LOW-PRESSURE AND HIGH VOLUME SANDBLASTING BOOTH AND CLEANING SYSTEM
20240383102 ยท 2024-11-21
Inventors
Cpc classification
International classification
Abstract
An enclosed booth is provided with a low pressure, high volume air pump that outputs a stream of air for sandblast cleaning. A venturi nozzle having a venturi restriction at the end is positioned at the distal end of a first flexible tube. A second flexible tube has an outlet positioned adjacent to the venturi restriction which therefore creates a vacuum to pull sand media from the reservoir into the airflow and eject it out of the outlet nozzle of the first hose. This provides a low pressure stream of sandblast media for cleaning various parts. A reservoir is positioned at the bottom of the booth which is filled with the sandblast media. After the sandblasting media is output from the outlet nozzle, it falls through a substrate having apertures therein and enters the reservoir again.
Claims
1. A sandblasting apparatus, comprising: a booth having a bottom wall; a sandblasting media reservoir position in the bottom wall of the booth; a first sidewall on a first side of the booth; an air pump providing an air flow to an inlet in the first sidewall of the booth; a first tube having a first end coupled to the inlet and second end extending into the booth; a venturi nozzle positioned at the second end of the first tube; a mixing chamber positioned surrounding the venturi nozzle, the mixing chamber having an air pressure inlet, a sandblasting media inlet positioned adjacent to the venturi nozzle of the first tube, and an outlet; a second tube having an inlet positioned in the sandblasting media reservoir in the bottom wall of the booth and an outlet coupled to the sandblasting media inlet of the mixing chamber; and an outlet nozzle coupled to the outlet of the mixing chamber, the outlet nozzle having an inlet positioned to receive the air flow combined with the sandblasting media and outlet providing a sandblasting cleaning stream.
2. The sandblasting apparatus of claim 1 wherein the mixing chamber includes a mixing zone fully surrounding the venturi nozzle.
3. The sandblasting apparatus of claim 1, further including a sandblasting media inlet tube located in the sandblasting media reservoir, the sandblasting media inlet tube having a plurality of first apertures on a underside thereof located within the sandblasting media reservoir.
4. The sandblasting apparatus of claim 3 further including a second aperture in the sandblasting media inlet tube, the second aperture being positioned outside of the sandblasting media reservoir and exposed to ambient air outside of the booth to permit local ambient air to enter the sandblasting media inlet tube.
5. The sandblasting apparatus of claim 1, further including: a retaining fastener that couples the outlet nozzle to the outlet of the mixing chamber.
6. The sandblasting apparatus of claim 1 wherein the mixing chamber is rotatably coupled to the first tube that permits the mixing chamber to rotate about its own longitudinal axis and also the longitudinal axis of the first tube while remaining coupled to the first tube with an air tight seal.
7. The sandblasting apparatus of claim 6, further including: a sealing O ring coupled to the first tube and the mixing chamber and providing an air tight seal between the first tube and the mixing chamber.
8. The sandblasting apparatus of claim 7, further including: two retaining posts extending from the mixing chamber towards the first tube and positioned to retain the mixing chamber on the first tube.
9. The sandblasting apparatus of claim 8, further wherein the two retaining posts are positioned upstream of the O ring.
10. The sandblasting apparatus of claim 8, further comprising: a flange positioned on the second end of the first tube; and a groove positioned upstream of the flanged and positioned to receive the retaining posts extending from the mixing chamber, the groove extending circumferentially around the second end of the first tube.
11. The sandblasting apparatus of claim 1, further including: a second wall of the booth having protective gloves extending from the second wall into the booth, the protective gloves being positioned to receive the hands of a user that extend into the booth.
12. The sandblasting apparatus of claim 11 wherein the bottom wall of the booth is a downward extending funnel from the first and second sidewalls of the booth to the sandblasting reservoir and coupled at a bottom end thereof to the sandblasting reservoir.
13. The sandblasting apparatus of claim 1, further including: a support grid positioned above the bottom wall of the booth, the support grid having a plurality of apertures therein in which each of the apertures has an area that is greater than 20 times larger than a diameter of the sandblasting media.
14. The sandblasting apparatus of claim 1, further including: a dust collection outlet positioned at an upper region of a sidewall of the booth, the dust collection outlet configured to receive a vacuum air stream that removes air from the booth.
15. A sandblasting apparatus, comprising: a booth having a bottom wall; a sandblasting media reservoir position in the bottom wall of the booth; a first sidewall on a first side of the booth; an air pump providing an air flow to an inlet in the first sidewall of the booth; a first tube having a first end coupled to the inlet, a body extending into the booth and a second end within the booth; a venturi nozzle positioned at a second end of the first tube; a second tube having a first end as an inlet positioned in the sandblasting media reservoir in the bottom wall of the booth and a second end as an outlet positioned adjacent to the venturi nozzle of the first tube; a mixing zone positioned adjacent to an outlet the venturi nozzle and the second tube outlet; and an outlet nozzle positioned downstream of the mixing zone.
16. The sandblasting apparatus of claim 15, further including: a mixing chamber positioned surrounding the venturi nozzle, the mixing chamber having an air pressure inlet coupled to the second end of the first tube, a sandblasting media inlet coupled to the second end of the second tube and an outlet, and the mixing zone being formed in the space between the mixing chamber inlet and the mixing chamber outlet.
17. The sandblasting apparatus of claim 16 wherein the mixing chamber is rotatably coupled to the second end of the first tube.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0007] The present disclosure will be more fully understood by reference to the following figures, where like labels refer to like parts throughout, except as otherwise specified. The figures do not describe every aspect of the teachings disclosed herein and do not limit the scope of the claims.
[0008]
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DETAILED DESCRIPTION
[0020] Persons of ordinary skill in the relevant art will understand that the present disclosure is illustrative only and not in any way limiting. Other embodiments of the presently disclosed systems and methods readily suggest themselves to such skilled persons having the assistance of this disclosure.
[0021] Each of the features and teachings disclosed herein can be utilized separately or in conjunction with other features and teachings to provide devices, systems, and methods for sandblasting and for cleaning parts using various types of cleaning media. Representative examples utilizing many of these additional features and teachings, both separately and in combination, are described in further detail with reference to the attached Figures. This detailed description is merely intended to teach a person of skill in the art further details for practicing aspects of the present teachings and is not intended to limit the scope of the claims. Therefore, combinations of features disclosed in the detailed description may not be necessary to practice the teachings in the broadest sense, and are instead taught merely to describe particularly representative examples.
[0022] Like reference numerals refer to like elements. In addition, in the drawings, the thicknesses, proportions, and dimensions of components might be enlarged for effective description of technical content. The term and/or includes any combination of one or more that the associated configurations may define. The shapes, sizes, dimensions (e.g., length, width, height, thickness, radius, diameter, area, etc.), ratios, angles, number of elements, and the like illustrated in the accompanying drawings for describing the embodiments of the present disclosure are merely examples, and the present disclosure is not limited thereto. A dimension including size and a thickness of each component illustrated in the drawing are illustrated for convenience of description, and the present disclosure is not limited to the size and the thickness of the component illustrated, but it is to be noted that the relative dimensions including the relative size, location, and thickness of the components illustrated in various drawings submitted herewith are part of the present disclosure.
[0023] Terms such as first and second, etc., may be used to describe various elements, but the elements are not limited to the terms. The above terms are used only for the purpose of distinguishing one component from another component. For example, without departing from the scope of the present disclosure, the first component may be referred to as the second component. Similarly, the second component may also be referred to as the first component. A singular expression includes a plural expression unless the context clearly dictates otherwise.
[0024] Terms such as under, at a lower side, on, at an upper side are used to describe the relationship of the components shown in the drawings. The above terms have relative concepts and are described with reference to directions indicated in the drawings.
[0025] Terms such as comprise or have are intended to designate that a feature, number, step, operation, component, part, or combination thereof described in the specification is present, and it should be understood that the terms do not preclude the possibility of addition or existence of one or more other features or numbers, steps, operations, components, parts, or combinations thereof.
[0026] Moreover, the various features of the representative examples and the dependent claims may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings. It is also expressly noted that all value ranges or indications of groups of entities disclose every possible intermediate value or intermediate entity for the purpose of original disclosure, as well as for the purpose of restricting the claimed subject matter. It is also expressly noted that the dimensions and the shapes of the components shown in the figures are designed to help understand how the present teachings are practiced, but are not intended to limit the dimensions and the shapes shown in the examples in some embodiments. In some embodiments, the dimensions and the shapes of the components shown in the figures are exactly to scale and intended to limit the dimensions and the shapes of the components.
[0027] Although the present disclosure will proceed to describe certain non-limiting examples of sandblasting, it is to be appreciated that the concepts of the disclosure can be applied equally to any type air pressure cleaning system using cleaning media.
[0028]
[0029] Coupled to one of the walls, in this embodiment the right wall 14, is an air pump 28 that sucks ambient air from outside the booth and outputs it as an air pressure stream through the inlet 30 into the booth 10. In a preferred embodiment, the air pressure pump 28 is a low pressure pump, high volume pump for example outputting in the range of 1 to 5 psi above the local ambient pressure, and preferably approximately 2 to 3 psi. Such low pressure pumps that can output a high volume are available from many suppliers and a ? hp air pump is acceptable. It is also preferred for it to be high volume air pump in the range normally output by a standard shop vacuum for use in a person's garage. A volume equal to the amount output from the air outlet of a standard shop vacuum is considered a high volume in this design and for these purposes. Notably, an air compressor and storage tank are not needed. The pump 28 can run continuously, even for a few or several hours at a time, and be performing the sandblasting cleaning the entire time. The pump 28 is secured to the right wall 14 by a bracket 32 or any other acceptable means to hold it in place for outputting pressurized air into the inlet 30 entering the booth. Along one of the walls is a dust collection vent 34, in this instance on the right wall 14, though it could be positioned on any wall. The dust collection vent 34 is provided in order to have a vacuum system collect in order to remove dust from the system while in operation, if desired.
[0030] The bottom wall 22 is sloped in the form of a funnel. In one embodiment, the wall 22 is made of a fit flexible fabric, for example, a high density nylon fabric, polyester, polymer, cotton, denim, or other acceptable fabrics having a tough and smooth surface that is also somewhat flexible. In another embodiment, the bottom wall 22 is a smooth rigid plastic, having a funnel shape so that sandblast media resting thereon will flow towards the bottom of the wall 22.
[0031] A reservoir 36 is mounted in an aperture in the bottom of the bottom wall 22 to function as a reservoir for the sandblasting media. The reservoir 36 can be an integral part of the bottom wall 22 and therefore considered part of the bottom wall itself, or it can be attached to the bottom wall by the appropriate fasteners. In a preferred embodiment, the reservoir 36 is a hardened plastic which is fixed by the appropriate rivets 38 to the flexible bottom wall 22. The transitions between the respective side walls 14 and 12 can also be sloped as shown by the slope surface 40 if desired, but this is optional. The booth 10 can have support legs 42 for holding the booth a desired distance above the floor, in order to provide the user handling gloves 24 at a desired height for convenient use. Thus, the legs 42 can be of a length such that the booth can stand by itself from the floor at the appropriate height or, alternatively it can be placed on a worktable to provide the proper height. The legs 42 can be extended or made shorter as desired in one embodiment.
[0032] As shown in
[0033] A first tube 50 extends from the inlet 30 into the booth 10. Preferably, the first tube 50 is a flexible tube and is of the type commonly used for handling airflows, for example it may be flexible, stretchable and have smooth wall surfaces so that air can smoothly flow along the internal surfaces thereof. Adjacent to the first tube 50 is a second tube 52 which, in a preferred embodiment runs alongside the first tube 50 so the two tubes can be manipulated together in order to perform the sandblasting operation. The first tube 50 is connected to the air pressure output by the pump 28 so that it carries the airflow. The second tube 52 is coupled to the sandblasting media reservoir 36 as described in more detail herein in order to receive the sandblasting media 36 and provided to the airstream to be output by the cleaning system. A mixing chamber 54 is coupled at a second end of the tube 50 and an outlet nozzle 56 that acts as the sandblasting nozzle is coupled to the end of the mixing chamber 54. The second tube 52 is coupled to the mixing chamber 54 at a connection tube 58 in order to provide the sandblasting media for output during the sandblasting operation.
[0034] A dust collection system 60 can be coupled to the booth if desired in order to remove dust that may be present in the air inside the booth 10 during the cleaning operation. If such a dust collection system 60 is provided it will be coupled to the dust vacuum outlet 34 and have a hose 62 which sucks air out of the interior of the booth 10 using a vacuum 64. A standard low-power vacuum can be used, for example a house vacuum, a standard shop vac which is available at a number of consumer retail locations, or any acceptable standard air vacuum system. Under most circumstances, the vacuum 64 will only remove a small amount of dust since the sandblasting media is quite heavy and immediately upon use will generally fall through the grid 44. However, during the sandblasting operation some debris will be removed from the part 46 being cleaned and in addition, sometimes dust and other particles will be floating in the air inside the booth 10 and use of the vacuum 64 will help remove any dust which becomes airborne as floating inside the booth 10 in order to provide a cleaner working environment.
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[0038] The second tube 52 includes two parts, a flexible member 52a and a rigid member 52b. The flexible member 52a can be any acceptable hose, for example a rubber hose, a nylon hose or any of the type readily used for the transportation of air and sandblasting media entrained in air. The rigid member 52b can also be any acceptable rigid pipe, such as PVC pipe, a metal pipe, or any of a number of rigid pipes for carrying a fluid flow. Preferably, the rigid pipe 52b has a smooth hardened inner wall to easily carry the sandblasting media 60 with low friction. In a bottom region of the reservoir 36 the rigid member 52b are a plurality of apertures 64 on the underside of the pipe 52b and face downward, towards the bottom of the reservoir 36. The apertures 64 are of a suitable size for entraining and sucking up the individual particles that make up the sandblasting media 60. Preferably, the diameter of the aperture 64 is more than 10 times greater than the expected diameter of the particles of the cleaning media 60, and in one embodiment the diameter is between 15 and 20 times greater than the average diameter of the individual particles of the media 60. By the aperture 64 having a diameter which is at least 10 times larger than the expected diameter of the particles, the system is able to suck up the particle 60 without clogging of any of the apertures 64. According to one embodiment, a diameter of the apertures 64 is in the range of 3-5 mms, but a range between 2 and 10 mms is considered acceptable. Such a diameter will be more than 10 times greater than the expected particle diameter of the cleaning media 60.
[0039] An aperture 66 at the distal end of the second tube 52 is open to the air in order to suck ambient air into the tube 52 when a vacuum suction is present in the tube 52. A grid can be present on the end 66, as shown in
[0040] In operation, a vacuum is created or applied to the tube 52 which causes an airflow 70 to enter into the aperture 66 and be drawn out of the tube 52 as illustrated by the arrows 68. As air 70 is sucked through the tube 52, cleaning media 60 which is in the bottom of the reservoir 36 is drawn up into the tube 52b by the vacuum air pressure and enters the airflow 70 as it is drawn through the tube 52. The apertures 64 are facing downward, positioned for the cleaning media 60 that is at a bottom region thereof to be sucked up into the tube 52. Having the apertures 64 facing downward provides for uniform flow of the cleaning media 60 into the tube 52 to be entrained in the air stream 70. This is preferred to having the apertures 64 position facing upward in which the media 60 may fall to be entrained in the airflow 70 to be carried into the booth 10 for the cleaning operation.
[0041] When the system is not in operation there is no vacuum to cause the media 60 to fill the tube 52. Accordingly, with the apertures 64 facing downward the tube 52 would generally be empty and have no cleaning media 60 therein until the system is turned on and a vacuum is created sucking the airflow 70 into the tube 52. Once the vacuum pressure is created, the cleaning media 60 can be uniformly sucked up from a bottom region of the reservoir 36. Having the aperture 66 open to the ambient air permits airflow to enter into the tube 52 and create an airstream 70 in order to pick up and entrain the cleaning media 60.
[0042]
[0043]
[0044] As shown in
[0045]
[0046] In a preferred embodiment, the mixing chamber 54 is a single integral piece that can be composed of a hardened polymer, hardened steel or other material that will not be degraded by mixing of the sandblasting media therein. For example, it can be comprised of a high-grade plastic member created by 3D printing or other acceptable technique. It can be made of any acceptable material such as a nylon, polymer, or any other material suitable for mixing air with a sandblasting media. The sandblasting media will not be impacting the walls with high pressure, so a polymer will usually be acceptable for the material of mixing chamber 54. Threads 84 are formed at an outlet thereon so that the outlet nozzle 56 can be threadedly attached thereto with the ring 80 having internal threads thereon. The outlet nozzle 56 may be subject to wear over time and can, therefore, be removed from the system and replaced so that a new nozzle 56 can be provided. In addition, the diameter of the outlet opening of the outlet nozzle 56 may be selected as desired depending on the task to be completed. In some operations, a diameter in the range of one to two inches is preferred, while in other operations, such as cleaning jewelry or other small items (for example in a dental setting), a smaller diameter outlet will be desired (for example in the range of one half inch). In other embodiments, a larger diameter on the outlet nozzle will be preferred, for example four to five inches in diameter. The outlet nozzle 56 can, therefore, be removed and replaced in order to provide one made of the desired material, whether metal, plastic, nylon or the like, as well as the desired diameter for the outlet nozzle for the particular task being performed.
[0047] The mixing chamber 54 has retaining pins 88 which extend through apertures therein in order to assist in retaining the mixing chamber 54 on the tube 50. An O ring 86 is positioned between the mixing chamber 54 and the tube 50 in order to provide an airtight seal between the two.
[0048] Viewing
[0049] A venturi nozzle 90 is positioned at the second end of the tube 50. The venturi nozzle 90 is preferably a separate rigid piece that is threadedly attached to the tube 50. The groove 92 for the tube 50 can be an integral part of the venturi nozzle 90 or, it can be part of the tube 50 depending on the desired design. In a preferred embodiment, the venturi nozzle 90 has threads at the end thereof which are threaded into the tube 54 retaining the venturi nozzle 90 as a separate rigid piece for the tube 50. Alternatively, the venturi nozzle 90 can be an integral single piece with the tube 50. In one embodiment, the mixing chamber 54 is a separate piece that is affixed to the tube 50 as shown and described with respect to
[0050] In one embodiment, the mixing chamber 54, venturi nozzle 90, inlet 82 and other components to create the mixing zone 59 can be a single, integral member. It can be coupled to the tube 50 or be integral with the tube 50. This can also include tube 52 as a member of the single integral unit if desired. In other embodiments, one or more of these parts can be separate pieces for case in assembly and replacement.
[0051] The operation of the sandblasting system will now be described with respect to the various figures, including
[0052] The use of retaining pins 88 which permit rotatable coupling of the mixing chamber 54 to the tube 50 provides the advantage that the user can turn the mixing chamber 54 in various orientations as they perform the cleaning of the part. In particular, viewing
[0053] During operation, a vacuum will usually be provided through tube 52 for dust collection out of vent 34 in order to remove floating dust and debris which might be in the air in the internal chamber of the booth 10. Generally, since the cleaning media 60 will be quite heavy nearly all of it will fall through the grid 44 but some smaller particles or some pieces cleaned from the part 46 may become airborne and having the vacuum system 64 providing dust cleaning of the air helps to keep the interior of the booth 10 clean to permit the part 46 to be more easily seen by the operator and to maintain a clean work environment.
[0054]
[0055]
[0056] In the above description, certain specific details are set forth in order to provide a thorough understanding of various embodiments of the disclosure. However, one skilled in the art will understand that the disclosure may be practiced without these specific details. In other instances, well-known structures associated with the technology have not been described in detail to avoid unnecessarily obscuring the descriptions of the embodiments of the present disclosure.
[0057] Certain words and phrases used in the specification are set forth as follows. As used throughout this document, including the claims, the singular form a, an, and the include plural references unless indicated otherwise. Any of the features and elements described herein may be singular, e.g., a shell may refer to one shell. The terms include and comprise, as well as derivatives thereof, mean inclusion without limitation. The phrases associated with and associated therewith, as well as derivatives thereof, may mean to include, be included within, interconnect with, contain, be contained within, connect to or with, couple to or with, be communicable with, cooperate with, interleave, juxtapose, be proximate to, be bound to or with, have, have a property of, or the like. Other definitions of certain words and phrases are provided throughout this disclosure.
[0058] The use of ordinals such as first, second, third, etc., does not necessarily imply a ranked sense of order, but rather may only distinguish between multiple instances of an act or a similar structure or material.
[0059] Throughout the specification, claims, and drawings, the following terms take the meaning explicitly associated herein, unless the context clearly dictates otherwise. The term herein refers to the specification, claims, and drawings associated with the current application. The phrases in one embodiment, in another embodiment, in various embodiments, in some embodiments, in other embodiments, and other derivatives thereof refer to one or more features, structures, functions, limitations, or characteristics of the present disclosure, and are not limited to the same or different embodiments unless the context clearly dictates otherwise. As used herein, the term or is an inclusive or operator, and is equivalent to the phrases A or B, or both or A or B or C, or any combination thereof, and lists with additional elements are similarly treated. The term based on is not exclusive and allows for being based on additional features, functions, aspects, or limitations not described, unless the context clearly dictates otherwise.
[0060] Generally, unless otherwise indicated, the materials for making the invention and/or its components may be selected from appropriate materials such as composite materials, ceramics, plastics, metal, polymers, thermoplastics, elastomers, plastic compounds, and the like, either alone or in any combination.
[0061] The foregoing description, for purposes of explanation, uses specific nomenclature and formula to provide a thorough understanding of the disclosed embodiments. It should be apparent to those of skill in the art that the specific details are not required in order to practice the invention. The embodiments have been chosen and described to best explain the principles of the disclosed embodiments and its practical application, thereby enabling others of skill in the art to utilize the disclosed embodiments, and various embodiments with various modifications as are suited to the particular use contemplated. Thus, the foregoing disclosure is not intended to be exhaustive or to limit the invention to the precise forms disclosed, and those of skill in the art recognize that many modifications and variations are possible in view of the above teachings.
[0062] The terms top, bottom, upper, lower, up, down, above, below, left, right, and other like derivatives take their common meaning as directions or positional indicators, such as, for example, gravity pulls objects down and left refers to a direction that is to the west when considering a drawing and/or map with north at the top as is common. These terms are not limiting with respect to the possible orientations explicitly disclosed, implicitly disclosed, or inherently disclosed in the present disclosure and unless the context clearly dictates otherwise, any of the aspects of the embodiments of the disclosure can be arranged in any orientation.
[0063] Unless the context clearly dictates otherwise, relative terms such as approximately, substantially, and other derivatives, when used to describe a value, amount, quantity, or dimension, are generally construed to include an ordinary error range or manufacturing tolerance and generally refer to a value, amount, quantity, or dimension that is within plus or minus 3% of the stated value, amount, quantity, or dimension. It is to be further understood that any specific dimensions of components or features provided herein are for illustrative purposes only with reference to the various embodiments described herein, and as such, it is expressly contemplated in the present disclosure to include dimensions that are more or less than the dimensions stated, unless the context clearly dictates otherwise.
[0064] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.