HONEYCOMB CELL SHOCK-PROTECTION PAPER PAD STRUCTURE, AND FABRICATION METHOD AND FABRICATION APPARATUS

Abstract

Disclosed are a honeycomb cell shock-protection paper pad structure, and a fabrication method and a fabrication apparatus, for overcoming springing back of a stretched honeycomb cell paper shock-protection pad. The honeycomb shock-protection paper pad structure includes paper strips that have an unconnected site of which upper and lower ends are formed with folded-edge bend portions and a connected site that is formed with a central bend portion. A shape-fixing method includes stretching a cellular-form shock-protection paper pad for extension, bending upper and lower ends of the paper strips of the stretched honeycomb cell shock-protection paper pad toward one side, and conducting shape-fixing rolling with paired rollers. A shape-fixing apparatus includes a chassis portion, an edge scraper portion including flexible upper and lower scraper blades mounted obliquely on the chassis portion, and a shape-fixing roller portion including rigid shaping paired roller mounted on the chassis portion.

Claims

1. A honeycomb cell shock-protection paper pad structure, wherein the shock-protection paper pad structure is formed of a group of paper strips that are connected together in a uniformly distributed and spaced manner so as to exhibit a honeycomb cellular structure at ends, wherein the paper strips (1) exhibit a honeycomb cellular structure at the ends, and the paper strips (1) is provided with folded-edge bend portions (1-1) at upper and lower ends of an unconnected site thereof, and the paper strip (1) is provided with a central bend portion (1-2) at a connected site thereof.

2. A honeycomb cell shock-protection paper pad shape-fixing method, wherein the method is performed to stretch and extend a contracted cellular-form shock-protection paper pad that is formed of a group of parallel arranged paper strips connected to each other in a uniformly distributed and spaced manner, and comprises the following steps: Step A1, stretching and extending the contacted cellular-form shock-protection paper pad to spread to form a honeycomb cell shock-protection paper pad in a form of paper strips being of a hexagonal shape and connected in a uniformly distributed and spaced manner; Step A2, feeding the honeycomb cell shock-protection paper pad in a state of stretching stress being kept fixed into an edge-collapsing scraper blade to make upper and lower ends of the paper strips that are stretched and extended in the hexagonal shape bent to one side; and Step A3, feeding the cellular-form shock-protection paper pad of Step A2 of which the hexagonally-shaped paper strips have an edge configuration that the upper and lower ends exhibit bending toward one side into a pair of paired rollers having a designated gap therebetween to implement shape-fixing rolling to form a honeycomb cell shock-protection paper pad that has a designated thickness, with the paper strips forming bends of folded edges on the upper and lower ends at an unconnected sites and the paper strips forming a central bend at a connected site.

3. The honeycomb cell shock-protection paper pad shape-fixing method according to claim 2, wherein in Step 3, the operation of shape-fixing rolling is repeatedly performed for 2-3 times.

4. The honeycomb cell shock-protection paper pad shape-fixing method according to claim 2, wherein in Step 3, the designated gap of the paired rollers for the operation of shape-fixing rolling is such that a distance between outer circles of the paired rollers is less than or equal to 30-50% of a thickness of the honeycomb cell shock-protection paper pad before entry into the paired rollers.

5. The honeycomb cell shock-protection paper pad shape-fixing method according to claim 2, wherein in Step A3, one pair of the paired rollers are hot rollers that carry out hot roller pressing on the upper and lower ends of the unconnected site of the paper strips to form the folded-edge bend.

6. A honeycomb cell shock-protection paper pad shape-fixing apparatus, comprising a chassis portion, and edge scraper portion, and a shape-fixing roller portion, wherein the edge scraper portion comprises a flexible upper scraper blade (2-1) and a flexible lower scraper blade (2-2), the flexible upper scraper blade (2-1) and the flexible lower scraper blade (2-2) being mounted obliquely on the chassis portion (5), a distance between the flexible upper scraper blade (2-1) and the flexible lower scraper blade (2-2) being less than a thickness of the honeycomb cell shock-protection paper pad (3); and the shape-fixing roller portion comprises rigid shaping paired rollers (4-1), the rigid shaping paired rollers (4-1) being mounted on the chassis portion (5), a distance between outer circles of the rigid shaping paired rollers (4-1) being less than or equal to 30-50% of a thickness of the honeycomb cell shock-protection paper pad (3) before entry into the rigid shaping paired rollers (4-1).

7. The honeycomb cell shock-protection paper pad shape-fixing apparatus according to claim 6, wherein the shape-fixing roller portion further comprises secondary rigid shaping paired rollers (4-2), the secondary rigid shaping paired rollers (4-2) being mounted on the chassis portion (5), a distance between outer circles of the secondary rigid shaping paired rollers (4-2) being less than or equal to 50-65% of a thickness of the honeycomb cell shock-protection paper pad (3) before entry into the secondary rigid shaping paired rollers (4-2), an entry end of the secondary rigid shaping paired rollers (4-2) corresponding to an exit end of the rigid shaping paired rollers (4-1).

8. The honeycomb cell shock-protection paper pad shape-fixing apparatus according to claim 6, wherein the flexible upper scraper blade (2-1) and the flexible lower scraper blade (2-2) comprise brushes or flexible plates with teeth.

9. The honeycomb cell shock-protection paper pad shape-fixing apparatus according to claim 6, wherein the rigid shaping paired rollers (4-1) or the secondary rigid shaping paired rollers (4-2) are hot rollers.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] FIG. 1 is a schematic view showing a honeycomb cell shock-protection paper pad structure according to the present invention.

[0022] FIG. 2 is a schematic cross-sectional view taken along line B-B of FIG. 1.

[0023] FIG. 3 is schematic enlarged view showing Portion C of FIG. 2.

[0024] FIG. 4 is schematic enlarged view showing Portion D of FIG. 1.

[0025] FIG. 5 is a schematic view showing a structure of a paper strip of the honeycomb cell shock-protection paper pad structure according to the present invention.

[0026] FIG. 6 is a left side view of FIG. 5.

[0027] FIG. 7 is a top plan view of FIG. 5.

[0028] FIG. 8 is a schematic view showing a structure of a honeycomb cell shock-protection paper pad shape fixing device according to the present invention.

[0029] FIG. 9 is a schematic view showing a structure of flexible upper and lower scraper blades according to EMBODIMENT 1.

[0030] FIG. 10 is a schematic view showing a structure of flexible upper and lower scraper blades according to EMBODIMENT 2.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0031] Reference is now made to the attached drawings.

[0032] A honeycomb cell shock-protection paper pad structure is provided, wherein the shock-protection paper pad structure is formed of a group of paper strips that are connected together in a uniformly distributed and spaced manner so as to exhibit a honeycomb cellular structure at ends. The paper strips 1 exhibit a honeycomb cellular structure at the ends, and the paper strip 1 is provided with folded-edge bend portions 1-1 at upper and lower ends of an unconnected site thereof, and the paper strip 1 is provided with a central bend portion 1-2 at a connected site thereof.

[0033] The paper strip 1 is provided, at upper and lower ends of the unconnected site, the folded-edge bend portion 1-1 and the paper strip 1 is provided, at the connected site, with the central bend portion 1-2, so that after being shaped by means of the upper and lower ends being provided with the folded-edge bend portions 1-1 and the paper strips 1 being provided with the central bend portions 1-2 at the connected sites, the honeycomb cell shock-protection paper pad 3 is kept from restoring an original state that the paper strips 1 are parallel with each other and are close to each other, and an shock-absorbing effect of the honeycomb cell shock-protection paper pad 3 is enhanced.

[0034] A honeycomb cell shock-protection paper pad shape-fixing method is provided. The method is performed to stretch and extend a contracted cellular-form shock-protection paper pad that is formed of a group of parallel arranged paper strips connected to each other in a uniformly distributed and spaced manner, and comprises the following steps:

[0035] Step A1, stretching and extending the contacted cellular-form shock-protection paper pad to spread to form a honeycomb cell shock-protection paper pad in a form of paper strips being of a hexagonal shape and connected in a uniformly distributed and spaced manner.

[0036] The purpose of Step A1 is to initially achieve a stretched and extended state.

[0037] Step A2, feeding the honeycomb cell shock-protection paper pad in a state of stretching stress being kept fixed into an edge-collapsing scraper blade to make upper and lower ends of the paper strips that are stretched and extended in the hexagonal shape bent to one side.

[0038] The edge-collapsing scraper blade operates on the honeycomb cell shock-protection paper pad in the stretched and extended state such that under an action of the edge-collapsing scraper blade, the honeycomb cell shock-protection paper pad is caused to form a uniformly extended state after stretching, and also, the edge-collapsing scraper blade causes the upper and lower ends of the stretched hexagonally-shaped paper strip to exhibit a trend of commonly bending toward one side, as a preparation of pre-step operation for bending and shaping in the next step.

[0039] Step A3, feeding the cellular-form shock-protection paper pad of Step A2 of which the hexagonally-shaped paper strips have an edge configuration that the upper and lower ends exhibit bending toward one side into a pair of paired rollers having a designated gap therebetween to implement an operation of shape-fixing rolling to form a honeycomb cell shock-protection paper pad that has a designated thickness, with the paper strips forming bends of folded edges on the upper and lower ends at an unconnected sites and the paper strips forming a central bend at a connected site.

[0040] The shape-fixing rolling implemented with the paired rollers makes the paper strips that have been processed in Step A2 to pass the paired rollers in a state in which the upper and lower ends exhibit a trend of commonly bending toward one side so as to have the upper and lower ends of the paper strips at the unconnected site forming the folded-edge bends.

[0041] The designated gap of the paired rollers for the operation of shape-fixing rolling is such that a distance between outer circles of the paired rollers is less than or equal to 30-50% of a thickness of the honeycomb cell shock-protection paper pad before entry into the paired rollers.

[0042] In an embodiment of the present invention, the operation of shape-fixing rolling implemented in Step 3 is repeatedly performed for 2-3 time, in order to ensure that the folded-edge bend so formed does not elastically restore the shape of the folded-edge bend.

[0043] In an embodiment of the present invention, in Step A3, one pair of the paired rollers are hot rollers that carry out hot roller pressing on the upper and lower ends of the unconnected site of the paper strips to form the folded-edge bend.

[0044] Ae honeycomb cell shock-protection paper pad shape-fixing apparatus comprises a chassis portion, an edge scraper portion, and a shape-fixing roller portion.

[0045] The edge scraper portion comprises: a flexible upper scraper blade 2-1 and a flexible lower scraper blade 2-2. The flexible upper scraper blade 2-1 and the flexible lower scraper blade 2-2 are mounted obliquely on the chassis portion 5. A distance between the flexible upper scraper blade 2-1 and the flexible lower scraper blade 2-2 is less than a thickness of the honeycomb cell shock-protection paper pad 3.

[0046] The purpose of arrangement of the flexible upper scraper blade 2-1 and the flexible lower scraper blade 2-2 is to uniformly extend the honeycomb cell shock-protection paper pad 3 and also, the upper and lower ends of the paper strips are set in a trend of commonly bending toward one side in order to make preparation for the paired rollers to carry out an operation of forming the upper and lower ends of the unconnected site of the paper strips into folded-edge bends.

[0047] The shape-fixing roller portion comprises: rigid shaping paired rollers 4-1. The rigid shaping paired rollers 4-1 are mounted on the chassis portion 5. A distance between the outer circles of the rigid shaping paired rollers 4-1 is less than or equal to 30-50% of a thickness of the honeycomb cell shock-protection paper pad 3 before entry into the rigid shaping paired rollers 4-1.

[0048] In an embodiment of the present invention, the shape-fixing roller portion further comprises: secondary rigid shaping paired rollers 4-2. The secondary rigid shaping paired rollers 4-2 are mounted on the chassis portion 5. A distance between the outer circles of the secondary rigid shaping paired rollers 4-2 is less than or equal to 50-65% of a thickness of the honeycomb cell shock-protection paper pad 3 before entry into the secondary rigid shaping paired roller 4-2. An entry end of the secondary rigid shaping paired rollers 4-2 is set to correspond to an exit end of the rigid shaping paired rollers 4-1. The secondary rigid shaping paired rollers 4-2 provide a certain effect of further fixing the shape of the folded-edge bends.

[0049] In an embodiment of the present invention, the flexible upper scraper blade 2-1 and the flexible lower scraper blade 2-2 are bristle brushes or flexible plates with teeth. The flexible upper scraper blade 2-1 and the flexible lower scraper blade 2-2 ensure that, during operation, no damage is caused on the honeycomb cell shock-protection paper pad 3.

[0050] In an embodiment of the present invention, the rigid shaping paired rollers 4-1 or the secondary rigid shaping paired rollers 4-2 are hot rollers.