion of a bottom engaging portion a bottom engaging portion forming two upward-opening bottom-side receiving portions at the bottom of the rail beam; wherein left and right sides of the spring support of each elastic module have a mating protrusion configured to mate with the top-side receiving portions and bottom-side receiving portions of the rail beam, and the mating protrusions protrude upward from a front surface on both sides of the bottom of the spring support and protrude upward from a bottom surface on both sides of the bottom of the spring support.
39. The elastic pad of claim 35 wherein each rail beam comprises: a base on the bottom cover body; a pair of connecting walls extending upward from left and right sides of the base; a pair of end walls extending from top ends of the pair of connecting walls, with a space between the pair of end walls; the base, the pair of connecting walls, and the pair of end walls jointly providing a pair of receiving portions opening towards each other; and left and right sides of the spring support of each elastic module having a downwardly extending connecting leg, a bottom end of the connecting leg including mating projections extending away from each other, the mating projections configured to engage the pair of receiving portions of each of the rail beams.
40. The elastic pad of claim 39 wherein a partition wall is provided between the two connecting walls of the base, and the partition wall has a height less than the connecting walls.
41. The elastic pad of claim 40 wherein the connecting walls on left and right sides of the base are intermittent and staggered from each other.
42. The elastic pad of claim 40 wherein the bottom cover body includes a plurality of spaced apart sets of detachable rail beam mounting members.
43. The elastic pad of claim 42 wherein each rail beam mounting member comprises a mounting member projection projecting in a direction perpendicular to a longitudinal axis of the rail beam and parallel to the bottom cover body, a mounting receiving portion corresponding to the mounting member projection at a bottom of the rail beam, the mounting member projection configured to mate with the mounting receiving portion of the rail beam so that the rail beam can slide relative to the rail beam mounting member.
44. The elastic pad of claim 37, wherein each of the rail beams comprises a plurality of rail beam segments, a forwardly-extending projection at a front end of each rail beam segment, a groove recessed inward toward the rail beam segment at a rear end of each rail beam segment, the projection and groove of adjacent rail beam segments configured to mate with each other to connect adjacent rail beam segments together.
45. The elastic pad of claim 36, wherein each elastic module has a truncated cone shape, the elastic pad layer further comprises an elastic balancing web layer having a plurality of openings sized to coincide with an outer diameter of the elastic modules at a predetermined height, so that the elastic balancing web layer can sleeve the plurality of elastic modules in the openings.
46. The elastic pad of claim 45 wherein the openings coincide with an outer diameter at the top of the elastic modules.
47. The elastic pad of claim 31 wherein the elastic pad is configured to allow use of at least two elastic pad layers and stack the at least two elastic pad layers in different orders to provide different degrees of softness and hardness.
48. The elastic pad of claim 32 wherein the top cover body, the bottom cover body, the side enclosure and the elastic pad layer are configured to be rolled up.
49. The elastic pad of claim 38 wherein each elastic module has a truncated cone structure with an open lower end and a hollow interior, and the elastic modules are configured for removal from the rail beams and nested.
50. An elastic pad, comprising: an outer cover configured to define an enclosed receiving space, the outer cover comprising a top cover body detachably connected to a bottom cover body; elastic pad layers disposed in the receiving space independently of each other; the elastic pad configured to allow: selecting a desired type and/or a desired number of elastic module layers and elastic pad layers; and assembling the top cover body, the bottom cover body and the selected elastic module layers and elastic pad layers together to form the elastic pad.
51. The elastic pad of claim 50 wherein the top cover body comprises a skirt portion extending peripherally towards the bottom cover body; and/or the bottom cover body comprises a skirt portion extending peripherally towards the top cover body; or the elastic pad has no side enclosure, and the top cover body and the bottom cover body are directly joined together.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Reference may be made to preferred embodiments shown in the figures to enable better understanding of the above and other objects, features, advantages and functions of the present invention. The same reference numerals in the figures denote the same parts. Those skilled in the art should appreciate that the figures are intended to schematically illustrate the preferred embodiments of the present invention, and not intended to impose any limitations to the scope of the present invention. All parts in the figures are not drawn to scale.
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DETAILED DESCRIPTION OF EMBODIMENTS
[0089] Specific embodiments of the present disclosure will now be described in detail with reference to the figures. What are described herein are only preferred embodiments of the present invention. Those skilled in the art may implement other manners of the present disclosure on the basis of the preferred embodiments, and said other manners also fall within the scope of the present disclosure.
[0090] The present invention provides an elastic pad for household products, such as a mattress, sofa cushion, or other pads for a user to sit and lie on, and furniture including the elastic pad. The elastic pad allows a user to customize and assemble, disassemble, and accommodate it.
[0091] First, it should be noted that directional terms and positional terms mentioned in the present invention should be understood with reference to the embodiments shown in
[0092] Referring first to
[0093] Referring to
[0094] Referring to
[0095] The user can select one or more elastic pads from the following elastic pads according to his demands for softness and hardness: a plurality of elastic buffer layers having different degrees of softness and hardness, and
[0096] Since the elastic pad of the present invention allows the user to select the type and number of the elastic pad layers, an overall stacking height of the elastic pad layers is uncertain. Therefore, the elastic pad is also collocated with an outer cover side enclosure 109 having a plurality of height dimensions for selection by the user. Based on this, in the present invention the zipper 101 is provided between the top cover body 102 and the side enclosure 109, and between the bottom cover body 105 and the side enclosure 109.
[0097] It should be appreciated that it is not a conventional arrangement in the art to provide a zipper between the top cover body and the side enclosure. An outer cover of a conventional mattress is usually provided with only one zipper even if the zipper needs to be provided, which on the one hand can save the production process, and on the other hand can avoid possible loss of some of a plurality of parts resulting from the disassembling of the outer cover. Therefore, for elastic pads such as conventional mattresses, it is preferable that no zipper or only one zipper is provided, whereas it is a significantly inferior solution to provide two zippers enabling the cover to be split into three parts. Hence, those skilled in the art are not motivated to modify a conventional mattress outer cover into a solution of arranging a zipper between the top cover body and the side enclosure, and between the bottom cover body and the side enclosure.
[0098] Further referring to
[0099] In the elastic buffer layer 1034a shown in
[0100] In the elastic buffer layer 1034b shown in
[0101] In the elastic buffer layer 1034c shown in
[0102] In the elastic buffer layer 1034d shown in
[0103] In the elastic buffer layer 1034e shown in
[0104] The first-layer structure 1031 in
[0105] In the elastic buffer layer 1034g shown in
[0106] In addition to the seven examples of the first elastic pad shown in
[0107] One or more of the exemplary elastic buffer layers described above may be utilized by a user according to his demands for softness and hardness. Alternatively, the user may not select the elastic buffer layer, and only select the elastic balancing web layer.
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[0109] Returning to the present embodiment, the elastic modules 106 are slidably mounted in place via rail beams 108 provided on the bottom cover body 105, each rail beam 108 extending in a transverse direction.
[0110] Referring to
[0111] The structure of each rail beam mounting member 107 is shown in
[0112] Further referring to
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[0114] A body structure of the rail beam 108 (i.e., the structure for mating with the elastic module 106) is also shown in
[0115] Accordingly, referring to
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[0118] However, unlike the previous embodiment, the rail beam in this embodiment is secured directly to the bottom cover body 122 by ultrasonic welding (as shown in
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[0120] Referring to
[0121] As can be seen by further viewing
[0122] The above-described connection manners of the elastic modules and the bottom cover body can all be applied to elastic pads that allow the user to customize according to his demands for softness and hardness.
[0123] In addition to the elastic buffer layer 103 and elastic module layer described above, the elastic balancing web layer 104 also has some preferred arrangements. For example, turning back to
[0124] The elastic pad in this embodiment allows the user to disassemble and store it by himself.
[0125] First, the user may first remove the outer cover and remove the elastic modules 106 from the rail beams. A state of the elastic pad at this time is shown in
[0126] Furthermore, each of the elastic buffer layer 103, the top cover body 102, and the side enclosure 109 can be rolled and accommodated. Still further, the rail beam or rail beam mounting member is made of a flexible plastic material to allow the bottom cover body 105 integrated with rail beams to be rolled up and accommodated along a plane perpendicular to the extension direction of the rail beam. After the bottom cover body is rolled and accommodated, the softer rail beams do not puncture the bottom cover body. It may be understood that both the rail beam and the rail beam mounting member are a structure with a certain stable shape, but they themselves are not necessarily very hard; the rail beam and the rail beam mounting member may also be subjected to a certain deformation under a certain external force.
[0127] Referring to
[0128] Furthermore, each of the elastic modules 106 is constructed in a truncated cone structure with an open lower end and a hollow interior, and a plurality of the elastic modules 106 are constructed to allow the user to remove all elastic modules 106 from the rail beams and sequentially nestle the elastic modules in a height direction of the elastic modules to form an elastic module accommodation set 120c. In the nested state, a lower elastic module 106 of the adjacent elastic modules 106 is inserted upward into the upper elastic module 106 through an opening at a lower end of the upper elastic module 106.
[0129] Furthermore, the user may place the first accommodation roll 120a, the second accommodation roll 120b and the elastic module accommodation set 120c together in an accommodation box 120. The accommodation box 120 of a corresponding size may be sold or presented together with the elastic pad to allow the user to disassemble and accommodate the elastic pad at home.
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[0131] Furthermore, each of the elastic modules 106 is constructed in a truncated cone structure with an open lower end and a hollow interior, and a plurality of the elastic modules 106 are constructed to allow the user to remove all elastic modules 106 from the rail beams and sequentially nestle the elastic modules in a height direction of the elastic modules to form an elastic module accommodation set 120c. In the nested state, a lower elastic module 106 of the adjacent elastic modules 106 is inserted upward into the upper elastic module 106 through an opening at a lower end of the upper elastic module 106.
[0132] Furthermore, the user may place the first accommodation roll 120a, the second accommodation roll 120b and the elastic module accommodation set 120c together in an accommodation box 120. The accommodation box 120 of a corresponding size may be sold or presented together with the elastic pad to allow the user to disassemble and accommodate the elastic pad at home.
[0133] Another embodiment of the present invention provides an alternative to the elastic pads shown in
[0134] The present invention further provides a furniture including the elastic pad of the above-described embodiment. The furniture may be a furniture on which the user can sit or lie on, for example, a sofa, a bed or a sofa bed.
[0135] The present embodiment further provides a method of customizing and assembling an elastic pad.
[0136] The step of acquiring a desired number and type of elastic pad layer comprises acquiring an elastic buffer layer. The step of acquiring the elastic buffer layer comprises selecting at least one elastic buffer layer from a plurality of elastic buffer layers based on demands for hardness. Examples of the structures of the elastic buffer layers are given in
[0137] Furthermore, the obtained elastic module layer comprises a plurality of elastic modules, and the plurality of elastic modules can be arranged in an array in a direction perpendicular to the height direction of the detachable elastic pad so as to constitute the elastic module layer. Specific optional structures of the elastic module layer are shown in
[0138] Furthermore, the step of acquiring a desired number and type of elastic pads comprises acquiring an elastic balancing web layer. The structure of the elastic balancing web layer is shown in
[0139] Furthermore, in an example where the elastic buffer layer and the elastic module layer are obtained simultaneously, the elastic buffer layer is disposed in the receiving space and located between the top cover body and the elastic module layer.
[0140] Furthermore, the method further comprises an accommodating method of accommodating parts constituting the household elastic pad. Referring to
[0141] Alternatively or additionally, the above method further comprises: implementing the acquisition of the outer cover comprising the bottom cover body, the acquisition of the plurality of elastic modules, the acquisition of the elastic balancing web layer and the acquisition of the elastic buffer layer at different times and positions respectively. For example, if the elastic balancing web layer of the elastic pad ages, the user may purchase the elastic balancing web layer alone to replace the old elastic balancing web layer so that he may continue to use the elastic pad. The same principle applies to the elastic buffer layer, elastic modules, outer cover, etc.
[0142] Also preferably, the step of acquiring the outer cover comprises: selecting a corresponding outer cover according to a desired colour, material and pattern of the elastic pad. The step of acquiring a plurality of elastic modules comprises: selecting corresponding elastic modules according to a desired degree of elasticity and flexibility of the elastic pad. The step of acquiring an elastic balancing web layer comprises: selecting a corresponding elastic balancing web layer according to the desired degree of elasticity and flexibility. The step of acquiring an elastic buffer layer comprises: selecting a corresponding elastic buffer layer according to the desired degree of elasticity and flexibility.
[0143] Such an arrangement enables the user to purposefully assemble a suitable elastic pad according to his own needs. For example, if a user desires to obtain a soft elastic pad, he may separately purchase an elastic balancing web layer, an elastic buffer layer, an elastic modules, etc. with a high degree of flexibility to assemble the desired soft elastic pad; if the user desires to obtain a hard elastic pad, he may separately purchase an elastic balancing web layer, an elastic buffer layer and elastic modules with a low degree of flexibility so as to assemble and form the desired hard elastic pad; if the user desires to select an outer cover of a different material (e.g., cloth, silk, etc.), he may purchase the outer cover for replacement.
[0144] As described in the previous embodiments, the side enclosure may have a variety of height dimensions to be selected by the user, so that the side enclosure may be manufactured and sold as a single item. The present invention further provides an embodiment of the side enclosure in which the separate side enclosure is the side enclosure in the elastic pad according to
[0145] Similarly, the elastic pad layer may have a variety of structural arrangements to be selected by the user, so that each elastic pad layer may be manufactured and sold as a separate item. The present invention also provides an embodiment of an elastic pad layer in which the separate elastic pad layer is an elastic buffer layer in an elastic pad according to
[0146] The elastic pad provided by the present invention is a high-end elastic pad with higher comfort. As compared with the conventional elastic pads of the same type, the elastic pad of the present invention also allows the user to customize, assemble and disassemble the elastic pad, which can provide the following convenience for the user: 1. the user may select corresponding parts according to his own needs so as to purposefully produce an elastic pad more suitable for the user's needs in use; 2. if part of the structures of the elastic pad age, the user may purchase the corresponding parts by himself, and replace aged parts with new parts to continue to use the elastic pad.
[0147] The above depictions of various embodiments of the present invention are provided to those having ordinary skill in the art for depiction purpose, and are not intended to exclude other embodiments from the present disclosure or limit the present disclosure to a single disclosed embodiment. As described above, various alternatives and modifications of the present disclosure will be apparent to those of ordinary skill in the art. Accordingly, although some alternative embodiments have been described in detail, those having ordinary skill in the art will understand or readily develop other embodiments. The disclosure is intended to cover all alternatives, modifications and variations of the present disclosure described herein, as well as other embodiments falling within the spirit and scope of the present disclosure described herein.