AMBIENT AIR PURIFIER COMPRISING AT LEAST ONE FILTER ELEMENT

Abstract

An ambient air purifier includes a housing including at least a housing cover and a mounting base, wherein the housing has at least one flow inlet for ambient air to be purified and at least one flow outlet for cleaned air, a fan arranged within the housing, and at least one filter element. The at least one filter element includes at least one filter medium body, and at least a first lateral frame element is provided on at least an upper front end of the at least one filter medium body of the at least one filter element, having a larger cross section than the upper front end and protruding beyond the upper front end of the filter medium body with a protruding segment.

Claims

1. An ambient air purifier comprising: a housing comprising at least a housing cover and a mounting base, wherein the housing has at least one flow inlet for ambient air to be purified and at least one flow outlet for cleaned air; a fan arranged within the housing; and at least one filter element, wherein the at least one filter element comprises at least one filter medium body, wherein at least a first lateral frame element is provided on at least an upper front end of the at least one filter medium body of the at least one filter element, having a larger cross section than the upper front end and protruding beyond the upper front end of the filter medium body with a protruding segment, and wherein the protruding segment of the first lateral frame element provides a sealing area between the filter element and the housing exterior to the upper front end and is pinched between a support structure of the mounting base and a counterpart element of the housing cover when the housing is in a closed state.

2. The ambient air purifier according to claim 1, wherein the fan has a standing rotational axis, wherein the at least one flow inlet is arranged radially with regards to the standing rotational axis of the fan, and wherein the at least one flow outlet is arranged axially with regards to the standing rotational axis of the fan.

3. The ambient air purifier according to claim 1, wherein the at least one filter element at least partially surrounds an inner clean air space of the housing.

4. The ambient air purifier according to claim 1, wherein a second lateral frame element is provided on at least a lower front end of the at least one filter element opposing the upper front end, having a larger cross section than the lower front end and protruding beyond the lower front end of the filter medium body with a protruding segment.

5. The ambient air purifier according to claim 1, further comprising a multitude of filter element segments of the at least one filter element, neighboring each other circumferentially, wherein the multitude of filter element segments is arranged in a polygonal or circular shape around a rotational axis of the fan.

6. The ambient air purifier according to claim 5, wherein the protruding segment of the first lateral frame element is pinched along a circumferential pinching line of each of the multitude of filter element segments.

7. The ambient air purifier according to claim 1, wherein the housing cover is provided with an axially protruding groove structure for accommodating the upper front end of the at least one filter element and/or the filter element segments with the first lateral frame element.

8. The ambient air purifier according to claim 1, wherein the first lateral frame element is a sideband or a headband of the at least one filter element.

9. The ambient air purifier according to claim 1, further comprising filter element segments of the at least one filter element, wherein the filter element segments are arranged in parallel on opposing sides of a rotational axis of the fan.

10. The ambient air purifier according to claim 1, wherein a longitudinal extension of pleats of the filter medium body is arranged in parallel to a rotational axis of the fan.

11. The ambient air purifier according to claim 1, wherein the at least one filter element in total covers an angular portion of at least 270? of a circumference of an inner clean air space.

12. The ambient air purifier according to claim 1, wherein one of the at least one filter element is arranged essentially coaxial to a rotational axis of the fan.

13. The ambient air purifier according to claim 1, wherein at least one of the at least one filter element is arranged concentrically around a center of an inner clean air space, and wherein the center of the inner clean air space is defined by a rotational axis of the fan.

14. The ambient air purifier according to claim 1, wherein the fan is held by the support structure attached to the mounting base.

15. The ambient air purifier according to claim 14, wherein the support structure acts as a radial support for the at least one filter element.

16. The ambient air purifier according to claim 1, wherein a top cover wall comprises at least one opening that acts as the flow outlet.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0045] The embodiments together with the above-mentioned and other objects and advantages may best be understood from the following detailed description of the embodiments, but not restricted to the embodiments.

[0046] FIG. 1 is a perspective view of an ambient air purifier according to the embodiments.

[0047] FIG. 2 is a top view of the air purifier shown in FIG. 1 indicating intersection lines A-A and B-B.

[0048] FIG. 3 is in an exploded view the arrangement of the filter element and the fan of the ambient air purifier of FIG. 1.

[0049] FIG. 4 is a cut view through parts of the ambient air purifier of FIG. 1 indicating an intersection plane C.

[0050] FIG. 5 is a cut view through the ambient air purifier of FIG. 1 in the intersection plane C of FIG. 4.

[0051] FIG. 6 is a cut view through the ambient air purifier of FIG. 1 along intersection line A-A of FIG. 2 indicating detailed intersections Y and Z.

[0052] FIG. 7 is a detailed view of intersection Y of FIG. 6.

[0053] FIG. 8 is a detailed view of intersection Z of FIG. 6.

[0054] FIG. 9 is a cut view through the ambient air purifier of FIG. 1 along intersection line B-B of FIG. 2.

[0055] FIG. 10 is a top view of two filter element segments of a main filter element in a manufacturing configuration.

[0056] FIG. 11 is a perspective view of the two filter element segments of FIG. 10 in a mounting configuration.

[0057] FIG. 12 is a cut view of the filter element segment of FIG. 10.

[0058] FIG. 13 is a schematic top view of the two filter element segments of FIG. 10 in a mounting configuration indicating pinching lines.

[0059] FIG. 14 is a top view of a pre filter element.

[0060] FIG. 15 is a cut view of the filter element of FIG. 14.

DETAILED DESCRIPTION

[0061] In the drawings, like elements are referred to with equal reference numerals. The drawings are merely schematic representations, not intended to portray specific parameters of the embodiments. Moreover, the drawings are intended to depict only typical embodiments and therefore should not be considered as limiting the scope of the embodiments.

[0062] FIG. 1 depicts a perspective view of an ambient air purifier 100 according to the embodiments. FIG. 2 shows a top view of the air purifier 100 indicating intersection lines A-A and B-B, whereas in FIG. 3 in an exploded view the arrangement of the filter element and the fan of the ambient air purifier 100 is depicted. In FIG. 4 a cut view through parts of the ambient air purifier 100 is shown indicating an intersection plane C.

[0063] The ambient air purifier 100 includes a housing 102 including at least a housing cover 104 and a mounting base 110. The housing 102 has a flow inlet 142 for ambient air to be purified on each of two opposing sides of the housing 102 and at least one flow outlet 144 for cleaned air in a housing cover 104. The flow inlet 142 is arranged between two side walls 116, 118, connected to the mounting base 110. The housing cover 104 includes or consists of a plastic material, especially an injection-moldable or vacuum-formable plastic material.

[0064] A fan 150 with a standing rotational axis 152 is arranged within the housing 102. The at least one flow inlet 142 is arranged radially with regards to the rotational axis 152 of the fan 150. The at least one outlet 144 is arranged axially with regards to the rotational axis 152 of the fan 150. The fan 150 is displaced axially from the mounting base 110 of the housing 102 and is in fluid connection with the inner clean air space 160.

[0065] The housing cover 104 includes a top cover wall 120 extending axially displaced from the mounting base 110 and is arranged, in these embodiments, parallel, to a rotational axis 152 of a fan 150. The top cover wall 120 includes an opening 122 that acts as the flow outlet 144. In these embodiments a diameter of the opening 122 corresponds to a diameter of the fan 150.

[0066] The housing 102 has a planar grille 146 extending over each flow inlet 142. The flow inlet 142 is provided in an opening 148 of the housing 102. The grille 146 may extend over the complete opening 148.

[0067] At least one filter element 10, 30 at least partially surrounds, in particular circumferentially, an inner clean air space 160 (see FIG. 4) of the housing 102. The embodiments shown include two types of filter elements 10, 30. A pre filter element 30 with two filter element segments 32, 34 arranged on both flow inlets 142 of both sides of the housing 102 and a main filter element 10 including a multitude of filter element segments 15, 17, 19, 21, 23, 25, 27, 29, circumferentially surrounding the fan 150. The filter element segments 32, 34 of the pre filter element 30 are arranged in parallel on opposing sides of the rotational axis 152 of the fan 150.

[0068] The multitude of filter element segments 15, 17, 19, 21, 23, 25, 27, 29 of the filter element 10, neighboring each other circumferentially, is arranged in a polygonal or circular shape around the rotational axis 152 of the fan 150. The filter element 10 in total covers an angular portion of at least 270?, preferably at least 330?, of the circumference of the inner clean air space 160. The filter element 10, 30 is arranged essentially coaxial to the rotational axis 152 of the fan 150.

[0069] Thus, the filter elements 10, 30 are arranged concentrically around a center of the inner clean air space 160, wherein the center of the inner clean air space 160 is defined by the rotational axis 152 of the fan 150.

[0070] The filter elements 10, 30 extend essentially parallel to the rotational axis 152 of the fan 150. The filter elements 10, 30 include at least one filter medium body 50 (see FIG. 5), in particular configured as a pleated filter bellows.

[0071] A longitudinal extension of pleats of the filter medium body 50 of both filter elements 10, 30 is arranged in parallel to the rotational axis 152 of the fan 150.

[0072] As can be seen in FIG. 4, the fan 150 is held by a support structure 156 attached to the mounting base 110. The support structure 156 may include several struts 157 extending perpendicular with regards to a plane of the mounting base 110.

[0073] The support structure 156 is embodied as a support cage having a multitude of struts 157 angularly distributed around the circumference. The support structure 156 is arranged within an inner clean air space 160 and delimits the inner clean air space 160 radially. The fan 150 is attached to an upper ring element 158 support structure 156 which is supported by the struts 157. For instance, a grid-like cover 151 of the fan 150 may rest on the upper ring element 158 or be attached to the cover in an alternative configuration. The struts 157 are resting on a lower ring segment 159 of the support structure 156 which is attached to the mounting base 110. In particular, the support structure 156 may be composed of cylinder segments with two strut segments at each side connected at one end with regards to the rotational axis 152 of the fan 150 by an upper circular segment and at the opposing end with regards to the fan rotational axis 152 by a lower circular segment. In an assembled state of the cylinder segments, two abutting strut segment constitute one of the struts 157.

[0074] The support structure 156 acts as a radial support for the at least one filter element 10, 30. The filter elements 10, 30 are curved with a curving radius corresponding to a radius of the support structure 156.

[0075] FIG. 5 depicts a cut view through the ambient air purifier 100 in the intersection plane C of FIG. 4, wherein a section of both filter elements 10, 30 is shown.

[0076] FIG. 6 shows a cut view through the pre filter element 30 of the ambient air purifier 100 along intersection line A-A of FIG. 2 indicating detailed intersections Y and Z. In FIG. 7 a detailed view of intersection Y of FIG. 6 and in FIG. 8 a detailed view of intersection Z of FIG. 6 is depicted.

[0077] FIG. 9 shows a cut view through the main filter element 10 of the ambient air purifier 100 along intersection line B-B of FIG. 2.

[0078] As may be seen in the cut views, a first lateral frame element 60, in particular a plane lateral frame element, is provided on an upper front end 56 of the filter elements 10, 30.

[0079] A lateral frame element 60 of a pleat pack that runs perpendicular to the longitudinal extension of the pleats of the filter element 10, 30 is usually called a sideband, and a lateral frame element of a pleat pack that runs parallel to the longitudinal extension of the pleats is usually called a headband. In the embodiments shown the longitudinal extension of the pleats runs along the vertical axis 152 in a standing orientation so that the lateral frame element 60 taking part in the sealing interface may be a sideband.

[0080] The lateral frame element 60 has a larger cross section than the upper front end 56 and protrudes beyond the upper front end 56 of the filter medium body 50 with a protruding segment 64. The protruding segment 64 of the lateral frame element 60 provides a sealing area between the filter element 10, 30 and the housing 102 exterior to the upper front end 56. The protruding segment 64 is pinched between a support structure 106 of the mounting base 110 and a counterpart element 108 of the housing cover 104 along a pinching line 78 when the housing 102 is in a closed state.

[0081] The lateral frame element 60 extends beyond a width 54 of the main filter element 10 as well as beyond a width 55 of the pre filter element 30.

[0082] A second lateral frame element 61 is provided on a lower front end 58 of the filter elements 10, 30 opposing the upper front end 56. The second lateral frame element 61 has a larger cross section than the lower front end 58 and protrudes beyond the lower front end 58 of the filter medium body 50 with a protruding segment 65. The second lateral frame element 61 is also provided as a sideband.

[0083] As may be seen in the cut view of FIG. 4 as well as in the cut views of FIGS. 5 to 9, the housing cover 104 is provided with an axially protruding groove structure 121 for accommodating the upper front end 56 of the at least one filter element 10, 30 and/or the filter element segments 15, 17, 19, 21, 23, 25, 27, 29 with the lateral frame element 60. In particular the groove structure 121 accommodates the counterpart element 108 for pinching the protruding segment 64 of the lateral frame element 60 when the housing 102 is closed.

[0084] FIG. 10 depicts a top view of two filter element segments 17, 19 of a main filter element 10 in a manufacturing configuration. The pleat pack is manufactured with the pleated filter medium body 50 as a straight pack. A sideband as a lateral frame element 60 is arranged on sides of the pleats 52. At both ends of the filter element 10 connection bands 72 are arranged for sealing purposes. The connection band 72 protrudes at a variable angle from the head side of the filter medium body 50. The sealing tab is used to seal the edges of the filter medium body 50. The two filter element segments 17, 19 will be cut along the cut line 70 for bending the two filter element segments 17, 19 for mounting in the mounting base 110 of the ambient air purifier 100, which is shown in FIG. 11.

[0085] Another advantageous feature of the overlapping sideband 60 is that it is also usable for filter elements 10 with slit sidebands 60. The slits 76 are done between two adjacent parts of the filter element 10 and go over e.g. more than 75% of the sideband 60. The slits 76 in the sideband 60 allow the two neighboring segments 17, 19 of the filter element 10 to be mounted in an angle. Bending the filter element 10 will cause material of the slit tip to be compressed, thus making the material likely to bulge and to create an untight area. In this case, the pinching line 78 is not necessarily straight, but can also at least partially run along the slits contour and into the filter medium body 50. This way, a potential leakage path along the slit 76 is closed, while the region around the tip is also stabilized and deformation is limited. When reaching into the filter medium body 50 the contour of the pinching line 78 is not necessarily straight. This way, the bottom side of the pinching contour can within the slit 76 advantageously be combined with a vertical solid beam in the housing 102 to create a tight sealing and at the same time create an obstruction for more simply shaped prismatic elements.

[0086] FIG. 11 shows a perspective view of the two filter element segments of FIG. 10 in a mounting configuration. The two filter element segments 17, 19 are nearly cut through so that they may be bent according to the mounting geometry of the mounting base 110. The middle pleat 52 between the two filter element segments 17, 19 is spread for bending the filter element segments 17, 19 against each other. Besides the pleat 52 the filter element segments 17, 19 are connected at least by the first and/or the second lateral frame element 60, 61 extending essentially parallel to the mounting base 110.

[0087] In FIG. 12 a cut view of the filter element segment 17 of FIG. 10 is depicted. Clearly the protruding segments 64 on the upper front end 56 and the protruding segments 65 on the lower front end 58 are to be seen.

[0088] FIG. 13 depicts a schematic top view of the two filter element segments 17, 19 of FIG. 10 in a mounting configuration indicating pinching lines 78, where the lateral frame element 60 is pinched between the support structure 106 of the mounting base 110 and the counterpart element 108 of the housing cover 104. The pinching lines 78 of the two filter element segments 17, 19 meet at the connection point of the slit 76 between the filter element segments 17, 19 being connected by the pleat 52 running through from one filter element segment 17 to the other filter element segment 19. The protruding segment 64 of the first lateral frame element 60 is pinched along a circumferential pinching line 78 of the filter element segments 17, 19.

[0089] FIG. 14 depicts a top view of a pre filter element 30, whereas in FIG. 15 a cut view of the filter element 30 is shown. The pre filter element 30 is provided with a straight pleated filter medium body 50, covered on both front ends 56, 58 with lateral frame elements 60, 61. In FIG. 15 the protruding segments 64 on the upper front end 56 and the protruding segments 65 on the lower front end 58 are to be seen.