Component residual stress testing platform based on neutron diffraction and experimental method thereof

Abstract

A component residual stress testing platform based on neutron diffraction and experimental method thereof are provided, the testing platform includes a component support, a rotating mainshaft, a first thrust cylindrical roller bearing, a first cylindrical roller bearing, a bearing spacing sleeve, a second cylindrical roller bearing, a sleeve, and a first fixed baffle. The rotating mainshaft is disposed on the component support. The first thrust cylindrical roller bearing, the first cylindrical roller bearing, the bearing spacing sleeve and the second cylindrical roller bearing are sleeved on the rotating mainshaft, the sleeve is sleeved outside the first cylindrical roller bearing, the bearing spacing sleeve and the second cylindrical roller bearing, a component to be tested is sleeved on the sleeve. The testing platform can support, move, tilt and rotate the component to be tested in a process of a residual stress testing.

Claims

1. A component residual stress testing platform based on neutron diffraction, comprising a neutron spectrometer sample table and a component residual stress testing bench disposed on the neutron spectrometer sample table, wherein the component residual stress testing bench comprises: a component support; a rotating mainshaft; a first thrust cylindrical roller bearing; a first cylindrical roller bearing; a bearing spacing sleeve; a second cylindrical roller bearing; a sleeve; a first fixed baffle; a fixed mainshaft; a second fixed baffle; and a second thrust cylindrical roller bearing; wherein the component support is fixedly disposed on the neutron spectrometer sample table, the rotating mainshaft is disposed on the component support through the fixed mainshaft and the second fixed baffle, the rotating mainshaft and the component support are provided with shaft holes respectively, the rotating mainshaft is connected to the component support by the fixed mainshaft passing through the shaft holes, and the second fixed baffle is disposed at an end of the fixed mainshaft; wherein the first thrust cylindrical roller bearing, the first cylindrical roller bearing, the bearing spacing sleeve and the second cylindrical roller bearing are successively sleeved on the rotating mainshaft from inside to outside, the bearing spacing sleeve is disposed between the first cylindrical roller bearing and the second cylindrical roller bearing, and the bearing spacing sleeve is configured to adjust a distance between the first cylindrical roller bearing and the second cylindrical roller bearing; the sleeve is sleeved outside the first cylindrical roller bearing, the bearing spacing sleeve, and the second cylindrical roller bearing; the sleeve is configured to be sleeved with a component to be tested, the first fixed baffle is configured for a transverse limit of the component to be tested, a center of the first fixed baffle is embedded with the second thrust cylindrical roller bearing, and the second thrust cylindrical roller bearing is fixedly disposed on the rotating mainshaft through connectors.

2. The component residual stress testing platform based on neutron diffraction according to claim 1, wherein two auxiliary rotating devices are disposed on the neutron spectrometer sample table, the two auxiliary rotating devices are a first auxiliary rotating device and a second auxiliary rotating device respectively, the first auxiliary rotating device and the second auxiliary rotating device are symmetrically disposed at two sides of the rotating mainshaft and are located below the component to be tested.

3. The component residual stress testing platform based on neutron diffraction according to claim 2, wherein structures of the first auxiliary rotating device and the second auxiliary rotating device are the same, each of the structures comprises a base gasket and an auxiliary bearing disposed on the base gasket, the auxiliary bearing is rotatably disposed on the base gasket, and rotation directions of the auxiliary bearings are opposite to a rotation direction of the component to be tested, the first auxiliary rotating device and the second auxiliary rotating device are configured to assist in supporting and rotating the component to be tested.

4. The component residual stress testing platform based on neutron diffraction according to claim 1, wherein the connectors comprise a screw and a screw ferrule, the screw passes through a center of the second thrust cylindrical roller bearing to be fixed at a center of the rotating mainshaft, and the screw ferrule is disposed between a nut of the screw and the second thrust cylindrical roller bearing.

5. The component residual stress testing platform based on neutron diffraction according to claim 1, wherein a thickness of the sleeve is in a range of 5 mm to 50 mm.

6. The component residual stress testing platform based on neutron diffraction according to claim 1, wherein the rotating mainshaft is rotatable around the fixed mainshaft, and an included angle between a horizontal plane of the neutron spectrometer sample table and the rotating mainshaft is in a range of 0 to 90.

7. The component residual stress testing platform based on neutron diffraction according to claim 1, wherein the component residual stress testing platform further comprises a support mounting base fixedly disposed between the neutron spectrometer sample table and the component support.

8. An experimental method of the component residual stress testing platform based on neutron diffraction, wherein the method is applied in the component residual stress testing platform based on neutron diffraction according to claim 1, and the method comprises: preparing an unstressed sample; determining neutron diffraction measurement parameters and measuring the unstressed sample; fixing the component to be tested on the residual stress testing bench and installing the component to be tested on the neutron spectrometer sample table; setting a testing path of the component to be tested and measuring the component to be tested by the neutron diffraction; and deriving an elastic strain and calculating residual stresses according to changes of lattice spacing between the component to be tested and the unstressed sample.

9. The experimental method of the component residual stress testing platform based on neutron diffraction according to claim 8, wherein the fixing the component to be tested on the testing bench and installing the component to be tested on the neutron spectrometer sample table, comprises: selecting the sleeve with a target thickness according to an inner diameter of the component to be tested, and putting the component to be tested on the sleeve; and limiting the component to be tested to the rotating mainshaft transversely through the first fixed baffle and the second thrust cylindrical roller bearing, to make the component to be tested be rotatable around the rotating mainshaft while being fixed transversely.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) In order to more clearly explain the embodiments of the disclosure or the technical schemes in the prior art, the following will briefly introduce drawings that need to be used in the embodiments. It is obvious that the drawings in the following description are only some embodiments of the disclosure. For those skilled in the art, other drawings can be obtained from these drawings without giving creative work.

(2) FIG. 1 is an exploded drawing of a component residual stress testing platform based on neutron diffraction of the disclosure.

(3) FIG. 2 is an axonometric view I of the component residual stress testing platform based on neutron diffraction of the disclosure.

(4) FIG. 3 is an axonometric view II of the component residual stress testing platform based on neutron diffraction of the disclosure.

(5) FIG. 4 is a sectional view of the component residual stress testing platform based on neutron diffraction of the disclosure.

(6) FIG. 5 is a right view of the component residual stress testing platform based on neutron diffraction of the disclosure.

(7) FIG. 6 is a top view of the component residual stress testing platform based on neutron diffraction of the disclosure.

(8) FIG. 7 is a schematic diagram of an unstressed sample of the disclosure.

DESCRIPTION OF REFERENCE NUMERALS

(9) 1neutron spectrometer sample table; 2component to be tested; 3screw; 4screw ferrule; 5second thrust cylindrical roller bearing; 6first fixed baffle; 7sleeve; 8second cylindrical roller bearing; 9bearing spacing sleeve; 10first cylindrical roller bearing; 11first thrust cylindrical roller bearing; 12rotating mainshaft; 13second fixed baffle; 14component support; 15fixed mainshaft; 16support mounting base; 17first auxiliary rotating device; 18second auxiliary rotating device; 19base gasket; 20auxiliary bearing.

DETAILED DESCRIPTION OF EMBODIMENTS

(10) The technical schemes in the embodiments of the disclosure will be clearly and completely described below in combination with the drawings in the embodiments of the disclosure. Obviously, the described embodiments are some of the embodiments of the disclosure, not all of the embodiments. Based on the embodiments of the disclosure, all other embodiments obtained by those skilled in the art without giving creative work should be within the scope of the disclosure.

(11) A purpose of the disclosure is to provide a component residual stress testing platform based on neutron diffraction and experimental method thereof, based on neutron diffraction spectrometers of reactor neutron source and spallation neutron source, a special component detection platform is developed to facilitate the installation and commissioning of components and meet nondestructive detection of deep residual stress distribution of the components.

(12) In order to make the above purpose, characteristics and advantages of the disclosure more obvious and easy to understand, the disclosure is further described in detail below in combination with the drawings and specific embodiments.

(13) As shown in FIG. 1 to FIG. 6, the disclosure provides a component residual stress testing platform based on neutron diffraction, the residual stress testing platform includes: a neutron spectrometer sample table 1 and a component residual stress testing bench disposed on the neutron spectrometer sample table 1, the component residual stress testing bench includes a component support 14, a rotating mainshaft 12, a first thrust cylindrical roller bearing 11, a first cylindrical roller bearing 10, a bearing spacing sleeve 9, a second cylindrical roller bearing 8, a sleeve 7, a first fixed baffle 6, a fixed mainshaft 15, a second fixed baffle 13, and a second thrust cylindrical roller bearing 5. The component support 14 is fixedly disposed on the neutron spectrometer sample table 1, the rotating mainshaft 12 is disposed on the component support 14 through the fixed mainshaft 15 and the second fixed baffle 13, the rotating mainshaft 12 and the component support 14 are provided with shaft holes respectively, the rotating mainshaft 12 is connected to the component support 14 by the fixed mainshaft 15 passing through the shaft holes, and the second fixed baffle 13 is disposed at an end of the fixed mainshaft 15.

(14) The first thrust cylindrical roller bearing 11, the first cylindrical roller bearing 10, the bearing spacing sleeve 9 and the second cylindrical roller bearing 8 are successively sleeved on the rotating mainshaft 12 from inside to outside, the bearing spacing sleeve 9 is disposed between the first cylindrical roller bearing 10 and the second cylindrical roller bearing 8, and the bearing spacing sleeve 9 is configured to adjust a distance between the first cylindrical roller bearing 10 and the second cylindrical roller bearing 8; the sleeve 7 is sleeved outside the first cylindrical roller bearing 10, the bearing spacing sleeve 9 and the second cylindrical roller bearing 8; the sleeve 7 is configured to be sleeved with a component to be tested 2, the first fixed baffle 6 is configured for a transverse limit of the component to be tested 2, a center of the first fixed baffle 6 is embedded with the second thrust cylindrical roller bearing 5, and the second thrust cylindrical roller bearing 5 is fixedly disposed on the rotating mainshaft 12 through connectors.

(15) Two auxiliary rotating devices are disposed on the neutron spectrometer sample table 1, the two auxiliary rotating devices are a first auxiliary rotating device 17 and a second auxiliary rotating device 18 respectively, the first auxiliary rotating device 17 and the second auxiliary rotating device 18 are symmetrically disposed at two sides of the rotating mainshaft 12 and are located directly below the component to be tested 2. Structures of the first auxiliary rotating device 17 and the second auxiliary rotating device 18 are the same, each of the structures includes a base gasket 19 and an auxiliary bearing 20 disposed on the base gasket 19, the auxiliary bearing 20 is rotatably disposed on the base gasket 19, and rotation directions of the auxiliary bearings 20 are opposite to a rotation direction of the component to be tested 2, the first auxiliary rotating device 17 and the second auxiliary rotating device 18 are configured to assist in supporting and rotating the component to be tested 2. A bottom of the component to be tested 2 presses on the two auxiliary rotating devices so that the whole weight of the testing platform and the component to be tested 2 presses on the neutron spectrometer sample table 1 through three sides, so that applied force on the neutron spectrometer sample table 1 is relatively uniform, so as to prevent the neutron spectrometer sample table 1 from deforming due to torque force.

(16) The connectors include a screw 3 and a screw ferrule 4, the screw 3 passes through a center of the second thrust cylindrical roller bearing 5 to be fixed at a center of the rotating mainshaft 12, and the screw ferrule 4 is disposed between a nut of the screw 3 and the second thrust cylindrical roller bearing 5. The second thrust cylindrical roller bearing 5 and the first fixed baffle 6 ensure that the component to be tested 2 can rotate freely around the mainshaft 12 while being fixed transversely.

(17) A thickness of the sleeve 7 is in a range of 5 mm to 50 mm, components with different inner diameters can be installed to realize the measurement of the components with multiple sizes in the same testing bench.

(18) The rotating mainshaft 12 is rotatable around the fixed mainshaft 15, and an included angle between a horizontal plane of the neutron spectrometer sample table 1 and the rotating mainshaft 12 is in a range of 0 to 90.

(19) The residual stress testing platform further includes a support mounting base 16, which is fixedly disposed between the neutron spectrometer sample table 1 and the component support 14.

(20) In a specific implementation process, the neutron spectrometer sample table 1 is automatically controlled by a stepping motor and software to realize up and down, left and right movements and rotations. Through installing the testing bench on the neutron spectrometer sample table 1, the disclosure can support, move, tilt and rotate the component to be tested 2 in a process of a residual stress testing, and meet the residual stress test in different directions. Through installing the component support 14 on the neutron spectrometer sample table 1, the component to be tested 2 can be fixed and supported, and can realize up, down, left, and right movement and rotation with the neutron spectrometer sample table 1; through fixing the rotating mainshaft 12 on the component support 14 in different directions, the component to be tested 2 can realize a tilted rotation; through the first cylindrical roller bearing 11 and a combined rolling kit, the component to be tested 2 can be fixed and rotated; and through the first auxiliary rotating device 17 and the second auxiliary rotating device 18, the component to be tested 2 can be supported and rotated.

(21) According to an inner diameter of the component to be tested 2, the embodiment adopts a sleeve 7 with a thickness of 5 mm. The included angle between the horizontal plane of the neutron spectrometer sample table 1 and the rotating mainshaft 12 is set to 0 according to a testing position of the component to be tested 2, which makes the component to be tested 2 to be placed perpendicularly to the neutron spectrometer sample table 1 along a radial direction.

(22) The disclosure further provides an experimental method of the component residual stress testing platform based on neutron diffraction, the method is applied in the component residual stress testing platform based on neutron diffraction, including following steps: S1, preparing an unstressed sample; S2, determining neutron diffraction measurement parameters and measuring the unstressed sample; S3, fixing the component to be tested on the residual stress testing bench and installing the component to be tested on the neutron spectrometer sample table, specifically including: selecting the sleeve with a target thickness according to an inner diameter of the component to be tested, and putting the component to be tested on the sleeve; then, through the first fixed baffle and the second thrust cylindrical roller bearing, the component to be tested being transversely limited on the rotating mainshaft to ensure that the component to be tested can rotate freely around the rotating mainshaft while being fixed transversely; S4, setting a testing path of the component to be tested and measuring the component to be tested by the neutron diffraction spectrometer; and S5, deriving an elastic strain and calculating residual stresses according to changes of lattice spacing between the component to be tested and the unstressed sample.

(23) Among them, the unstressed sample prepared in step S1 is obtained from the same testing position of the same batch of components to be tested by wire cutting, a thickness of the unstressed sample is in a range of 5 mm to 10 mm, and the unstressed sample is processed into a shape of comb with equal spacing by the wire cutting. As shown in FIG. 7, spacing of the comb shaped unstressed sample with the equal spacing may be in a range of 2 mm to 15 mm. In the specific embodiment, the thickness of the unstressed sample is 5 mm, and the unstressed sample is processed into the shape of the comb with the equal spacing of 5 mm by the wire cutting.

(24) The neutron diffraction measurement parameters of the step S2 include diffraction peak (spectrum), sampling volume, testing direction and measurement time of samples to be tested; the samples to be tested include the unstressed sample and the component to be tested, these parameters of the unstressed sample and the component to be tested are consistent.

(25) In the step S2, when the neutron diffraction spectrometer of reactor neutron source is adopted, a measurement result of the diffraction peak (spectrum) is characteristic crystal plane diffraction peak; when the neutron diffraction spectrometer of spallation neutron source is adopted, a measurement result of the diffraction peak (spectrum) is diffraction spectrum; the sampling volume is determined by an incident slit and an exit slit of the neutron spectrometer, a range of the sampling volume is 111 mm.sup.3 to 101010 mm.sup.3, such as the sampling volume is 333 mm.sup.3; the testing direction includes circumferential, radial and axial directions, the circumferential direction is a direction that the component to be tested rotates, the radial direction is a direction along a radius of the component to be tested, the axial direction is a direction parallel to the thickness of the component to be tested; the measurement time is determined by a size of the samples to be tested, diffraction intensity and background intensity, a range of the measurement time is tens to thousands of seconds, such the range may be 50 seconds to 3000 seconds.

(26) In the step S4, setting the testing path of the component to be tested is a distribution test in different positions, depths and directions.

(27) In the step S5, a calculation formula of the elastic strain is:

(28) ${}_{\mathrm{hkl}}=\frac{d_{\mathrm{hkl}}-d_{0,\mathrm{hkl}}}{d_{0,\mathrm{hkl}}}=\frac{d_{\mathrm{hkl}}}{d_{0,\mathrm{hkl}}}=\frac{\sin {}_{0,\mathrm{hkl}}}{\sin {}_{\mathrm{hkl}}}-1$

(29) Where, hkl is Miller indices, .sub.hkl is the elastic strain related to Miller indices, d.sub.0,hkl is lattice spacing of the unstressed sample related to Miller indices, d.sub.hkl is lattice spacing of the component to be tested related to Miller indices, .sub.0,hkl is a Bragg angle of the unstressed sample related to Miller indices, .sub.hkl is a Bragg angle of the component to be tested related to Miller indices.

(30) In the step S5, calculation formulas of the residual stresses are:

(31) ${}_{\mathrm{xx}}=\frac{E_{\mathrm{hkl}}}{\left(1+v_{\mathrm{hkl}}\right)\left(1-2v_{\mathrm{hkl}}\right)}\left[\left(1-v_{\mathrm{hkl}}\right){}_{\mathrm{xx}}+v_{\mathrm{hkl}}\left({}_{\mathrm{yy}}+{}_{\mathrm{zz}}\right)\right]{}_{\mathrm{yy}}=\frac{E_{\mathrm{hkl}}}{\left(1+v_{\mathrm{hkl}}\right)\left(1-2v_{\mathrm{hkl}}\right)}\left[\left(1-v_{\mathrm{hkl}}\right){}_{\mathrm{yy}}+v_{\mathrm{hkl}}\left({}_{\mathrm{xx}}+{}_{\mathrm{zz}}\right)\right]{}_{\mathrm{zz}}=\frac{E_{\mathrm{hkl}}}{\left(1+v_{\mathrm{hkl}}\right)\left(1-2v_{\mathrm{hkl}}\right)}\left[\left(1-v_{\mathrm{hkl}}\right){}_{\mathrm{zz}}+v_{\mathrm{hkl}}\left({}_{\mathrm{xx}}+{}_{\mathrm{yy}}\right)\right]$

(32) Where, .sub.xx, .sub.yy, and .sub.zz are residual stresses in three orthogonal directions; .sub.xx, .sub.yy, .sub.zz are elastic strains in three orthogonal directions, E.sub.hkl is elastic modulus related to Miller indices; v.sub.hkl is Poisson's ratio related to Miller indices.

(33) In the specific embodiment, the component to be tested may be a high-speed railway wheel, an aviation turbine disk or others.

(34) The disclosure provides a component residual stress testing platform based on neutron diffraction and experimental method thereof, a component residual stress testing bench disposed on the neutron spectrometer sample table, the component residual stress testing bench includes a component support, a rotating mainshaft, a first thrust cylindrical roller bearing, a first cylindrical roller bearing, a bearing spacing sleeve, a second cylindrical roller bearing, a sleeve, a first fixed baffle, a fixed mainshaft, a second fixed baffle, and a second thrust cylindrical roller bearing. The disclosure can support, move, tilt and rotate the component to be tested in a process of a residual stress testing, with simple structure and convenient installation and operation. By selecting sleeves of different thickness, components to be tested with different inner diameters can be installed to realize the measurement of the components to be tested with multiple sizes in the same device, which is conducive to the development of residual stress testing methods for the components and meets nondestructive detection of deep residual stress distribution of the components. The testing platform and experimental method provided by the disclosure can support, move, tilt and rotate the component to be tested in a process of a residual stress testing; the disclosure can also obtain three-dimensional and deep residual stress distributions with millimeter-level spatial resolution, and overcome limitations of traditional detection technology, such as destruction, limited penetration and low spatial resolution.

(35) In the specification, specific embodiments are used to explain the principle and implementation mode of the disclosure. The description of the above embodiments is only used to understand the method and main idea of the disclosure. At the same time, for those skilled in the art, there will be changes in the specific implementation mode and application scope according to the idea of the disclosure. To sum up, the contents of the specification should not be understood as limitations of the disclosure.