Self-cleaning device
12144902 ยท 2024-11-19
Assignee
Inventors
- Lavinia Andreea Danielescu (San Francisco, CA, US)
- Aditi Maheshwari (San Francisco, CA, US)
- Mark Benjamin Greenspan (San Francisco, CA, US)
Cpc classification
A61L2202/14
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
D06M10/001
TEXTILES; PAPER
A61L2202/13
HUMAN NECESSITIES
D06M11/46
TEXTILES; PAPER
International classification
Abstract
This document describes self-cleaning devices. In one aspect, a self-cleaning device includes a fabric having a surface covered with a photocatalyst, one or more light sources embedded in the fabric, and a triggering mechanism that activates a cleaning cycle by activating the one or more light sources. The triggering mechanism can include a pressure sensor. The triggering mechanism can be configured to activate the cleaning cycle in response to detecting a decrease in pressure being applied to the pressure sensor.
Claims
1. A device, comprising: a portion that is constructed for repeated use by different living beings; a fabric that covers the portion and that is coated with a photocatalyst, the fabric having a surface that is exposed to contaminants or germs through the repeated use by the different living beings; one or more fiber optic light sources that are embedded in the fabric in a pattern that, when activated, allows diffused light to illuminate all of the fabric surface that is exposed to the contaminants or the germs through the repeated use by the different living beings; and a triggering mechanism that selectively activates the one or more fiber optic light sources that are embedded in the fabric in the pattern, thereby initiating a self-cleaning cycle of the fabric surface that is exposed to the contaminants or the germs through the repeated use by the different living beings, wherein the triggering mechanism comprises a controller and a light sensor which is included in threads of the one or more fiber optic light sources, and wherein the controller is configured to: determine detection of at least a threshold intensity of light by the light sensor; determine that the portion is unoccupied based on the detection of the threshold intensity of light; and initiate the self-cleaning cycle of the fabric surface based on the determination that the portion is unoccupied.
2. The device of claim 1, wherein the one or more fiber optic light sources comprise a single fiber optic thread that is embedded in a zig-zag pattern in the fabric.
3. The device of claim 1, wherein the one or more fiber optic light sources are arranged behind or under the fabric.
4. The device of claim 1, further comprising a light-diffusing layer arranged between the fabric and the one or more fiber optic light sources.
5. The device of claim 1, wherein each of the one or more fiber optic light sources comprises a light emitting diode (-LED) that emits visible light.
6. The device of claim 1, wherein the photocatalyst comprises titanium dioxide.
7. The device of claim 1, wherein the photocatalyst comprises titanium dioxide doped with one or more elements, the one or more elements comprising one or more of: iron, cobalt, chromium, gold, vanadium, manganese, carbon, boron, iodine, fluorine, sulfur, nitrogen or rare earth elements.
8. The device of claim 1, wherein the triggering mechanism is further configured to activate the one or more fiber optic light sources based on a schedule.
9. The device of claim 1, wherein the triggering mechanism further comprises a pressure sensor, and wherein the triggering mechanism is further_configured to activate the one or more fiber optic light sources in response to detecting a decrease in pressure being applied to the pressure sensor.
10. The device of claim 1, wherein the portion comprises a seat back, an armrest, or a seat cushion.
11. The device of claim 1, wherein the triggering mechanism comprises circuitry that includes a force-sensitive resistor.
12. The device of claim 1, wherein the repeated use by the different living beings comprises physical contact by the different living beings.
13. The device of claim 1, wherein the repeated use by the different living beings comprises public use.
14. The device of claim 1, wherein the triggering mechanism selectively activates the one or more fiber optic light sources based on receiving a user input from a particular one of the different living beings indicating that the particular one of the different living beings has finished using the device.
15. The device of claim 1, wherein the triggering mechanism selectively activates the one or more fiber optic light sources after determining that one of the different living beings has just completed using the portion.
16. The device of claim 1, wherein the photocatalyst is doped with one or more elements, the one or more elements comprising one or more of: iron, cobalt, chromium, gold, vanadium, manganese, carbon, boron, iodine, fluorine, sulfur, nitrogen or rare earth elements.
17. The device of claim 1, wherein the pattern of the one or more fiber optic light sources is arranged in a zig-zag pattern cross the fabric surface.
18. The device of claim 1, wherein the pattern allows the diffused part to hit every part of the fabric surface.
19. The device of claim 1, wherein the portion is constructed for repeated use by animals.
20. The device of claim 1, wherein the pattern of the one or more fiber optic light sources is chosen before the fabric is woven.
21. The device of claim 10, wherein the portion comprises a seat back of furniture, an armrest of furniture, or a seat cushion of furniture.
22. The device of claim 10, wherein the portion comprises a seat back of a chair within an interior of a car, an armrest of the chair within the interior of the car, or a seat cushion of the chair within the interior of the car.
23. The device of claim 10, wherein the portion comprises a seat cushion of a pet bed.
24. The device of claim 1, wherein the triggering mechanism comprises a pressure sensor, and wherein the pressure sensor is disposed under or behind the fabric surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6) This document generally describes self-cleaning devices and methods for manufacturing self-cleaning devices. The self-cleaning devices can be in the form of (or a part of) various types of seats, arm rests, furniture, clothing, carpet, towels, oven mitts, pet beds, or other objects that can be made of fabric. For example, self-cleaning seats can be used in movie theaters, ride-share cars, airplanes, trains, boats, restaurants, or other vehicles or areas that multiple people come into contact with the seats.
(7)
(8) The fabric surface of each portion 110-112 of the self-cleaning seat 101 can be coated with a photocatalyst, such as a type or form of titanium dioxide (TiO.sub.2). When the photocatalyst is activated by light, reactive substances, e.g., hydroxyl radicals and superoxide radical anions, are formed. These reactive substances decompose organic compounds (e.g., to clean stains), eliminate bad smells, and kill organic contaminants, germs, and/or bacteria.
(9) Visible light-responsive photocatalysts can be created by adding small amounts of cations and metal oxides by both chemical doping and physical ion-implantation methods to normally purely UV-active TiO.sub.2. Other modification methods include impurity doping (chemical and physical), semiconductor coupling, dye sensitization, etc.
(10) The following materials have been researched as being effective in enhancing TiO.sub.2's photocatalytic properties with visible light: doping of TiO.sub.2 nanoparticles with Li, Na, Mg, Fe and Co nitrates; deposition of Au onto TiO.sub.2; doping of TiO.sub.2 with transition metals such as Cr, Fe and V; doping with rare earth elements; and doping of TiO.sub.2 with non-metal dopants such as C, B, I, F, S and N.
(11) For self-cleaning purposes, some (non-exhaustive) modifications to TiO.sub.2 include TiO.sub.2/SiO.sub.2/graphene oxide nanocomposites; porphyrin dye/TiO.sub.2 coating used for PET fibers; NTiO.sub.2 film and loading AgI in cotton fibers; manganese doped TiO.sub.2 nanoparticles; TiO.sub.2 films modified with Au nanoclusters; TiO.sub.2-Al.sub.2O.sub.3 coatings; and TiO.sub.2/Pt/WO.sub.3 hybrid films.
(12) There are various ways to activate the photocatalyst of the self-cleaning seats 101. In one example, a light source (not shown in
(13)
(14) The lights in the threads of light sources 150A-150C and the other light sources described in this disclosure can include LEDs. The LEDs can be visible light LEDs that emit visible light, ultraviolet (UV) lights that emit UV light, depending on the photocatalyst material. Traditional photocatalysts respond to ultraviolet light that can be produced in a variety of wavelengths (e.g., 100-400 nanometers (nm)) but these can cause damage to human tissues such as eyes and skin. Instead of using potentially harmful wideband UV light, a specific wavelength (e.g. 222 nm) of far-UVC may be chosen instead. The TiO.sub.2 coating can be modified by doping with abovementioned elements to have antibacterial and cleaning effects when activated by visible light (400-700 nm) alone, as described above.
(15) The light sources can be very small LEDs that are embedded in fibers that make the fabrics light up at scale. That is, each thread of light sources 150A-150C can include a thread of fibers with LEDs embedded therein. Such light sources can include LED strands, LED fibers, fiber optics, or electroluminescent wires. The threads of light sources 150A-150C can be interwoven into the fabric of the back portion 110, the seat portion 111, and each arm rest 112, respectively. In another example, the threads of light sources 150A-150C can be disposed under or behind the fabric surfaces. Although
(16) The light sources can be arranged such that the light emitted by the light sources diffuse and hit every part of their respective fabric surface. This arrangement can include an appropriate spacing between adjacent light sources and an appropriate spacing between adjacent runs of light sources from one end of the fabric surface to the other end of the fabric surface. The spacing can be based on the size of the light sources, the intensity of the light sources, and/or the type of fabric in which the light sources are embedded.
(17)
(18) The cleaning cycle can be initiated using a triggering mechanism. In some instances, the seat 101 includes a triggering mechanism 140 that is arranged in the seat portion 111. For example, the triggering mechanism 140 can include a pressure sensor installed in the seat portion 111. The pressure sensor can include a pressure-sensitive sheet, e.g., Velostat, force sensitive resistors, or another appropriate type of pressure sensor. The pressure sensor can also include conductive thread or fabrics that make contact with one another when pressure is applied. The triggering mechanism can also include a controller, e.g., a microcontroller or other control circuitry, connected to the threads of light sources 150A-150C and the pressure sensor. The pressure sensor can provide, to the controller, an indication of the amount of pressure being applied to the seat portion, e.g., in the form of a change in current or voltage. Based on this indication, the controller can determine when a person is sitting in the self-cleaning seat 101 or when a person has left the self-cleaning seat 101. The controller can be configured to initiate a cleaning cycle when a person gets out of the self-cleaning seat 101, e.g., to clean the self-cleaning seat 101 between each occupancy of the self-cleaning seat 101.
(19) In
(20) The self-cleaning seat 101 can also include a mechanical triggering mechanism that initiates a cleaning cycle in response to the seat portion 111 of the self-cleaning seat 101 moving into the closed or up position when a person gets out of the self-cleaning seat 101. When seat portion 111 pivots about the rod 160, it can press or release an end stop limit switch, a potentiometer, an encoder, a Hall effect sensor, or a mechanical button or switch, triggering the cleaning cycle. Similarly to the pressure sensor, a mechanical triggering mechanism can include a controller, e.g., a microcontroller, connected to the threads of light sources 150A-150C and the aforementioned component.
(21) Other triggering mechanisms can also be used. For example, the threads of light sources 150A-150C can also include light sensors that are also connected to a controller. When light is detected by the light sensors, indicating that a person is not sitting in the self-cleaning seat 101, the controller can initiate the cleaning cycle. In another example, a controller (e.g., server) in the cloud can control the cleaning cycles of multiple self-cleaning seats, e.g., based on a timer.
(22) In another example, a motion or occupancy sensor can be used to initiate the cleaning cycles of self-cleaning seats 101. For example, when a theater room transitions from an occupied state to a non-occupied state, the cleaning cycle for each self-cleaning seat 101 in the room can be initiated.
(23) In another example, the triggering mechanism 140 can include a moisture sensor. In this example, the triggering mechanism can initiate a cleaning cycle in response to detecting moisture on a surface, e.g., on a seat, as this can be indicative of a spilled liquid. Prior to initiating the cleaning cycle, the triggering mechanism can detect whether a person is sitting in the seat, e.g., using the pressure sensor or occupancy sensor described above. If a person is not detected, the triggering mechanism can initiate the cleaning cycle. In another example, a pH sensor can be used to check the pH of any detected moisture. If a liquid that contacts the surface has a pH within a particular range, the triggering mechanism can initiate a cleaning cycle.
(24) In another example, the cleaning cycle can be initiated automatically or manually after an event. A controller can use ticket purchasing information to determine which seats were occupied and initiate cleaning cycles for the seats that were occupied, while not initiating cleaning cycles for unoccupied seats. This can be used in combination with mechanical triggering mechanisms and/or occupancy sensors to determine whether non-purchased seats were nonetheless occupied at some point during the event.
(25) Referring again to
(26) A self-cleaning device can have multiple regions that are cleaned differently and/or separately. For example, some regions may be more prone to stains or contaminants than other regions. In this example, the regions that are more prone to stains or contaminants can be cleaned for longer periods of time and/or with higher intensity light. Each region can have separate light sources that are activated for a cleaning cycle for the region.
(27) For instance,
(28)
(29) Referring again to
(30)
(31) In some instances, coating 504 the outer surface of the fabric with a photocatalyst can include pre-treating the fabric. Pre-treating the fabric can include the use of plasma treatment, corona treatment, or flame treatment to name a few examples. Pre-treating the fabric can also include washing the fabric before the plasma treatment, corona treatment, or flame treatment. The fabric can be washed in a sonicated bath using non-ionic detergent, for example. Optionally, a primer may be applied after the plasma treatment, corona treatment, or flame treatment.
(32) Plasma treatment exposes the fabric surface to plasma gas. The plasma gas particles can modify the properties of the fabric fibers by depositing chemical materials (referred to as plasma polymerization) or by removing material (referred to as plasma etching). The plasma gas is an ionized gas with equal density of positive and negative charges that exist across a wide temperature and pressure range. Depending on the specific gas, plasma gas can include free electrons, ions, and free radicals, for example. Unlike submersion-based pre-treatment processes, the plasma gas particles modify the surface structure of the fibers that allow coating to adhere to the fibers without modifying the fibers' internal structure.
(33) Corona treatment exposes the fabric surface to high-frequency corona discharge (electrically ionized air) that increases the functional groups on the fabric surface that allow the photocatalytic coating to adhere to the fabric. Specifically, corona treatment increases the surface tension of the fabric fibers. Specifically, corona discharge breaks oxygen molecules at the atomic level. The resulting atoms bond with molecule ends of the fabric fibers, resulting in a chemically active surface that is receptive to adhesives, inks, and coatings.
(34) Flame treatment exposes the fabric surface to ionized hydrocarbon gas. Flame treatment can create oxidized species on the fiber surface, as well as form hydroxyl, carboxyl and carbonyl functionalities. In some instances, flame treatment can achieve high surface energy levels (dyne levels) at high production speeds.
(35) In addition to or separately from a pre-treatment process, coating 504 the outer surface of the fabric with a photocatalyst can utilize spraying, painting, direct coating or floating knife coating, direct roll coating, or padding techniques to name a few examples. In instances in which a pre-treatment process has been performed, the coating may be applied as soon as possible after the pre-treatment process.
(36) Direct coating or knife coating applies a viscous photocatalyst to the fabric while the fabric is placed under tension and run below a knife blade. The distance between the fabric surface and the knife blade can be adjusted to adjust the thickness of the coating. The angle between then fabric surface and the knife blade can also be adjusted to modify coverage of the coating on the fabric. Direct coating may be suited for filament yarns.
(37) Direct roll coating uses a roller suspended in a liquid photocatalyst solution to roll the solution across the fabric surface. Excess solution may be scraped from the roller using a blade arranged adjacent to the roller.
(38) Padding can include submerging the fabric in a liquid photocatalyst solution and using rollers to remove the excess solution.
(39) In the present examples, coating 504 the outer surface of the fabric with a photocatalyst can further include drying, and optionally curing, the coated fabric.
(40) In some instances, the method 500 further includes coating the fabric with a hydrophobic coating before or after the fabric has been coated with the photocatalyst.
(41) Referring in addition to
(42) As described, the method 500 includes obtaining 500 a fabric 612, as shown in each of
(43) The method 500 further includes coating 504 the outer surface of the fabric 612 with a photocatalyst using any of the techniques described above, for example. Thus, the self-cleaning devices 600 each include a photocatalytic coating 610 arranged on top of the fabric. Although
(44) In some cases, the method 500 further includes coating the photocatalytic coating 610 with a hydrophobic coating 608 (
(45) Although
(46) The method 500 further includes embedding 506 one or more light sources 618 in the fabric. For example, one or more threads 626 of fibers having LEDs embedded therein can be interwoven or intertwined into the fabric (
(47) In some instances, the one or more light sources 618 can include LEDs. The LEDs can be visible light LEDs that emit visible light, ultraviolet (UV) lights that emit UV light, depending on the photocatalyst material. The light sources 618 can include LED strands, LED fibers, fiber optics, or electroluminescent wires. The light sources 618 can include individual LEDs that are attached to an underside of the fabric 612. The light sources 618 can also include printed LEDs. The number of light sources 618 may vary. For example, as shown in
(48) The light sources 618 can be arranged in a pattern such that the light sources emit light that diffuses and hits every part of the coated surface. As shown, e.g., in
(49) As shown in
(50) The method 500 can further include providing a backing 620 to support the self-cleaning device 600. In some instances, the backing 620 can be integral to the one or more light sources 618, e.g., part of a LED light panel. The backing 620 may also be a thin substrate that results in a self-cleaning device 600 with a low height profile that can be mounted on the surface of an existing object (e.g., as a fabric cover). Referring again to
(51) The method 500 can further include connecting the one or more light sources to a controller, as described above, and optionally to a triggering mechanism, such as triggering mechanism 140. Depending on the specific design, the triggering mechanism 140 may be arranged above the backing 620 shown in
(52) Embodiments of the subject matter and the functional operations described in this specification can be implemented in digital electronic circuitry, in tangibly embodied computer software or firmware, in computer hardware, including the structures disclosed in this specification and their structural equivalents, or in combinations of one or more of them. Embodiments of the subject matter described in this specification can be implemented as one or more computer programs, i.e., one or more modules of computer program instructions encoded on a tangible non transitory program carrier for execution by, or to control the operation of, data processing apparatus. Alternatively or in addition, the program instructions can be encoded on an artificially generated propagated signal, e.g., a machine generated electrical, optical, or electromagnetic signal, that is generated to encode information for transmission to suitable receiver apparatus for execution by a data processing apparatus. The computer storage medium can be a machine readable storage device, a machine readable storage substrate, a random or serial access memory device, or a combination of one or more of them. The computer storage medium is not, however, a propagated signal.
(53) The term data processing apparatus encompasses all kinds of apparatus, devices, and machines for processing data, including by way of example a programmable processor, a computer, or multiple processors or computers. The apparatus can include special purpose logic circuitry, e.g., an FPGA (field programmable gate array) or an ASIC (application specific integrated circuit). The apparatus can also include, in addition to hardware, code that creates an execution environment for the computer program in question, e.g., code that constitutes processor firmware, a protocol stack, a database management system, an operating system, or a combination of one or more of them.
(54) A computer program (which may also be referred to or described as a program, software, a software application, a module, a software module, a script, or code) can be written in any form of programming language, including compiled or interpreted languages, or declarative or procedural languages, and it can be deployed in any form, including as a stand alone program or as a module, component, subroutine, or other unit suitable for use in a computing environment. A computer program may, but need not, correspond to a file in a file system. A program can be stored in a portion of a file that holds other programs or data, e.g., one or more scripts stored in a markup language document, in a single file dedicated to the program in question, or in multiple coordinated files, e.g., files that store one or more modules, sub programs, or portions of code. A computer program can be deployed to be executed on one computer or on multiple computers that are located at one site or distributed across multiple sites and interconnected by a communication network.
(55) As used in this specification, an engine, or software engine, refers to a software implemented input/output system that provides an output that is different from the input. An engine can be an encoded block of functionality, such as a library, a platform, a software development kit (SDK), or an object. Each engine can be implemented on any appropriate type of computing device, e.g., servers, mobile phones, tablet computers, notebook computers, music players, e book readers, laptop or desktop computers, PDAs, smart phones, or other stationary or portable devices, that includes one or more processors and computer readable media. Additionally, two or more of the engines may be implemented on the same computing device, or on different computing devices.
(56) The processes and logic flows described in this specification can be performed by one or more programmable computers executing one or more computer programs to perform functions by operating on input data and generating output. The processes and logic flows can also be performed by, and apparatus can also be implemented as, special purpose logic circuitry, e.g., an FPGA (field programmable gate array) or an ASIC (application specific integrated circuit).
(57) Computers suitable for the execution of a computer program include, by way of example, can be based on general or special purpose microprocessors or both, or any other kind of central processing unit. Generally, a central processing unit will receive instructions and data from a read only memory or a random access memory or both. The essential elements of a computer are a central processing unit for performing or executing instructions and one or more memory devices for storing instructions and data. Generally, a computer will also include, or be operatively coupled to receive data from or transfer data to, or both, one or more mass storage devices for storing data, e.g., magnetic, magneto optical disks, or optical disks. However, a computer need not have such devices. Moreover, a computer can be embedded in another device, e.g., a mobile telephone, a personal digital assistant (PDA), a mobile audio or video player, a game console, a Global Positioning System (GPS) receiver, or a portable storage device, e.g., a universal serial bus (USB) flash drive, to name just a few.
(58) Computer readable media suitable for storing computer program instructions and data include all forms of non volatile memory, media and memory devices, including by way of example semiconductor memory devices, e.g., EPROM, EEPROM, and flash memory devices; magnetic disks, e.g., internal hard disks or removable disks; magneto optical disks; and CD ROM and DVD ROM disks. The processor and the memory can be supplemented by, or incorporated in, special purpose logic circuitry.
(59) To provide for interaction with a user, embodiments of the subject matter described in this specification can be implemented on a computer having a display device, e.g., a CRT (cathode ray tube) monitor, an LCD (liquid crystal display) monitor, or an OLED display, for displaying information to the user, as well as input devices for providing input to the computer, e.g., a keyboard, a mouse, or a presence sensitive display or other surface. Other kinds of devices can be used to provide for interaction with a user as well; for example, feedback provided to the user can be any form of sensory feedback, e.g., visual feedback, auditory feedback, or tactile feedback; and input from the user can be received in any form, including acoustic, speech, or tactile input. In addition, a computer can interact with a user by sending resources to and receiving resources from a device that is used by the user; for example, by sending web pages to a web browser on a user's client device in response to requests received from the web browser.
(60) Embodiments of the subject matter described in this specification can be implemented in a computing system that includes a back end component, e.g., as a data server, or that includes a middleware component, e.g., an application server, or that includes a front end component, e.g., a client computer having a graphical user interface or a Web browser through which a user can interact with an implementation of the subject matter described in this specification, or any combination of one or more such back end, middleware, or front end components. The components of the system can be interconnected by any form or medium of digital data communication, e.g., a communication network. Examples of communication networks include a local area network (LAN) and a wide area network (WAN), e.g., the Internet.
(61) The computing system can include clients and servers. A client and server are generally remote from each other and typically interact through a communication network. The relationship of client and server arises by virtue of computer programs running on the respective computers and having a client server relationship to each other.
(62) While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any invention or of what may be claimed, but rather as descriptions of features that may be specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
(63) Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system modules and components in the embodiments described above should not be understood as requiring such separation in all embodiments, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products.
(64) Particular embodiments of the subject matter have been described. Other embodiments are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results. As one example, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In certain implementations, multitasking and parallel processing may be advantageous.