PHOTONIC INTEGRATED CIRCUIT INCLUDING OPTICAL ABSORBER FOR TERMINAL END OF WAVEGUIDE
20240385373 ยท 2024-11-21
Inventors
Cpc classification
G02B6/13
PHYSICS
G02B6/1228
PHYSICS
International classification
Abstract
A photonic integrated circuit (PIC) includes a waveguide in or over a semiconductor substrate. The waveguide has a terminal end. The PIC also includes an optical absorber having a curved shape adjacent to opposing sides and an endwall of the terminal end of the waveguide, i.e., it surrounds the terminal end of the waveguide. The optical absorber is multi-layered and includes a light absorbing layer. The light absorbing layer may include germanium or a vanadate. The optical absorber terminates or attenuates any stray optical signals from the waveguide while maintaining low back reflection.
Claims
1. A photonic integrated circuit (PIC), comprising: a waveguide in or over a semiconductor substrate, the waveguide having a terminal end; and an optical absorber having a curved shape adjacent to opposing sides and an endwall of the terminal end of the waveguide, the optical absorber is multi-layered and includes a light absorbing layer.
2. The PIC of claim 1, wherein the optical absorber includes the light absorbing layer over a silicon layer and the light absorbing layer includes one of germanium and a vanadate.
3. The PIC of claim 2, wherein the germanium of the optical absorber includes one of crystalline germanium, polycrystalline germanium and amorphous germanium, or the vanadate of the optical absorber includes one of calcium vanadate and strontium vanadate.
4. The PIC of claim 1, wherein the light absorbing layer is segmented along a length of the optical absorber.
5. The PIC of claim 1, wherein the optical absorber has a U-shape having a pair of legs extending from a bight portion, wherein the terminal end of the waveguide is aimed into the bight portion.
6. The PIC of claim 5, wherein the pair of legs flare outwardly away from the waveguide near respective ends thereof.
7. The PIC of claim 1, wherein the optical absorber includes a pair of nested optical absorbers, each optical absorber having the curved shape surrounding the terminal end of the waveguide, each optical absorber includes the light absorbing layer over a silicon layer.
8. The PIC of claim 1, wherein the waveguide has a tapering width along a length thereof, the terminal end having a smallest width.
9. The PIC of claim 8, wherein the waveguide has a layout chosen from a group comprising: a solid peg layout, a segmented fishbone layout and a combination peg and segmented fishbone layout.
10. The PIC of claim 1, wherein the waveguide has a sinusoidal path along a portion of a length thereof.
11. The PIC of claim 1, wherein the semiconductor substrate includes a semiconductor-on-insulator (SOI) substrate including an semiconductor layer over a buried insulator layer over a base semiconductor layer, and further comprising an undercut in the base semiconductor layer under the waveguide.
12. The PIC of claim 1, wherein the semiconductor substrate includes a semiconductor-on-insulator (SOI) substrate including an semiconductor layer over a buried insulator layer over a base semiconductor layer, and wherein the waveguide includes one of: silicon in a semiconductor layer; silicon nitride over silicon in the semiconductor layer; silicon nitride above the semiconductor layer; amorphous silicon in the semiconductor layer; polysilicon above the semiconductor layer; and polysilicon over silicon in the semiconductor layer.
13. The PIC of claim 1, wherein the waveguide includes a first portion of one of silicon and silicon nitride and a second portion of the light absorbing layer positioned at least over the first portion or under the first portion.
14. The PIC of claim 13, wherein the silicon of the waveguide has a tapering width along a length thereof with the terminal end having a smallest width of the silicon, and the light absorbing layer of the waveguide has an enlarging width along a length thereof with the terminal end having a largest width of the light absorbing layer.
15. A photonic integrated circuit (PIC), comprising: a waveguide in or over a semiconductor substrate, the waveguide including a first portion of one of silicon and silicon nitride and a second portion of germanium positioned at least over the first portion or under the first portion, and wherein the waveguide is linear and has a terminal end; and an optical absorber having a curved shape surrounding the terminal end of the waveguide, the optical absorber includes a light absorbing layer over a silicon layer, wherein the light absorbing layer includes one of germanium and a vanadate.
16. The PIC of claim 15, wherein the first portion of the waveguide has a tapering width along a length thereof with the terminal end having a smallest width of the first portion, and the second portion of the waveguide has an enlarging width along a length thereof with the terminal end having a largest width of the second portion.
17. The PIC of claim 15, wherein the germanium of the optical absorber includes one of crystalline germanium, polycrystalline germanium and amorphous germanium, or the vanadate of the optical absorber includes one of calcium vanadate and strontium vanadate.
18. The PIC of claim 15, wherein the optical absorber has a U-shape having a pair of legs extending from a bight portion, wherein the terminal end of the waveguide is aimed into the bight portion, and wherein the pair of legs flare outwardly away from the waveguide near respective ends thereof.
19. The PIC of claim 15, wherein the optical absorber includes a pair of nested optical absorbers, each optical absorber having the curved shape surrounding the terminal end of the waveguide, each optical absorber includes the light absorbing layer over the silicon layer.
20. A method of forming a photonic integrated circuit (PIC), the method comprising: forming a waveguide in or over a semiconductor substrate, the waveguide having a terminal end; and forming an optical absorber having a curved shape surrounding the terminal end of the waveguide, the optical absorber includes a light absorbing layer over a silicon layer, wherein the light absorbing layer includes one of germanium and a vanadate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The embodiments of this disclosure will be described in detail, with reference to the following figures, wherein like designations denote like elements, and wherein:
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[0036] It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
DETAILED DESCRIPTION
[0037] In the following description, reference is made to the accompanying drawings that form a part thereof, and in which is shown by way of illustration specific illustrative embodiments in which the present teachings may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the present teachings, and it is to be understood that other embodiments may be used and that changes may be made without departing from the scope of the present teachings. The following description is, therefore, merely illustrative.
[0038] It will be understood that when an element such as a layer, region, or substrate is referred to as being on or over another element, it may be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly on or directly over another element, there may be no intervening elements present. It will also be understood that when an element is referred to as being connected or coupled to another element, it may be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
[0039] Reference in the specification to one embodiment or an embodiment of the present disclosure, as well as other variations thereof, means that a particular feature, structure, characteristic, and so forth described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the phrases in one embodiment or in an embodiment, as well as any other variations appearing in various places throughout the specification are not necessarily all referring to the same embodiment. It is to be appreciated that the use of any of the following /, and/or, and at least one of, for example, in the cases of A/B, A and/or B and at least one of A and B, is intended to encompass the selection of the first listed option (A) only, or the selection of the second listed option (B) only, or the selection of both options (A and B). As a further example, in the cases of A, B, and/or C and at least one of A, B, and C, such phrasing is intended to encompass the first listed option (A) only, or the selection of the second listed option (B) only, or the selection of the third listed option (C) only, or the selection of the first and the second listed options (A and B), or the selection of the first and third listed options (A and C) only, or the selection of the second and third listed options (B and C) only, or the selection of all three options (A and B and C). This may be extended, as readily apparent by one of ordinary skill in the art, for as many items listed.
[0040] Embodiments of the disclosure include a photonic integrated circuit (PIC). The PIC includes a waveguide in or over a semiconductor substrate. The waveguide has a terminal end. The PIC also includes an optical absorber having a curved shape adjacent to opposing sides and an endwall of the terminal end of the waveguide, i.e., it surrounds the terminal end of the waveguide. The optical absorber includes a light absorbing layer over a silicon layer. The light absorbing layer includes germanium or a vanadate. The optical absorber terminates or attenuates stray optical signals from the waveguide while maintaining low back reflection.
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[0042] Photonic component 102 is on or in semiconductor substrate 110. In certain embodiments, photonic component 102 may be positioned in active SOI layer 112. In other embodiments, photonic component 120 may be in any middle-of-line (MOL) or back-end-of-line (BEOL) interconnect layer 118 over semiconductor substrate 110, i.e., dielectric layer with metal wire or vias therein. Photonic component 102 may be any optical component such as but not limited to at least one of: a photodetector, an avalanche photodiode (APD), an optical waveguide, an optical input/output coupler, and an optical absorber. PIC 100 may also include an electronic component 120 (
[0043] PIC 100 includes an optical waveguide 130 (hereafter waveguide 130). Waveguide 130 is optically coupled to photonic component 102 to receive/transmit optical signals to photonic component 102. The optical signals typically, but not necessarily, travel in a plane of semiconductor substrate 110 or parallel to semiconductor substrate 110. Optical signals traveling outside of waveguide 130 are considered undesired or harmful stray optical signals or optical noise. Waveguide 130 is in or over semiconductor substrate 110. As will be described further herein, waveguide 130 can take a variety of material forms according to embodiments of the disclosure. In any event, waveguide 130 includes a terminal end 132. Terminal end 132 is a location at which it is desired to minimize stray optical signals. To this end, PIC 100 includes an optical absorber 140 having a curved shape adjacent to opposing sides and an endwall of terminal end 132 of waveguide 130. That is, optical absorber 140 has a curved shape that surrounds terminal end 132 of waveguide 130. Optical absorber 140 is multi-layered and includes a light absorbing layer 142 over a silicon layer 144. Light absorbing layer 142 may have a light absorbing coefficient that is greater than the light absorbing coefficient of silicon for a given wavelength range. In some embodiments, the light absorbing layer 142 may include germanium or a vanadate. A germanium-including layer 142 of optical absorber 140 may include crystalline germanium (see e.g.,
[0044] As shown in
[0045] Optical waveguide 140 is generally linear immediately upstream of terminal end 132 but, as will be described, may have some turns therein in some embodiments. Optical absorber 140 has a curved shaped configured to absorb stray optical signals from terminal end 132 of waveguide 130 to prevent stray optical signals from creating operational problems for any photonic components 102 in PIC 100. As shown in
[0046] Further embodiments described herein illustrate a wide variety of waveguide 130 and optical absorber 140 options. It is emphasized that while each drawing shows certain aspects of waveguide 130 and optical waveguide 140, the various features of each part can be used together in any combination, including those not expressly illustrated.
[0047] Variations of waveguides will now be described. Waveguide 130 can take a variety of material forms. In certain embodiments, as shown in
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[0049] In other embodiments, shown in
[0050] Waveguide 130 can have a variety of horizontal arrangements. In most embodiments, as shown for example in
[0051] As shown in the top-down view of
[0052] waveguide 130 may have a sinusoidal path 180 along a portion of a length thereof. In any event, terminal end 132 is aimed into bight portion 154 of optical absorber 140. While sinusoidal path 180 is shown relative to waveguide 130 with silicon in active SOI layer 112, it may be applied to any waveguide 130 material arrangement described herein.
[0053] Waveguide 130 may be solid along its length (horizontal on page), which may be referred to as a solid peg layout. Alternatively, as shown in the top-down views of
[0054] Variations of optical absorber 140 will now be described. While waveguide 130, 230 and optical absorber 140 have been shown near active SOI layer 112, waveguide 130, 230 and optical absorber can be in any MOL or BEOL interconnect layer 118.
[0055] While optical absorber 140 has been shown to include a single light absorbing layer 142, in certain embodiments, light absorbing layer 142 can be arranged in a large variety of vertically and/or horizontally segmented arrangements. In one example, as shown in
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[0058] With reference to
[0059] Optical absorber 140 has a curved shape surrounding terminal end 132 of waveguide 130 and includes a light absorbing layer 142 over silicon layer 144. A germanium-including light absorbing layer 142 of optical absorber 140 may include crystalline germanium (see e.g.,
[0060] In the above-described embodiments, for stray optical signals to pass from the waveguide to the optical absorber and then be absorbed or attenuated by the light absorbing layer of the optical absorber, adjacent portions of the terminal end of the waveguide and the optical absorber must be sufficiently close and mode matching must occur at location(s) along the adjacent portions (i.e., there must be at least one location where the propagation constant of optical mode inside the two adjacent portions is the same). Those skilled in the art will recognize that the optical mode of light is generally determined by refractive index profile of the waveguide core and its cross-sectional geometric size and shape. If waveguide cores have the same refractive index profiles, mode matching generally occurs at a location where the cross-sectional areas of the adjacent portions of the waveguide cores are approximately the same. If waveguide cores are made of different core materials with different refractive index profiles, mode matching can occur at a location where adjacent portions of waveguide cores have different cross-sectional areas but the same propagation constant which is determined by the respective combinations of refractive index and cross-sectional area. When the sizes and/or the materials of the waveguide cores are different, these differences must be accounted for in order to achieve mode matching. Tapering of the terminal end of the waveguide and/or tapering of the legs of the light absorber can be employed to increase the likelihood that mode matching will occur between adjacent portions of the terminal end of the waveguide and of the light absorber that are made of different materials and/or sizes and/or in the presences of process variations.
[0061] A method of forming PIC 100 may include forming waveguide 130, 230 in or over semiconductor substrate 110. As noted, waveguide 130, 230 has terminal end 132. The method may also include forming optical absorber 140 having a curved shape surrounding terminal end 132 of waveguide 130, 230. Optical absorber 140 includes light absorbing layer 142 (germanium-including or a vanadate-including layer) over silicon layer 144. Waveguide 130, 230 and optical absorber(s) 140 can be formed using any now known or later developed semiconductor fabrication techniques.
[0062] It is emphasized that while each drawing shows certain aspects of waveguide 130, 230 and optical waveguide(s) 140, the various features of each part can be used together in any combination, including those not expressly illustrated.
[0063] Embodiments of the disclosure provide various technical and commercial advantages, examples of which are discussed herein. The optical absorber reduces optical noise and provides performance improvements for functional components and circuits (e.g., dark current reduction, scattering loss reduction). The optical absorber is fully compatible with current semiconductor process flows and does not require additional layers and/or process steps. The optical absorber can be placed in any area where stray optical signals (light scattering) are anticipated from a terminal end of a waveguide, such as but not limited to near sensitive photonic components such as photodetectors and/or optical modulators.
[0064] The structure and method as described above are used in the fabrication of integrated circuit and photonic integrated circuit chips. The resulting chips can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare die, or in a packaged form. In the latter case the chip is mounted in a single chip package (such as a plastic carrier, with leads that are affixed to a motherboard or other higher-level carrier) or in a multichip package (such as a ceramic carrier that has either or both surface interconnections or buried interconnections). In any case the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes integrated circuit chips, ranging from toys and other low-end applications to advanced computer products having a display, a keyboard or other input device, and a central processor.
[0065] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Optional or optionally means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
[0066] Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as about, approximately and substantially, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. Approximately as applied to a particular value of a range applies to both values, and unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/?10% of the stated value(s).
[0067] The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.