LINER AND INFLATION BLADDER OFFSET SECUREMENT SYSTEM AND METHOD
20240384494 ยท 2024-11-21
Inventors
Cpc classification
E03F7/00
FIXED CONSTRUCTIONS
International classification
E02D29/12
FIXED CONSTRUCTIONS
Abstract
A liner assembly offset securement system for reinforcing walls of an underground sewer structure. The underground sewer structure includes a neck portion, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion. The offset securement system comprises a liner, an inflatable bladder disposed within the liner, a plurality of offset structure anchors, a plurality of loop units attached to the liner, and a plurality of pull straps. Each of the offset structure anchors is configured to be fixed to the underground sewer structure between offset and chamber portions thereof. Each of the pull straps has a proximal end and a distal end, the proximal end of each of the pull straps connected to one of the bladder anchors through one of the loop units of the liner and one of the offset structure anchors.
Claims
1. A liner assembly offset securement system for rehabilitating and reinforcing walls of an underground structure, the underground structure including a neck portion, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, the offset securement system comprising: a liner for rehabilitating and reinforcing the underground structure, the liner including a neck portion with an open top end, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion; an inflatable bladder disposed within the liner, the inflatable bladder having a neck portion, an offset portion extending from and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, the inflatable bladder including a plurality of bladder anchors attached to an outer surface of the inflatable bladder; a plurality of offset structure anchors, each of the offset structure anchors configured to be fixed to the underground structure between the offset portion and the chamber portion; a plurality of loop units attached to the liner; and, a plurality of pull straps, each of the pull straps having a proximal end and a distal end, the proximal end of each of the pull straps connected to one of the bladder anchors through one of the loop units of the liner and one of the offset structure anchors.
2. The offset securement system as defined in claim 1, wherein each of the bladder anchors is a bladder eyelet.
3. The offset securement system as defined in claim 1, wherein the plurality of loop units are attached to the liner at multiple locations adjacent to the offset portion of the liner.
4. The offset securement system as defined in claim 1, wherein each of the offset structure anchors is a structure eyebolt anchor.
5. The offset securement system as defined in claim 1, wherein the plurality of loop units are attached to the liner at multiple locations located around the offset portion of the liner.
6. The offset securement system as defined in claim 5, wherein the plurality of bladder anchors are attached to the inflation bladder at multiple locations located around the offset portion of the inflation bladder.
7. The offset securement system as defined in claim 6, wherein the bladder anchors are installed in location corresponding to the loop units on the liner.
8. The offset securement system as defined in claim 1, wherein each of the loop units includes an inside loop disposed inside the liner and an outside loop disposed outside the liner.
9. The offset securement system as defined in claim 8, wherein each of the bladder anchors is connected to the inside loop of one of the loop units of the liner, and wherein the outer loop of one of the loop units of the liner is connected to the proximal end of one of the pull straps.
10. The offset securement system as defined in claim 9, wherein each of the bladder anchors is connected to the inside loop of one of the loop units of the liner by one of the inside carabiners.
11. The offset securement system as defined in claim 10, wherein the outer loop of each of the loop units of the liner is connected to the proximal end of one of the pull straps through one of outside carabiners.
12. The offset securement system as defined in claim 1, wherein each of the pull straps is configured to be supported by one of the offset structure anchors.
13. The offset securement system as defined in claim 1, wherein each of the loop units includes only an outside loop disposed outside the liner.
14. The offset securement system as defined in claim 13, wherein the liner is provided with a plurality of slits therethrough, and wherein each of the slits is adjacent to one of the outside loops of the liner.
15. The offset securement system as defined in claim 14, wherein each of the pull straps is configured to extend through one of the structure anchors and corresponding one of the outside loops of the liner, and wherein the proximal end of each of the pull straps is configured to be secured directly to one of the bladder anchors.
16. The offset securement system as defined in claim 1, further comprising a canister provided to hold the liner and the bladder in proper position for the installation and cure.
17. A method of using a liner and inflation bladder offset securement system for rehabilitating and reinforcing a sewer structure, the underground structure including a neck portion, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, the method comprising the steps of: providing the liner and an inflation bladder offset securement system as defined in claim 1; positioning the inflatable bladder inside the liner; fixing a plurality of offset structure anchors to the underground sewer structure between the offset portion and the chamber portion thereof; connecting the proximal end of each of the pull straps to one of the bladder anchors through one of loop units of the liner and one of the offset structure anchors so that the distal ends of the pull straps extend away from the neck portion of the underground structure; and pulling the distal ends of the pull straps away from the underground structure so that the liner contacts internal surfaces of the underground structure.
18. The method as defined in claim 17, wherein each of the bladder anchors is connected to an inside loop of one of the loop units of the liner by one of inside carabiners.
19. The offset securement system as defined in claim 18, wherein the outer loop of each of the loop units of the liner is connected to the proximal end of one of the pull straps through one of outside carabiners.
20. A reinforced manhole, comprising: a cementitious structure having a neck portion with an open top end, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, a bottom, and at least one inlet pipe and one outlet pipe proximate the bottom; a liner liner including a neck portion with an open top end, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, the liner juxtaposed to the cementitious structure and bonded thereto with resin; an inflatable bladder disposed within the liner, the inflatable bladder having a neck portion, an offset portion extending from and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, the inflatable bladder including a plurality of bladder anchors attached to an outer surface of the inflatable bladder; a plurality of offset structure anchors secured in the cementitious structure between the offset portion and the chamber portion; a plurality of loop units attached to the liner; and, a plurality of pull straps, each of the pull straps having a proximal end and a distal end, the proximal end of each of the pull straps connected to one of the bladder anchors through one of the loop units of the liner and one of the offset structure anchors.
21. A method for rehabilitating and reinforcing an underground structure, the underground structure including a neck portion, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, the method comprising the steps of: providing a liner having a neck portion, an offset portion extending at an angle and offset from the neck portion, a chamber portion extending downwardly from the offset portion, and a plurality of loop units; providing an inflatable bladder having a neck portion, an offset portion extending at an angle and offset from the neck portion, and a chamber portion extending downwardly from the offset portion, the inflatable bladder provided with a plurality of bladder anchors attached to an outer surface of the inflatable bladder; positioning the inflatable bladder inside the liner; fixing a plurality of offset structure anchors to the underground sewer structure between the offset portion and the chamber portion thereof; providing a plurality of pull straps, each of the pull straps having a proximal end and a distal end; connecting the proximal end of each of the pull straps to one of the bladder anchors through one of the loop units of the liner and one of the offset structure anchors so that the distal ends of the pull straps extend away from the neck portion of the underground structure; and pulling the distal ends of the pull straps away from the underground structure so that the liner contacts internal surfaces of the underground structure.
22. The method as defined in claim 21, further comprising the step of inflating the bladder with a heated fluid so that the liner contacts internal surfaces of the underground structure immediately before, simultaneously with or immediately after the step of pulling the distal ends of the pull straps.
23. The method as defined in claim 21, wherein each of the bladder anchors is connected to an inside loop of one of the loop units of the liner by one of inside carabiners.
24. The offset securement system as defined in claim 23, wherein the outer loop of each of the loop units of the liner is connected to the proximal end of one of the pull straps through one of outside carabiners.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are incorporated in and constitute a part of the specification. The drawings, together with the general description given above and the detailed description of the exemplary embodiments and methods given below, serve to explain the principles of the invention. In such drawings:
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[0032]
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0033] Reference will now be made in detail to the exemplary embodiments and exemplary methods as illustrated in the accompanying drawings, in which like reference characters designate like or corresponding parts throughout the drawings. It should be noted, however, that the invention in its broader aspects is not necessarily limited to the specific details, representative materials and methods, and illustrative examples shown and described in connection with the exemplary embodiments and exemplary methods.
[0034] This description of exemplary embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description, relative terms such as horizontal, vertical, front, rear, upper, lower, top and bottom as well as derivatives thereof (e.g., horizontally, downwardly, upwardly, etc.) should be construed to refer to the orientation as then described or as shown in the drawing figure under discussion and to the orientation relative to a vehicle body. These relative terms are for convenience of description and normally are not intended to require a particular orientation. Terms concerning attachments, coupling and the like, such as connected and interconnected, refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. The term operatively connected is such an attachment, coupling or connection that allows the pertinent structures to operate as intended by virtue of that relationship. The term integral (or unitary) relates to a part made as a single part, or a part made of separate components fixedly (i.e., non-moveably) connected together. Additionally, the word a and an as used in the claims means at least one and the word two as used in the claims means at least two.
[0035] A manhole (or like underground structure, such sewer or stormwater structure) M, as best shown in
[0036]
[0037] The liner L includes with a plurality (preferably 5) of nylon loop units 17 at multiple key locations located about the offset section of the flat top manhole liner. The loop units 17 are provided on the liner L in locations adjacent to the offset portion 14 or between the offset portion 14 and the chamber portion 16 of the liner L, as best shown in
[0038] The inflatable bladder B, as best shown in
[0039] The liner and inflation bladder offset securement system 10 further comprise a plurality of offset structure anchors, each in the form of an eyebolt anchor 36 fixed (i.e., non-moveably attached) to the sewer structure M adjacent to the offset portion 4 or between the offset portion 4 and the chamber portion 6 thereof (as best shown in
[0040] As illustrated in
[0041] The liner L and the bladder B are attached to a canister 34 to hold the liner L and the bladder B in proper position for installation and cure. The canister 34 has a connection for the attachment of an air hose from a pump for inflation of the bladder B. The air pumped to the inflatable bladder B pressurizes the liner L into place in the manhole M. A pressure relief valve is provided to control the pressure. The canister 34 also has a connection for the attachment of a steam hose, which provides steam heat to quickly cure the resin-impregnated liner L.
[0042] Each of the outside carabiners 20 that is clipped onto the outside loop 19 of the liner L is pulled by a small end of the outside carabiner 20 (i.e., the side of the outside carabiner 20 with a pinned gate hinge 21h of a pinned gate 21, as shown being pulled in
[0043] Forces acting on the outside carabiner 20 (including gravity, the pulling force of the installer above and resistance of the structure anchors 36) cause the outside carabiners 20 to clip themselves into position. Clipping occurs because the large end of the outside carabiner 20 cannot pass through the structure anchor 36, and due to the triangular shape of the outside carabiner 20 in the pulled direction, cannot help but force the pinned gate 21 of the outside carabiner 20 open and cause the outside carabiner 20 to self-attach to the structure anchor 36. The carabiners 20, 32 are triangular in shape. As the point of the triangle is pulled through the ring, the clip self-attaches because the back end thereof cannot pass through the ring. Thus, the system 10 of the present invention allows the bladder B and the liner L to be easily pulled into the correct position and anchored inside the host structure M, into what is otherwise a nearly impossible position to reach during installation. The full weight of the offset portion 14 of the liner L and the offset portion 24 of the bladder B are then supported by the multiple structure anchors 36, allowing the installer to easily continue with the installation process, knowing that the liner L has been successfully secured into position.
[0044] A method for rehabilitating and reinforcing the underground structure M according to the present invention follows. First, the inflatable bladder B is positioned inside the liner L. Also, the plurality of offset structure anchors 36 are fixed to the underground sewer structure M between the offset portion 14 and the chamber portion 16 thereof. Then, the inside loop 18 of one of the loop units 17 of the liner L is connected to the bladder eyelet 28 of one of the bladder anchors 27 of the inflation bladder B by the inside carabiner 32. Next, the proximal end 15p of each of the pull straps 15 is connected to the outside carabiner 20 attached to the outside loop 19 of one of the loop units 17 of the liner L. Then, each of the pull straps 15 is extended through one of the offset structure anchors 36 so that the distal ends 15d of the pull straps 15 extend away from the neck portion 2 of the underground structure M. In other words, the proximal end 15p of each of the pull straps 15 is connected to one of the bladder anchors 27 through one of the loop units 17 of the liner L, and the distal ends 15d of the pull straps 15 extend away from the neck portion 2 of the underground structure M through one of the offset structure anchors 36. After that, the distal ends 15d of the pull straps 15 are pulled (manually or using a servo mechanism) away from the underground structure M so that the liner L contacts internal surfaces of the underground structure M. Immediately before, simultaneously with or immediately after the step of pulling the distal ends 15d of the pull straps 15, the bladder B is inflated with a heated fluid so that the liner L firmly contacts internal surfaces of the underground structure M.
[0045]
[0046] According to the second embodiment, the liner L is made of a fabric, usually fiberglass and felt, sewn 2-4 inches down from transition points of a sewer structure M2. The liner L is formed of multiple juxtaposed plies 52, 54 and 56, respectively. First and third plies 52 and 54 are formed from a woven structural fabric, such as a fiberglass, and a second ply 56 is disposed between the first and third plies 52 and 54. The second ply 56 is formed from a membrane impermeable to fluids, such as sewage liquid. The first and third plies 52 and 54 typically are impregnated with an epoxy resin system. The liner L has an open top end 63 to provide a fluid inlet flow path. The liner L is interrupted to form a small through-opening or slit 57, preferably one inch maximum, (best shown in
[0047] Once the liner L is fully inflated and pressurized and the pull rope 58 is disposed approximately the same distance down from the same transition areas on the inflation bladder B, a securing device, such as a bladder anchor, metal eyebolt with washers and nuts, is attached to the bladder B with a suitable method. Preferably, the metal bladder eyelet 28 is attached to the inflation bladder B with the nut 30 on each side of fender washer 31 through a heat-sealed reinforcement area of the inflation bladder B proximate the bladder anchor area. The pull rope 58 is tied to the bladder eyelet 28 of the inflation bladder B. Once the liner L is saturated with resin and the inflation bladder B is put in place, the bladder B (i.e., the bladder eyelet 28 on the inflation bladder B) is attached to the pull rope 58 and pulled into the correct position inside the liner L. Once that is completed, the pull rope 58 is secured on the outside of the liner L, such as to the outer loop 60 of the liner L. In this way, the inflation bladder B is fully attached to the liner L, and now both may be placed into position inside the host structure M2 into a place where the liner L can conform to the contours of the transition area inside the host structure M2. Putting the loops on the inflation bladder B and the liner L 2-4 inches down from these transition areas within the host structure allows excess material to be available to attach to the host structure without the risks of tearing and exposing the host structure.
[0048] The inflation bladder B and the liner L are now attached together, and an additional rope or strap is attached and threaded through a metal eyelet anchor located in the point of transition on the host structure. This strap continues to the top and outside of the host structure. The inflation bladder B are attached to the liner L, and the pull straps 58 that are attached to the bladder B and the liner L are pulled through the eyebolt anchors 36. In other words, the pull straps run into the sewer structure and through the structure anchor eyebolts in the ceiling. The liner and bladder are thus pulled together until the eyebolt locations are reached. Subsequently, the liner L will be fully engaged into every curvature of the host structure M2. The liner L and its inflation bladder B are lifted together as one unit. This ensures that there are no voids behind the liner L, tears on the liner material exposing the host structure, or ruptured inflation bladders.
[0049] The bladder anchors 27, the outer loop 60 of the liner L, and the structure anchors 36 according to the second embodiment are installed in the same locations as in the method according to the first embodiment. The pull straps 58 are tied to the bladder anchors 27, passed through the liner L at the small openings 62, and secured to the outer loops to secure the bladder in the correct position. Each of the bladder anchors 27 is tied onto one of the pulling ropes 58 that is pulled through a corresponding one of the slits 57 in the liner L, then it is tied to one of the outer loops 60 on the liner L, securing the bladder B in place. After saturation of the liner L with resin, the pulling ropes 58 are pulled through the structure anchors 36 until the liner L reaches an upper corner of the underground structure M2, i.e., a corner between the offset portion 64 and the chamber portion 66 of the manhole M2. This secures the liner L and bladder B in the correct position.
[0050] Therefore, the securement system 50 and method according to the second embodiment achieve the same results as the securement system 10 and method according to the first embodiment. The liner and inflation bladder offset securement systems 10 or 50 according to the present invention, although seemingly simple, completely solve a significant problem and eliminates much of the cost and performance pressure by installers.
[0051] The foregoing description of the exemplary embodiment of the present invention has been presented for the purpose of illustration in accordance with the provisions of the Patent Statutes. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. The embodiments disclosed hereinabove were chosen in order to best illustrate the principles of the present invention and its practical application to thereby enable those of ordinary skill in the art to best utilize the invention in various embodiments and with various modifications as suited to the particular use contemplated, as long as the principles described herein are followed. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains. Thus, changes can be made in the above-described invention without departing from the intent and scope thereof. It is also intended that the scope of the present invention be defined by the claims appended thereto.